Deplating cleaning machine applied to fixture plate in optical industry

Abstract

The utility model relates to the technical field of cleaning of fixture plates in the optical industry, in particular to a deplating cleaning machine applied to fixture plates in the optical industry, which comprises a rack, a control panel is mounted at one end of the surface of the rack, an ultrasonic generator is arranged on one side of the rack, and a groove group is arranged in the rack. A tank body group is arranged in the machine frame, an instant heater is arranged on one side of the tank body group, a rolling brush mechanism is arranged in one of the reaction tanks in the tank body group, a throwing mechanism is arranged in the machine frame, one end of the throwing mechanism extends into the reaction tanks, the cleaning tanks and the rinsing tanks in the tank body group, and a mechanical arm is further arranged in the machine frame. A drying and heating mechanism is further arranged in the machine frame, and a discharging table is installed at one end of the machine frame. The yield and the automation degree are greatly improved; the tank body is more corrosion-resistant, so that the temperature, humidity and liquid medicine volatilization concentration in the equipment can be ensured; fonts printed by ink can be effectively removed; mechanical arm control is adopted, and the overall efficiency is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of fixture plate cleaning in the optical industry, and specifically to a stripping and cleaning machine applied to fixture plates in the optical industry. Background Technique

[0002] When stripping and cleaning fixture plates in the optical industry, a stripping and cleaning machine is usually required. Currently, existing stripping and cleaning machines all require manual operation during cleaning, with a low degree of automation during the cleaning process, increasing the labor intensity during fixture plate cleaning and reducing the working efficiency during fixture plate cleaning; moreover, existing stripping and cleaning machines are not corrosion-resistant enough during cleaning, and at the same time, the stripping and cleaning machine cannot effectively remove the fonts printed with ink during cleaning, thus bringing great trouble to people's use. Content of the Utility Model

[0003] The purpose of the utility model is to provide a stripping and cleaning machine applied to fixture plates in the optical industry, so as to solve the problems of low automation degree, insufficient corrosion resistance, and inability to effectively remove ink-printed fonts in the existing stripping and cleaning machines mentioned in the above background technique.

[0004] To achieve the above purpose, the utility model provides the following technical solution: A stripping and cleaning machine applied to fixture plates in the optical industry, including a frame. One end of the surface of the frame is equipped with a control panel, which is used for the control work of the entire cleaning machine; on one side of the frame, there is an ultrasonic generator, which is used for the cleaning work; inside the frame, there is a tank group, which is composed of four reaction tanks, two cleaning tanks, four rinsing tanks and one centrifugal tank from left to right. On one side of the tank group, there is an instant heater, which is used for heating the water inside the cleaning tanks and rinsing tanks in the tank group; in one of the reaction tanks in the tank group, there is a rolling brush mechanism, which is used for the rolling brush cleaning work of the fixture plate; inside the frame, there is a tossing mechanism, and one end of the tossing mechanism extends into the reaction tanks, cleaning tanks and rinsing tanks in the tank group, and this tossing mechanism is used for the tossing work of the fixture plate during ultrasonic cleaning; inside the frame, there is also a robotic arm, which is used for the step-by-step handling work during fixture plate cleaning. Inside the frame, there is also a drying and heating mechanism, which is used for the drying work after cleaning. One end of the frame is equipped with a discharge table, which facilitates the discharging work.

[0005] Preferably, the surface of the frame is provided with a shielding door that can slide up and down, and the top end of the shielding door is fixedly connected to the surface of the frame through a cylinder.

[0006] Preferably, the top of the frame is provided with several groups of top exhaust hoods, and on the surface of the frame and on one side of the top exhaust hoods, there is an air purifier, which is used for air purification work.

[0007] Preferably, the tank group includes an ultrasonic vibrating plate, a heater, a water pump, and a drain valve. An ultrasonic vibrating plate is installed inside the reaction tank, cleaning tank, and rinsing tank of the tank group, and the ultrasonic vibrating plate cooperates with the ultrasonic generator to work. A heater is installed at one end of the tank group, and this heater is used for heating the incoming water.

[0008] Preferably, a number of drain valves are provided on the surface of the tank group, and a water pump is provided on the surface of the frame on one side of the tank group. This water pump is used for the inflow and outflow of water inside the ultrasonic generator.

[0009] Preferably, the brush roller mechanism includes a carriage, a brush roller assembly, a front and rear moving cylinder, and a placement rack. The carriage is slidably connected inside the tank group. A front and rear moving cylinder is installed on the surface of the frame and on one side of the carriage. The output end of this front and rear moving cylinder penetrates the tank group and is connected to the carriage through a hinge. A brush roller assembly is provided inside the tank group, and this brush roller assembly is used for brush rolling work.

[0010] Preferably, the tossing mechanism includes a carrier bracket, a rotating transmission shaft, a lifting transmission shaft, a chain drive, and a lifting cam. The carrier bracket is located inside the reaction tank, cleaning tank, and rinsing tank of the tank group.

[0011] Preferably, a number of rotating transmission shafts are rotatably connected to the surface of the frame through bearings. A number of lifting cams are connected by couplings. A number of lifting cams are fixed on the surface of the rotating transmission shaft, and a liftable lifting transmission shaft is rollingly connected above the lifting cam. The top end of the lifting transmission shaft is fixedly connected to the carrier bracket. A chain drive is fixed on the surface of the frame, and this chain drive is used to drive the rotating transmission shaft to rotate.

[0012] Preferably, the instant heater includes a housing, a water flow pipe, a heating rod, an inlet water temperature detector, an outlet water temperature detector, and an outlet valve. A water flow pipe is installed inside the housing, and a heating rod is stuffed inside the water flow pipe. The inlet end of the water flow pipe is connected to an inlet water temperature detector, and the outlet end of the water flow pipe is connected to an outlet water temperature detector. An outlet valve is fixed at one end of the water flow pipe.

[0013] Compared with the prior art, the beneficial effects of the present utility model are as follows: The stripping and cleaning machine for fixture plates in the optical industry can greatly improve the production output and automation degree compared with the current process by setting a rolling brush mechanism and a tossing mechanism; the tank body is made of more corrosion-resistant SUS316L stainless steel, and powerful exhaust devices are provided inside the equipment and on the side of the tank body to ensure the temperature, humidity and chemical vapor concentration inside the equipment; the rolling brush mechanism can effectively remove the printed characters of the ink; at the same time, the equipment is controlled by a robotic arm to improve the overall efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 is a three-dimensional external structure schematic diagram of the present utility model;

[0015] Figure 2 is a schematic diagram of the structure of the tank body group of the present utility model;

[0016] Figure 3 is an enlarged structure schematic diagram of the rolling brush mechanism of the present utility model;

[0017] Figure 4 is an enlarged structure schematic diagram of the tossing mechanism of the present utility model;

[0018] Figure 5 is an enlarged structure schematic diagram of the instant heater of the present utility model.

[0019] In the figure: 1, frame; 11, control panel; 12, shielding door; 13, top exhaust hood; 2, ultrasonic generator; 3, tank body group; 31, ultrasonic vibration plate; 32, heater; 33, water pump; 34, drain valve; 4, rolling brush mechanism; 41, sliding frame; 42, rolling brush assembly; 43, front and rear moving cylinder; 44, placement rack; 5, tossing mechanism; 51, carrier bracket; 52, rotating transmission shaft; 53, lifting transmission shaft; 54, chain drive; 55, lifting cam; 56, coupling; 6, instant heater; 61, housing; 62, water flow pipeline; 63, heating rod; 64, inlet water temperature detector; 65, outlet water temperature detector; 66, outlet valve; 7, air purifier; 8, robotic arm; 9, drying heating mechanism; 10, discharge table. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0020] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. In addition, the terms "first", "second", "third", "upper, lower, left, right", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance. At the same time, in the description of the present invention, unless otherwise clearly specified and limited, the terms "connected" and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts belong to the scope of protection of the present invention.

[0021] The structure of the stripping and cleaning machine for the fixture plate in the optical industry provided by the present invention is as Figure 1 and Figure 2 shown, including a frame 1. One end of the surface of the frame 1 is provided with a control panel 11, which is used for the control work of the entire cleaning machine. A shielding door 12 that can slide up and down is arranged on the surface of the frame 1, and the top end of the shielding door 12 is fixedly connected to the surface of the frame 1 through a cylinder. Several groups of top exhaust hoods 13 are arranged at the top end of the frame 1. An air purifier 7 is installed on the surface of the frame 1 and on one side of the top exhaust hoods 13, and the air purifier 7 is used for air purification work; a ultrasonic generator 2 is arranged on one side of the frame 1, and the ultrasonic generator 2 is used for cleaning work; a tank group 3 is arranged inside the frame 1, and the tank group 3 is composed of four reaction tanks, two cleaning tanks, four rinsing tanks and one centrifugal tank from left to right. The tank group 3 includes ultrasonic vibration plates 31, heaters 32, water pumps 33 and drain valves 34. Ultrasonic vibration plates 31 are installed inside the reaction tanks, cleaning tanks and rinsing tanks in the tank group 3, and the ultrasonic vibration plates 31 cooperate with the ultrasonic generator 2 to work. A heater 32 is installed at one end of the tank group 3, and the heater 32 is used for heating the incoming water. Several groups of drain valves 34 are arranged on the surface of the tank group 3. A water pump 33 is arranged on the surface of the frame 1 on one side of the tank group 3, and the water pump 33 is used for the inflow and outflow of water inside the ultrasonic generator 2.

[0022] Each of the ultrasonic vibration plates 31 inside the reaction tanks, cleaning tanks and rinsing tanks in the tank group 3 of the present invention has three vibration plates, and the cleaning effect is relatively better than that with only a bottom vibration plate. It adopts an embedded structure, which is more beautiful as a whole and easier to clean and maintain.

[0023] Further, as Figure 1 the figure and Figure 5As shown in the figure, an instant heater 6 is provided on one side of the tank group 3. The instant heater 6 is used for heating the water inside the reaction tank, cleaning tank, and rinsing tank of the tank group 3. The instant heater 6 includes a housing 61, a water flow pipe 62, a heating rod 63, an inlet water temperature detector 64, an outlet water temperature detector 65, and an outlet valve 66. The water flow pipe 62 is installed inside the housing 61, and the heating rod 63 is stuffed inside the water flow pipe 62. The inlet end of the water flow pipe 62 is connected to the inlet water temperature detector 64, and the outlet end of the water flow pipe 62 is connected to the outlet water temperature detector 65. An outlet valve 66 is fixed at one end of the water flow pipe 62.

[0024] The instant heater 6 of the present utility model can start heating when there is water flow and stop heating when the water flow stops, preventing overpressure inside the pipeline caused by dry burning; it meets the usage conditions of pure water and ultrapure water and will not cause pollution to the medium; the overall volume is light, and it has functions such as water shortage detection and over-temperature alarm.

[0025] Furthermore, as Figure 1 and Figure 3 shown in the figure, a rolling brush mechanism 4 is provided in one tank of the tank group 3. The rolling brush mechanism 4 is used for the rolling brush cleaning work of the fixture plate. The rolling brush mechanism 4 includes a sliding frame 41, a rolling brush assembly 42, a front and rear moving cylinder 43, and a placement rack 44. The sliding frame 41 is slidably connected inside the reaction tank in the tank group 3. A front and rear moving cylinder 43 is installed on the surface of the frame 1 and on one side of the sliding frame 41. The output end of the front and rear moving cylinder 43 penetrates through the reaction tank in the tank group 3 and is connected to the sliding frame 41 through a hinge. A rolling brush assembly 42 is provided inside the tank group 3, and the rolling brush assembly 42 is used for rolling brush work.

[0026] During implementation, the sliding frame 41 pushes the placement rack 44 to move back and forth, and at the same time, the rolling brush assembly 42 can effectively remove the printed characters of the ink.

[0027] Furthermore, as Figure 1 and Figure 4As shown, a throwing mechanism 5 is arranged inside the frame 1, and one end of the throwing mechanism 5 extends to the inside of the ultrasonic generator 2. The throwing mechanism 5 is used for the throwing work of the fixture plate when the ultrasonic generator 2 is cleaned. The throwing mechanism 5 includes a carrier bracket 51, a rotating transmission shaft 52, a lifting transmission shaft 53, a chain transmission machine 54 and a lifting cam 55. The carrier bracket 51 is located inside the reaction tank, the cleaning tank and the rinsing tank in the tank group 3. The surface of the frame 1 is rotatably connected with a plurality of groups of rotating transmission shafts 52 through bearings. A plurality of lifting cams 55 are connected through couplings 56. The surface of the rotating transmission shaft 52 is fixed. There are several groups of lifting cams 55, and the upper part of the lifting cams 55 is rollingly connected with a lifting transmission shaft 53 that can move up and down, and the top of the lifting transmission shaft 53 is fixedly connected to the carrier bracket 51, and a chain transmission machine 54 is fixed on the surface of the frame 1, and the chain transmission machine 54 is used to drive the rotating transmission shaft 52 to rotate; a mechanical arm 8 is also provided inside the frame 1, and the mechanical arm 8 is used for the step-by-step transportation work when the fixture plate is cleaned. A drying and heating mechanism 9 is also provided inside the frame 1, and the drying and heating mechanism 9 is used for drying work after cleaning. A discharge table 10 is installed at one end of the frame 1, and the discharge table 10 is convenient for discharge work.

[0028] Compared with other devices, the throwing mechanism 5 of the present invention has a longer transmission distance and a heavier load. The cam is installed in a 180° offset manner, which can effectively reduce the operating load and use the weight of the carrier and its bracket to offset the force required for lifting.

[0029] Working principle: When in use, the shielding door 12 is opened by the cylinder to allow the fixture plate to be cleaned to enter the inside of the frame 1, and then the fixture plate to be cleaned is gradually transported by the robot arm 8, ultrasonic cleaning is performed by the ultrasonic generator 2, and rolling brushing is performed by the rolling brush mechanism 4 inside the reaction tank in the tank group 3. At the same time, the fixture plate is tossed and cleaned by the throwing mechanism 5 inside the reaction tank, cleaning tank, and rinsing tank in the tank group 3 to increase the cleaning effect. When in use, the interior of the rinsing tank in the tank group 3 is heated by the instant heater 6, and the air is purified by the air purifier 7 and exhausted by the top exhaust hood 13, and heated and dried by the drying and heating mechanism 9. Finally, the dried fixture plate is transported by the robot arm 8 to the discharge table 10 for unloading, and the use of the stripping cleaning machine is finally completed.

[0030] For those skilled in the art, it is obvious that the present utility model is not limited to the details of the above-mentioned exemplary embodiments, and the present utility model can be implemented in other specific forms without departing from the spirit or basic characteristics of the present utility model. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the present utility model is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be embraced within the present utility model. Any reference signs in the claims should not be construed as limiting the claims involved.

Claims

1. A deplating cleaning machine for fixture plates in the optical industry, comprising a frame (1), characterized in that: A control panel (11) is installed at one end of the surface of the frame (1), and the control panel (11) is used for controlling the entire cleaning machine; an ultrasonic generator (2) is arranged on one side of the frame (1), and the ultrasonic generator (2) is used for cleaning; a tank group (3) is arranged inside the frame (1), and the tank group (3) is composed of four reaction tanks, two cleaning tanks, four rinsing tanks and one centrifugal tank from left to right; an instant heater (6) is arranged on one side of the tank group (3), and the instant heater (6) is used for heating the water inside the cleaning tank and the rinsing tank in the tank group (3); a roller brush mechanism (4) is arranged in one tank of the reaction tank in the tank group (3), and the roller brush mechanism (4) is arranged in one tank of the reaction tank. The rolling brush mechanism (4) is used for rolling brush cleaning of the fixture plate; the frame (1) is provided with a throwing mechanism (5), and one end of the throwing mechanism (5) extends to the inside of the reaction tank, the cleaning tank and the rinsing tank of the tank body group (3); the throwing mechanism (5) is used for throwing the fixture plate when the ultrasonic generator (2) is cleaning; the frame (1) is also provided with a mechanical arm (8), and the mechanical arm (8) is used for step-by-step transportation of the fixture plate when cleaning; the frame (1) is also provided with a drying and heating mechanism (9), and the drying and heating mechanism (9) is used for drying after cleaning; one end of the frame (1) is installed with a discharge platform (10), and the discharge platform (10) is convenient for discharge work.

2. The deplating cleaning machine for fixture plates in the optical industry according to claim 1 is characterized in that: The surface of the frame (1) is provided with a shielding door (12) that can slide up and down, and the top end of the shielding door (12) is fixedly connected to the surface of the frame (1) via a cylinder.

3. The deplating cleaning machine for fixture plates in the optical industry according to claim 1 is characterized in that: A plurality of groups of top exhaust hoods (13) are arranged at the top of the frame (1), and an air purifier (7) is installed on the surface of the frame (1) and on one side of the top exhaust hood (13). The air purifier (7) is used for air purification.

4. The deplating cleaning machine for fixture plates in the optical industry according to claim 1 is characterized in that: The tank group (3) further comprises an ultrasonic vibration plate (31), a heater (32), a water pump (33), and a drain valve (34). The ultrasonic vibration plate (31) is installed inside the reaction tank, the cleaning tank, and the rinsing tank in the tank group (3), and the ultrasonic vibration plate (31) and the ultrasonic generator (2) work in coordination with each other. A heater (32) is installed at one end of the tank group (3), and the heater (32) is used for heating incoming water.

5. The deplating cleaning machine for fixture plates in the optical industry according to claim 4 is characterized in that: A plurality of groups of drainage valves (34) are arranged on the surface of the reaction tank, the cleaning tank and the rinsing tank in the tank body group (3), and a water pump (33) is arranged on the surface of the frame (1) on one side of the tank body group (3). The water pump (33) is used for the inflow and outflow of water inside the reaction tank, the cleaning tank and the rinsing tank in the tank body group (3).

6. The deplating cleaning machine for fixture plates in the optical industry according to claim 1, characterized in that: The roller brush mechanism (4) comprises a slide (41), a roller brush assembly (42), a forward and backward moving cylinder (43) and a placement frame (44); the slide (41) is slidably connected to the inside of a reaction tank in a tank body group (3); a forward and backward moving cylinder (43) is installed on the surface of the frame (1) and located on one side of the slide (41); the output end of the forward and backward moving cylinder (43) passes through the reaction tank of the tank body group (3) and is connected to the slide (41) via a hinge; a roller brush assembly (42) is arranged inside the tank body group (3); the roller brush assembly (42) is used for roller brushing operation.

7. The deplating cleaning machine for fixture plates in the optical industry according to claim 1 is characterized in that: The throwing mechanism (5) comprises a carrier support (51), a rotating transmission shaft (52), a lifting transmission shaft (53), a chain transmission machine (54) and a lifting cam (55); the carrier support (51) is located inside the reaction tank, the cleaning tank and the rinsing tank in the tank body group (3).

8. The deplating cleaning machine for fixture plates in the optical industry according to claim 1, characterized in that: The surface of the frame (1) is rotatably connected to a plurality of rotating transmission shafts (52) via bearings, and a plurality of lifting cams (55) are connected via couplings (56). A plurality of lifting cams (55) are fixed to the surface of the rotating transmission shaft (52), and a lifting transmission shaft (53) that can move up and down is rollingly connected above the lifting cams (55), and the top of the lifting transmission shaft (53) is fixedly connected to the carrier bracket (51). A chain transmission machine (54) is fixed to the surface of the frame (1), and the chain transmission machine (54) is used to drive the rotating transmission shaft (52) to rotate.

9. The deplating and cleaning machine for fixture plates in the optical industry according to claim 1, characterized in that: The instant heater (6) comprises a shell (61), a water flow pipe (62), a heating rod (63), a water inlet temperature detector (64), a water outlet temperature detector (65) and a water outlet valve (66); the shell (61) is provided with a water flow pipe (62), the water flow pipe (62) is filled with a heating rod (63), the water inlet end of the water flow pipe (62) is connected to the water inlet temperature detector (64), the water outlet end of the water flow pipe (62) is connected to the water outlet temperature detector (65), and one end of the water flow pipe (62) is fixed with a water outlet valve (66).

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