Aluminum veneer surface flaw detection defective product removing device

Abstract

The utility model relates to the technical field of aluminum veneer surface flaw detection defective product removal, in particular to an aluminum veneer surface flaw detection defective product removal device, which is provided with a cleaning mechanism and a removal mechanism, so that in the aluminum veneer surface flaw detection defective product removal process, the influence of dust on the material surface on the detection result can be reduced; inferior-quality products can be automatically removed, so that the processing efficiency is improved; comprising a detection mechanism; the cleaning mechanism is mounted on the transportation mechanism, the dust collection mechanism is mounted at the lower end of the transportation mechanism, the detection mechanism is mounted at the upper end of the transportation mechanism, the elimination mechanism is mounted at the lower end of the transportation mechanism, and the adsorption mechanism is mounted on the elimination mechanism; the conveying mechanism is used for conveying, the cleaning mechanism is used for cleaning, the dust collection mechanism is used for collecting dust, the detection mechanism is used for detecting, the removing mechanism is used for removing, and the adsorption mechanism is used for adsorbing.

Description

Technical Field

[0001] The utility model relates to the technical field of defect elimination for surface flaw detection of aluminum veneers, in particular to a device for defect elimination of surface flaw detection of aluminum veneers. Background Technique

[0002] An aluminum veneer refers to a building decoration material formed by processes such as chromating and then adopting a fluorocarbon spraying technique.

[0003] In the existing device for defect elimination of surface flaw detection of aluminum veneers, for example, a device for defect elimination of surface flaw detection of aluminum veneers disclosed in the utility model patent with the application number 202223494256.1 has made improvements to the existing technology. It is not only simple to operate and highly practical, can improve the shearing effect of aluminum veneers, can suck away debris, and ensure the cleanliness of the working environment. Moreover, in actual use, it eliminates a small number of aluminum veneers with surface defects after cutting the aluminum veneers, solving the problem that if these aluminum veneers with surface defects are not eliminated, it will affect the overall production quality of aluminum veneers.

[0004] However, during the process of defect elimination for surface flaw detection of aluminum veneers, the slag remaining on the surface of the material during the early processing will affect the detection effect, resulting in a reduction in processing efficiency. Content of the Utility Model

[0005] To solve the above technical problems, the utility model provides a device for defect elimination of surface flaw detection of aluminum veneers, which can reduce the influence of dust on the surface of the material on the detection result and automatically eliminate defective products during the process of defect elimination of surface flaw detection of aluminum veneers by setting a cleaning mechanism and an elimination mechanism, thereby improving the processing efficiency.

[0006] The device for defect elimination of surface flaw detection of aluminum veneers of the utility model includes a detection mechanism; it also includes a transportation mechanism, a cleaning mechanism, a dust suction mechanism, an elimination mechanism, and an adsorption mechanism. The cleaning mechanism is installed on the transportation mechanism, the dust suction mechanism is installed at the lower end of the transportation mechanism, the detection mechanism is installed at the upper end of the transportation mechanism, the elimination mechanism is installed at the lower end of the transportation mechanism, and the adsorption mechanism is installed on the elimination mechanism;

[0007] The transport mechanism transports, the cleaning mechanism cleans, the dust suction mechanism sucks dust, the detection mechanism detects, the rejection mechanism rejects, and the adsorption mechanism adsorbs; by turning on the transport mechanism to transport the material, at the same time driving the cleaning mechanism to clean, and at the same time sucking and collecting dust by turning on the dust suction mechanism, then detecting the material by turning on the detection mechanism, after detecting a scratch, by turning on the rejection mechanism and at the same time turning on the adsorption mechanism to adsorb and reject the material, so that during the process of rejecting defective products in the surface flaw detection of aluminum veneers, not only can the influence of dust on the material surface on the detection result be reduced, but also the defective products can be automatically rejected, improving the processing efficiency.

[0008] Preferably, the transport mechanism includes a bracket, multiple groups of transport rollers, multiple groups of sprockets, a chain, and a motor. The multiple groups of transport rollers are rotatably installed on the bracket, and the output end of each group of transport rollers extends to the front side of the bracket. The output end of each group of transport rollers is connected to a group of sprockets. The chain is wrapped and installed on the multiple groups of sprockets. The motor is installed at the rear end of the bracket, and the output end of the motor is connected to the input end of a group of transport rollers; by turning on the motor to drive the transport rollers to rotate, while the transport rollers rotate, they drive the sprockets to rotate, and while the sprockets rotate, they cooperate with the chain to make the multiple groups of transport rollers rotate simultaneously to transport the material.

[0009] Preferably, the cleaning mechanism includes a cleaning roller, two groups of pulleys, and a belt. The cleaning roller is rotatably installed on the bracket, and the input end of the cleaning roller extends to the rear side of the bracket. The two groups of pulleys are respectively installed on the input end of the cleaning roller and the output end of the motor. The belt is wrapped and installed on the two groups of pulleys; by turning on the motor to drive the pulleys to rotate, while the pulleys rotate, they cooperate with the belt to drive the cleaning roller to rotate to clean the surface of the material.

[0010] Preferably, the dust suction mechanism includes a dust box, a blower, and a filter plate. The dust box is installed at the lower end of the bracket, the blower is installed inside the dust box, and the filter plate is slidably installed inside the dust box; by turning on the blower, the dust is sucked into the dust box, and the dust is filtered by the filter plate.

[0011] Preferably, the detection mechanism includes a carriage, a telescopic cylinder, and a detector. The carriage is slidably installed on the bracket, the telescopic cylinder is installed on the carriage, and the detector is installed at the lower end of the telescopic cylinder; the detection position can be conveniently adjusted through the carriage and the telescopic cylinder, and the surface of the material is detected by the detector.

[0012] Preferably, the rejection mechanism includes a cylinder, a sleeve, a guide rail column, a mounting plate, and a discharge box. The cylinder is installed at the lower end of the bracket, the sleeve is rotatably installed at the lower end of the cylinder, the guide rail column is installed at the upper end of the bracket and extends into the sleeve to slidably cooperate with the sleeve, the mounting plate is installed on the sleeve, and the discharge box is installed at the lower end of the bracket; by turning on the cylinder to lower the sleeve, while the sleeve descends, it cooperates with the guide rail column to make the sleeve rotate.

[0013] Preferably, the adsorption mechanism includes a suction cup and an air pump. The suction cup is installed at the lower end of the mounting plate, and the output end of the suction cup extends to the upper side of the mounting plate. The air pump is installed at the upper end of the mounting plate, and the input end of the air pump is connected to the output end of the suction cup; the material is adsorbed by turning on the air pump in cooperation with the suction cup.

[0014] Compared with the prior art, the beneficial effects of the present utility model are as follows: the material is transported by turning on the transportation mechanism, and at the same time, the cleaning mechanism is driven to clean. At the same time, the dust is sucked and collected by turning on the dust suction mechanism. Then, the material is detected by turning on the detection mechanism. After detecting a scar, the material is adsorbed and removed by turning on the rejection mechanism and at the same time turning on the adsorption mechanism. Therefore, during the process of removing defective products from the surface inspection of aluminum single plates, not only can the influence of dust on the surface of the material on the detection result be reduced, but also the defective products can be automatically removed, improving the processing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 is the first axonometric structure schematic diagram of the present utility model;

[0016] Figure 2 is the second axonometric structure schematic diagram of the present utility model;

[0017] Figure 3 is the front view structure schematic diagram of the present utility model;

[0018] Figure 4 is the front view sectional axonometric structure schematic diagram of the present utility model;

[0019] Figure 5 is the right view sectional axonometric structure schematic diagram of the present utility model;

[0020] Reference numerals in the drawings: 1. Transportation mechanism; 11. Bracket; 12. Transportation roller; 13. Sprocket; 14. Chain; 15. Motor; 2. Cleaning mechanism; 21. Cleaning roller; 22. Pulley; 23. Belt; 3. Dust suction mechanism; 31. Dust box; 32. Fan; 33. Filter plate; 4. Detection mechanism; 41. Slide carriage; 42. Telescopic cylinder; 43. Detector; 5. Rejection mechanism; 51. Cylinder; 52. Sleeve; 53. Guide rail column; 54. Mounting plate; 55. Discharge box; 6. Adsorption mechanism; 61. Suction cup; 62. Air pump. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0021] For the convenience of understanding the present utility model, the present utility model will be described more comprehensively below with reference to the relevant drawings. The present utility model can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, these embodiments are provided so that the disclosure of the present utility model is thorough and complete.

[0022] Example 1

[0023] As Figures 1 to 5 shown, it includes a detection mechanism 4, and also includes a transportation mechanism 1, a cleaning mechanism 2, a dust suction mechanism 3, a rejection mechanism 5 and an adsorption mechanism 6. The cleaning mechanism 2 is installed on the transportation mechanism 1, the dust suction mechanism 3 is installed at the lower end of the transportation mechanism 1, the detection mechanism 4 is installed at the upper end of the transportation mechanism 1, the rejection mechanism 5 is installed at the lower end of the transportation mechanism 1, and the adsorption mechanism 6 is installed on the rejection mechanism 5;

[0024] The transportation mechanism 1 conducts transportation, the cleaning mechanism 2 conducts cleaning, the dust suction mechanism 3 conducts dust suction, the detection mechanism 4 conducts detection, the rejection mechanism 5 conducts rejection, and the adsorption mechanism 6 conducts adsorption;

[0025] The transportation mechanism 1 includes a bracket 11, multiple groups of transportation rollers 12, multiple groups of sprockets 13, a chain 14 and a motor 15. The multiple groups of transportation rollers 12 are rotatably installed on the bracket 11, and the output end of each group of transportation rollers 12 extends to the front side of the bracket 11. The output end of each group of transportation rollers 12 is connected to a group of sprockets 13. The chain 14 is installed around the multiple groups of sprockets 13. The motor 15 is installed at the rear end of the bracket 11, and the output end of the motor 15 is connected to the input end of a group of transportation rollers 12;

[0026] The detection mechanism 4 includes a carriage 41, a telescopic cylinder 42 and a detector 43. The carriage 41 is slidably installed on the bracket 11. The telescopic cylinder 42 is installed on the carriage 41. The detector 43 is installed at the lower end of the telescopic cylinder 42;

[0027] The rejection mechanism 5 includes a cylinder 51, a sleeve 52, a guide rail column 53, a mounting plate 54 and a discharge box 55. The cylinder 51 is installed at the lower end of the bracket 11. The sleeve 52 is rotatably installed at the lower end of the cylinder 51. The guide rail column 53 is installed at the upper end of the bracket 11, and the guide rail column 53 extends into the sleeve 52 and is slidably mated with the sleeve 52. The mounting plate 54 is installed on the sleeve 52. The discharge box 55 is installed at the lower end of the bracket 11;

[0028] The adsorption mechanism 6 includes a suction cup 61 and an air pump 62. The suction cup 61 is installed at the lower end of the mounting plate 54, and the output end of the suction cup 61 extends to the upper side of the mounting plate 54. The air pump 62 is installed at the upper end of the mounting plate 54, and the input end of the air pump 62 is connected to the output end of the suction cup 61;

[0029] The transport roller 12 is driven to rotate by turning on the motor 15. While the transport roller 12 is rotating, the sprocket 13 is driven to rotate. While the sprocket 13 is rotating, the chain 14 is used to drive multiple groups of transport rollers 12 to rotate simultaneously to transport the material. Then, the detection position is conveniently adjusted through the carriage 41 and the telescopic cylinder 42. The surface of the material is detected by the detector 43. After detecting a scar, the cylinder 51 is turned on to lower the sleeve 52. While the sleeve 52 is descending, it is rotationally matched with the guide rail column 53, and the mounting plate 54 is used to press the suction cup 61 onto the surface of the material. The air pump 62 is turned on to cooperate with the suction cup 61 to adsorb the material. The cylinder 51 is contracted to raise the sleeve 52 and the air pump 62 is turned off at the same time to make the material fall into the discharge box 55. Thus, during the process of removing defective products from the surface flaw detection of the aluminum single plate, the defective products can be automatically removed, improving the processing efficiency.

[0030] Embodiment 2

[0031] As Figures 1 to 5 shown, it includes a detection mechanism 4, and also includes a transport mechanism 1, a cleaning mechanism 2, a dust suction mechanism 3, a rejection mechanism 5, and an adsorption mechanism 6. The cleaning mechanism 2 is installed on the transport mechanism 1, the dust suction mechanism 3 is installed at the lower end of the transport mechanism 1, the detection mechanism 4 is installed at the upper end of the transport mechanism 1, the rejection mechanism 5 is installed at the lower end of the transport mechanism 1, and the adsorption mechanism 6 is installed on the rejection mechanism 5;

[0032] The transport mechanism 1 transports, the cleaning mechanism 2 cleans, the dust suction mechanism 3 sucks dust, the detection mechanism 4 detects, the rejection mechanism 5 rejects, and the adsorption mechanism 6 adsorbs;

[0033] The transport mechanism 1 includes a bracket 11, multiple groups of transport rollers 12, multiple groups of sprockets 13, a chain 14, and a motor 15. Multiple groups of transport rollers 12 are rotatably installed on the bracket 11, and the output end of each group of transport rollers 12 extends to the front side of the bracket 11. The output end of each group of transport rollers 12 is connected to a group of sprockets 13. The chain 14 is wrapped and installed on multiple groups of sprockets 13. The motor 15 is installed at the rear end of the bracket 11, and the output end of the motor 15 is connected to the input end of a group of transport rollers 12;

[0034] The cleaning mechanism 2 includes a cleaning roller 21, two groups of pulleys 22, and a belt 23. The cleaning roller 21 is rotatably installed on the bracket 11, and the input end of the cleaning roller 21 extends to the rear side of the bracket 11. The two groups of pulleys 22 are respectively installed on the input end of the cleaning roller 21 and the output end of the motor 15. The belt 23 is wrapped and installed on the two groups of pulleys 22;

[0035] The dust suction mechanism 3 includes a dust box 31, a blower 32, and a filter plate 33. The dust box 31 is installed at the lower end of the bracket 11, the blower 32 is installed in the dust box 31, and the filter plate 33 is slidably installed in the dust box 31;

[0036] The detection mechanism 4 includes a carriage 41, a telescopic cylinder 42, and a detector 43. The carriage 41 is slidably mounted on the bracket 11. The telescopic cylinder 42 is mounted on the carriage 41. The detector 43 is mounted at the lower end of the telescopic cylinder 42.

[0037] The rejection mechanism 5 includes a cylinder 51, a sleeve 52, a guide rail column 53, a mounting plate 54, and a discharge box 55. The cylinder 51 is mounted at the lower end of the bracket 11. The sleeve 52 is rotatably mounted at the lower end of the cylinder 51. The guide rail column 53 is mounted at the upper end of the bracket 11 and extends into the sleeve 52 to slidably cooperate with the sleeve 52. The mounting plate 54 is mounted on the sleeve 52. The discharge box 55 is mounted at the lower end of the bracket 11.

[0038] The adsorption mechanism 6 includes a suction cup 61 and an air pump 62. The suction cup 61 is mounted at the lower end of the mounting plate 54, and the output end of the suction cup 61 extends to the upper side of the mounting plate 54. The air pump 62 is mounted at the upper end of the mounting plate 54, and the input end of the air pump 62 is connected to the output end of the suction cup 61.

[0039] By turning on the motor 15 to drive the transport roller 12 to rotate, while the transport roller 12 rotates, it drives the sprocket 13 to rotate. While the sprocket 13 rotates, it cooperates with the chain 14 to make multiple groups of transport rollers 12 rotate simultaneously to transport the material. At the same time, by turning on the motor 15 to drive the pulley 22 to rotate, while the pulley 22 rotates, it cooperates with the belt 23 to drive the cleaning roller 21 to rotate to clean the surface of the material. At the same time, by turning on the blower 32, the dust is sucked into the dust box 31, and the dust is filtered by the filter plate 33. Then, the detection position is conveniently adjusted through the carriage 41 and the telescopic cylinder 42, and the surface of the material is detected by the detector 43. After detecting a scar, by turning on the cylinder 51 to lower the sleeve 52, while the sleeve 52 descends, it cooperates with the guide rail column 53 to make the sleeve 52 rotate and press the suction cup 61 against the surface of the material through the mounting plate 54. By turning on the air pump 62 and cooperating with the suction cup 61 to adsorb the material, by retracting the cylinder 51 to raise the sleeve 52 and simultaneously turning off the air pump 62, the material falls into the discharge box 55, so that during the process of removing defective products from the surface flaw detection of the aluminum single plate, the influence of dust on the surface of the material on the detection result can be reduced.

[0040] Such as Figures 1 to 5As shown in the figure, a defective product removing device for surface flaw detection of aluminum single plates of the present utility model, when working, drives the conveying roller 12 to rotate by turning on the motor 15, drives the sprocket 13 to rotate while the conveying roller 12 rotates, and drives multiple groups of conveying rollers 12 to rotate simultaneously to convey the material while the sprocket 13 rotates in cooperation with the chain 14. At the same time, drives the pulley 22 to rotate by turning on the motor 15, drives the cleaning roller 21 to rotate to clean the surface of the material while the pulley 22 rotates in cooperation with the belt 23. At the same time, sucks the dust into the dust box 31 by turning on the blower 32, filters the dust through the filter plate 33, then conveniently adjusts the detection position through the carriage 41 and the telescopic cylinder 42, and detects the surface of the material through the detector 43. After detecting a scar, makes the sleeve 52 descend by turning on the cylinder 51, and makes the sleeve 52 rotate in cooperation with the guide rail column 53 while the sleeve 52 descends, and presses the suction cup 61 onto the surface of the material in cooperation with the mounting plate 54. Adsorbs the material through the suction cup 61 by turning on the air pump 62, makes the sleeve 52 ascend by retracting the cylinder 51 and closes the air pump 62 at the same time to make the material fall into the discharge box 55.

[0041] The motor 15, blower 32, telescopic cylinder 42, detector 43, cylinder 51 and air pump 62 of the present utility model are purchased on the market. Those skilled in the art only need to install and operate according to the attached operation manuals, without the need for those skilled in the art to make creative efforts.

[0042] The main functions achieved by the present utility model are: in the process of removing defective products from the surface flaw detection of aluminum single plates, by setting up a cleaning mechanism and a removing mechanism, not only can the influence of dust on the surface of the material on the detection result be reduced during the process of removing defective products from the surface flaw detection of aluminum single plates, but also the defective products can be automatically removed, improving the processing efficiency.

[0043] The above are only the preferred embodiments of the present utility model. It should be noted that for those of ordinary skill in the art in this technical field, without departing from the technical principle of the present utility model, several improvements and modifications can still be made, and these improvements and modifications should also be regarded as the protection scope of the present utility model.

Claims

1. An aluminum single - panel surface flaw detection and defective product rejection device, including a detection mechanism (4); Characterized in that, It further includes a transportation mechanism (1), a cleaning mechanism (2), a dust - suction mechanism (3), a rejection mechanism (5) and an adsorption mechanism (6). The cleaning mechanism (2) is installed on the transportation mechanism (1), the dust - suction mechanism (3) is installed at the lower end of the transportation mechanism (1), the detection mechanism (4) is installed at the upper end of the transportation mechanism (1), the rejection mechanism (5) is installed at the lower end of the transportation mechanism (1), and the adsorption mechanism (6) is installed on the rejection mechanism (5); The transportation mechanism (1) is for transportation, the cleaning mechanism (2) is for cleaning, the dust - suction mechanism (3) is for dust - suction, the detection mechanism (4) is for detection, the rejection mechanism (5) is for rejection, and the adsorption mechanism (6) is for adsorption.

2. The aluminum single - panel surface flaw detection and defective product rejection device according to claim 1, Characterized in that, The transportation mechanism (1) includes a bracket (11), multiple groups of transportation rollers (12), multiple groups of sprockets (13), a chain (14) and a motor (15). The multiple groups of transportation rollers (12) are rotatably installed on the bracket (11), and the output end of each group of transportation rollers (12) extends to the front side of the bracket (11). The output end of each group of transportation rollers (12) is connected to a group of sprockets (13). The chain (14) is installed around the multiple groups of sprockets (13). The motor (15) is installed at the rear end of the bracket (11), and the output end of the motor (15) is connected to the input end of a group of transportation rollers (12).

3. The aluminum single - panel surface flaw detection and defective product rejection device according to claim 2, Characterized in that, The cleaning mechanism (2) includes a cleaning roller (21), two groups of pulleys (22) and a belt (23). The cleaning roller (21) is rotatably installed on the bracket (11), and the input end of the cleaning roller (21) extends to the rear side of the bracket (11). The two groups of pulleys (22) are respectively installed on the input end of the cleaning roller (21) and the output end of the motor (15). The belt (23) is installed around the two groups of pulleys (22).

4. The aluminum single - panel surface flaw detection and defective product rejection device according to claim 2, Characterized in that, The dust - suction mechanism (3) includes a dust box (31), a blower (32) and a filter plate (33). The dust box (31) is installed at the lower end of the bracket (11), the blower (32) is installed inside the dust box (31), and the filter plate (33) is slidably installed inside the dust box (31).

5. The aluminum single - panel surface flaw detection and defective product rejection device according to claim 2, Characterized in that, The detection mechanism (4) includes a sliding frame (41), a telescopic cylinder (42) and a detector (43). The sliding frame (41) is slidably installed on the bracket (11), the telescopic cylinder (42) is installed on the sliding frame (41), and the detector (43) is installed at the lower end of the telescopic cylinder (42).

6. The aluminum single - panel surface flaw detection and defective product rejection device according to claim 2, Characterized in that, The rejection mechanism (5) includes a cylinder (51), a sleeve (52), a guide rail column (53), a mounting plate (54) and a discharge box (55). The cylinder (51) is installed at the lower end of the bracket (11). The sleeve (52) is rotatably installed at the lower end of the cylinder (51). The guide rail column (53) is installed at the upper end of the bracket (11), and the guide rail column (53) extends into the sleeve (52) and is in sliding fit with the sleeve (52). The mounting plate (54) is installed on the sleeve (52), and the discharge box (55) is installed at the lower end of the bracket (11).

7. An aluminum single - plate surface flaw detection defective product rejection device according to claim 6, characterized in that, The adsorption mechanism (6) includes a suction cup (61) and an air pump (62). The suction cup (61) is installed at the lower end of the mounting plate (54), and the output end of the suction cup (61) extends to the upper side of the mounting plate (54). The air pump (62) is installed at the upper end of the mounting plate (54), and the input end of the air pump (62) is connected to the output end of the suction cup (61).

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