Full-automatic leveling equipment

Abstract

The utility model discloses full-automatic leveling equipment which comprises a shell, an inlet and outlet, a controller, a driving roller set, a driving device and an object receiving plate, an adjusting device and a conveying device are arranged, a pressing plate is pushed to move through an electric push rod, and when the pressing plate presses materials, the thickness of the materials is detected through a distance measuring sensor; a first motor drives a round rod to rotate, the round rod drives a fixing sleeve to rotate through a belt wheel set when rotating, the fixing sleeve drives a first screw rod to move when rotating, the first screw rod drives a fixing block to move, and therefore it is ensured that the adjusting device can adapt to leveling of materials; the fixed block moves to drive the rolling roller set to move, so that distance adjustment is achieved, through the arrangement, the rolling thickness can be conveniently and rapidly adjusted, the rear end of a material can be automatically detected so as to adapt to different thicknesses, the tedious steps of manual measurement and adjustment are omitted, the working efficiency is improved, and leveling automation is achieved.

Description

Technical Field

[0001] The utility model relates to the technical field of leveling machines, in particular to a fully automatic leveling device. Background Art

[0002] The leveling machine is a processing equipment used to level uneven metal sheets. It uses upper and lower rollers to extrude metal sheets of a certain thickness to eliminate the raised or depressed areas formed on the surface of the metal sheets during the initial processing, making the surface of the metal sheets flat, thereby achieving the purpose of leveling the metal sheets.

[0003] During the use of the leveling machine, plates of different thicknesses need to be leveled, so the leveling spacing of the leveling machine needs to be constantly adjusted to match the thickness for leveling. This method is more troublesome, with more operating steps and requires manual constant adjustment, so it takes a long time, which affects the work efficiency and production, and is inconvenient to use. Utility Model Content

[0004] 1. Technical issues to be solved

[0005] In view of the deficiencies in the prior art, the utility model provides a fully automatic leveling device to solve the above-mentioned problems.

[0006] (II) Technical solution

[0007] To achieve the above object, the utility model is realized by the following technical solutions: A fully automatic leveling device, including a housing, an entrance and exit, a controller, a driving roller group, a driving device, a receiving plate, an adjusting device and a conveying device. There are two groups of the entrance and exit, which are respectively opened at the left end and the right end of the housing. The controller is installed at the front end of the housing. The driving roller group is installed at the front end and the rear end inside the housing, and the rear end of the driving roller group is in transmission connection with the driving device. The driving device is installed at the rear end of the housing. The receiving plate is fixed to the right end of the housing. The adjusting device is arranged inside the housing. The conveying device is arranged at the left end of the housing. The adjusting device includes a rolling roller group, a fixing block, a first screw, a fixing sleeve, a limiting rod, a limiting groove, a support frame, a first motor, a round rod and a pulley group. The rolling roller group is arranged inside the housing. The fixing block is arranged at the front end and the rear end of the rolling roller group. The first screw is arranged at the top of the fixing block and extends upward to the top of the housing. The fixing sleeve is arranged outside the first screw and is arranged at the top of the housing. There are two groups of limiting rods, and both are fixed to the bottom end of the fixing sleeve. The outside of the limiting rod is arranged inside the limiting groove. The limiting groove is opened at the top of the housing. The support frame is fixed to the top of the housing. The first motor is installed at the top of the support frame. The round rod is arranged at the bottom end inside the support frame and the top of the housing, and the top end of the round rod is in transmission connection with the output shaft of the first motor through a coupling. The left end of the pulley group is arranged outside the round rod, and the right end of the pulley group is arranged outside the fixing sleeve.

[0008] Preferably, the conveying device includes a fixing plate, a moving groove, a second motor, a second screw, a moving block, a support block, an electric push rod, a pressing plate, a support plate, a ranging sensor and a contact sensor. The fixing plate is fixed to the left end of the housing. The moving groove is opened at the top of the fixing plate. The second motor is installed at the left end of the fixing plate. The second screw is arranged at the left end and the right end inside the moving groove, and the left end of the second screw is in transmission connection with the output shaft of the second motor through a coupling. The moving block is arranged outside the second screw and extends upward to the top of the fixing plate. There are two groups of support blocks, which are respectively fixed to the front side and the rear side of the top end of the moving block. The electric push rod is installed at the top of the support block. The pressing plate is arranged between the two support blocks, and the top end of the pressing plate is in transmission connection with the electric push rod. The support plate is fixed to the rear end of the support block. The ranging sensor is installed at the bottom end of the support plate. There are two groups of contact sensors, and both are installed at the bottom end of the pressing plate.

[0009] Preferably, both the rolling roller group and the driving roller group are composed of six leveling roller combinations. Through this setting, the plates can be leveled evenly to ensure the leveling effect.

[0010] Preferably, a groove is provided at the bottom end of the fixed block. Through this setting, the rolling roller set can be arranged at the bottom end of the fixed block, so that when the fixed block moves, the rolling roller set is driven to move.

[0011] Preferably, the inside of the fixed sleeve is provided with threads and is rotatably connected to the first screw rod. Through this setting, when the fixed sleeve rotates, the first screw rod is driven to rotate.

[0012] Preferably, the limiting rod is arranged in an "L" shape and fits against the inner wall of the limiting groove. Through this setting, the limiting rod can slide along the limiting groove, and at the same time, the position of the fixed sleeve is restricted by the cooperation of the limiting rod.

[0013] Preferably, a rubber pad is provided at the bottom end of the pressing plate. Through this setting, when the pressing plate presses down, the material can be protected.

[0014] (III) Beneficial effects

[0015] The utility model provides a full-automatic leveling device, which has the following beneficial effects: by setting an adjusting device and a conveying device, when the electric push rod pushes the pressing plate to move and the pressing plate presses the material tightly, the thickness of the material is detected by the distance measuring sensor, so as to control the adjusting device to make adjustments, ensuring that the adjusting device can adapt to the material for leveling. The first motor drives the round rod to rotate. When the round rod rotates, the fixed sleeve is driven to rotate through the pulley set. When the fixed sleeve rotates, the first screw rod is driven to move, so that the first screw rod drives the fixed block to move. When the fixed block moves, the rolling roller set is driven to move, thereby realizing the adjustment of the distance. Through this setting, the thickness of rolling can be adjusted conveniently and quickly, the rear end of the material can be automatically detected to facilitate adapting to different thicknesses, the cumbersome steps of manual measurement and adjustment are omitted, the work efficiency is improved, and the leveling automation is realized. Brief description of the drawings

[0016] Figure 1 is a schematic structural diagram of the utility model;

[0017] Figure 2 is a front view of the structure of the utility model;

[0018] Figure 3 is a front view of the structure of the adjusting device in the utility model;

[0019] Figure 4 is a side view of the structure of the adjusting device in the utility model;

[0020] Figure 5 is a front view of the structure of the conveying device in the utility model;

[0021] Figure 6 is a side view of the structure of the conveying device in the utility model.

[0022] In the figure: housing - 1, entrance and exit - 2, controller - 3, driving roller set - 4, driving device - 5, object receiving plate - 6, adjusting device - 7, conveying device - 8, rolling roller set - 71, fixing block - 72, first screw - 73, fixing sleeve - 74, limiting rod - 75, limiting groove - 76, support frame - 77, first motor - 78, round rod - 79, pulley set - 710, fixing plate - 81, moving groove - 82, second motor - 83, second screw - 84, moving block - 85, support block - 86, electric push rod - 87, pressing plate - 88, support plate - 89, distance measuring sensor - 810, contact sensor - 811. Detailed implementation manners

[0023] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0024] Please refer to Figures 1-4, the present utility model provides a technical solution for a fully automatic leveling device: a fully automatic leveling device, including a housing 1, an entrance and exit 2, a controller 3, a driving roller group 4, a driving device 5, a receiving plate 6, an adjusting device 7, and a conveying device 8. There are two sets of entrances and exits 2, which are respectively opened at the left end and the right end of the housing 1. The controller 3 is installed at the front end of the housing 1. The driving roller group 4 is installed at the front end and the rear end inside the housing 1, and the rear end of the driving roller group 4 is in transmission connection with the driving device 5. The driving device 5 is installed at the rear end of the housing 1. The receiving plate 6 is fixed to the right end of the housing 1. The adjusting device 7 is arranged inside the housing 1, and the conveying device 8 is arranged at the left end of the housing 1. The adjusting device 7 includes a rolling roller group 71, a fixing block 72, a first screw 73, a fixing sleeve 74, a limiting rod 75, a limiting groove 76, a support frame 77, a first motor 78, a round rod 79, and a pulley group 710. The rolling roller group 71 is arranged inside the housing 1. The fixing block 72 is arranged at the front end and the rear end of the rolling roller group 71. The first screw 73 is arranged at the top of the fixing block 72 and extends upward to the top of the housing 1. The fixing sleeve 74 is arranged outside the first screw 73, and the fixing sleeve 74 is arranged at the top of the housing 1. There are two sets of limiting rods 75, and both are fixed to the bottom end of the fixing sleeve 74. The outside of the limiting rod 75 is arranged inside the limiting groove 76. The limiting groove 76 is opened at the top of the housing 1. The support frame 77 is fixed to the top of the housing 1. The first motor 78 is installed at the top of the support frame 77. The round rod 79 is arranged at the bottom end inside the support frame 77 and the top of the housing 1, and the top of the round rod 79 is in transmission connection with the output shaft of the first motor 78 through a coupling. The left end of the pulley group 710 is arranged outside the round rod 79, and the right end of the pulley group 710 is arranged outside the fixing sleeve 74. Both the rolling roller group 71 and the driving roller group 4 are composed of six leveling roller combinations. Through this setting, the plate can be leveled evenly to ensure the leveling effect. There is a groove at the bottom end of the fixing block 72. Through this setting, the rolling roller group 71 can be arranged at the bottom end of the fixing block 72, so that when the fixing block 72 moves, it drives the rolling roller group 71 to move. The inside of the fixing sleeve 74 is provided with threads and is rotationally connected with the first screw 73. Through this setting, when the fixing sleeve 74 rotates, it drives the first screw 73 to rotate. The limiting rod 75 is arranged in an "L" shape and fits with the inner wall of the limiting groove 76. Through this setting, the limiting rod 75 can slide along the limiting groove 76, and at the same time, the cooperation of the limiting rod 75 restricts the position of the fixing sleeve 74.

[0025] Please refer to Figure 5 and Figure 6, the present utility model provides a technical solution for a fully automatic leveling device: a fully automatic leveling device, the conveying device 8 includes a fixing plate 81, a movable groove 82, a second motor 83, a second screw 84, a movable block 85, a support block 86, an electric push rod 87, a pressing plate 88, a support plate 89, a distance measuring sensor 810 and a contact sensor 811. The fixing plate 81 is fixed to the left end of the housing 1. The movable groove 82 is opened at the top of the fixing plate 81. The second motor 83 is installed at the left end of the fixing plate 81. The second screw 84 is arranged at the inner left end and the inner right end of the movable groove 82, and the left end of the second screw 84 is in transmission connection with the output shaft of the second motor 83 through a coupling. The movable block 85 is arranged outside the second screw 84 and extends upward to the top of the fixing plate 81. There are two groups of support blocks 86, which are respectively fixed to the front side and the rear side of the top of the movable block 85. The electric push rod 87 is installed at the top of the support block 86. The pressing plate 88 is arranged between the two groups of support blocks 86, and the top of the pressing plate 88 is in transmission connection with the electric push rod 87. The support plate 89 is fixed to the rear end of the support block 86. The distance measuring sensor 810 is installed at the bottom of the support plate 89. There are two groups of contact sensors 811, both of which are installed at the bottom of the pressing plate 88. A rubber pad is arranged at the bottom of the pressing plate 88. Through this setting, the pressing plate 88 can protect the material when pressing down.

[0026] The working principle is as follows:

[0027] First, before use, bring the material to be leveled to the side of the leveling machine and wait for leveling;

[0028] Second, during use, place the material on the movable block 85, start the electric push rod 87, the electric push rod 87 pushes the pressing plate 88 to move downward, so that the pressing plate 88 presses the material. When the contact sensor 811 contacts the material, calculate the thickness of the material through the distance measuring sensor 812, and then transmit the thickness to the controller 3. Then, a command to adjust the position of the rolling roller group 71 is sent out by the controller 3;

[0029] Third, start the first motor 78, the first motor 78 drives the round rod 79 to rotate. When the round rod 79 rotates, it drives the fixed sleeve 74 to rotate through the pulley group 710. When the fixed sleeve 74 rotates, it drives the first screw 73 to move. When the first screw 73 moves, it drives the fixed block 72 to move. When the fixed block 72 moves, it drives the rolling roller group 71 to move, so as to adjust the height of the rolling roller group 71 to facilitate leveling the material;

[0030] Fourth, after the adjustment is completed, start the second motor 83. The second motor 83 drives the second screw rod 84 to rotate. When the second screw rod 84 rotates, it drives the movable block 85 to move. When the movable block 85 moves, it drives the material to move through the cooperation of the pressing plate 88, and sends the material into the entrance and exit 2 to reach the driving roller group 4. The driving roller group 4 rotates through the driving device 5, and levels the material through the cooperation with the rolling roller group 71. After leveling, it is sent out from the entrance and exit 2 to the receiving plate 6, and the leveling is completed. The second motor 83 drives the second screw rod 84 to rotate, controls the movable block 85 to move back to its original position, and waits for the next use.

[0031] The control mode of the present invention is controlled by manually starting and closing the switch. The wiring diagram of the power element and the power supply are common knowledge in the art, and the present invention is mainly used to protect mechanical devices, so the control mode and wiring layout of the present invention will not be explained in detail.

[0032] The control mode of the present invention is automatically controlled by a controller. The control circuit of the controller can be realized by simple programming by those skilled in the art, and the power supply is also common knowledge in the art. The present invention is mainly used to protect mechanical devices, so the control mode and circuit connection of the present invention will not be explained in detail.

[0033] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A fully automatic leveling device, comprising a housing (1), an inlet and outlet (2), a controller (3), an active roller group (4), a driving device (5) and a receiving plate (6), wherein the inlet and outlet (2) is provided with two groups, and is respectively opened at the left end and the right end of the housing (1), the controller (3) is installed at the front end of the housing (1), the active roller group (4) is installed at the internal front end and the internal rear end of the housing (1), and the rear end of the active roller group (4) is transmission-connected with the driving device (5), the driving device (5) is installed at the rear end of the housing (1), and the receiving plate (6) is fixed to the right end of the housing (1); Features: The invention also comprises an adjusting device (7) and a conveying device (8), wherein the adjusting device (7) is arranged inside the shell (1), and the conveying device (8) is arranged at the left end of the shell (1). The adjusting device (7) comprises a rolling roller group (71), a fixing block (72), a screw rod (73), a fixing sleeve (74), a limiting rod (75), a limiting groove (76), a support frame (77), a motor (78), a round rod (79) and a pulley group (710). The rolling roller group (71) is arranged inside the shell (1), the fixing block (72) is arranged at the front end and the rear end of the rolling roller group (71), the screw rod (73) is arranged at the top end of the fixing block (72) and extends upward to the top end of the shell (1), and the fixing sleeve (74) is arranged at the screw rod (73). The outer side of the housing (1) is provided with a fixing sleeve (74), and the fixing sleeve (74) is arranged at the top end of the housing (1). The limiting rod (75) is provided with two groups, and both are fixed to the bottom end of the fixing sleeve (74). The outer side of the limiting rod (75) is arranged inside the limiting groove (76), and the limiting groove (76) is opened at the top end of the housing (1). The support frame (77) is fixed to the top end of the housing (1). The motor (78) is installed at the top end of the support frame (77). The round rod (79) is arranged at the inner bottom end of the support frame (77) and the top end of the housing (1), and the top end of the round rod (79) is connected to the output shaft of the motor (78) through a coupling. The left end of the pulley group (710) is arranged on the outer side of the round rod (79), and the right end of the pulley group (710) is arranged on the outer side of the fixing sleeve (74).

2. The fully automatic leveling equipment according to claim 1, characterized in that: The conveying device (8) comprises a fixed plate (81), a movable groove (82), a second motor (83), a second screw (84), a movable block (85), a support block (86), an electric push rod (87), a pressure plate (88), a support plate (89), a distance sensor (810) and a contact sensor (811), wherein the fixed plate (81) is fixed to the left end of the housing (1), the movable groove (82) is opened at the top end of the fixed plate (81), the second motor (83) is installed at the left end of the fixed plate (81), the second screw (84) is arranged at the inner left end and the inner right end of the movable groove (82), and the left end of the second screw (84) is driven by the output shaft of the second motor (83) through a coupling. The movable block (85) is arranged on the outer side of the second screw rod (84) and extends upward to the top end of the fixed plate (81). The support block (86) is provided with two groups and is respectively fixed to the front side and the rear side of the top end of the movable block (85). The electric push rod (87) is installed at the top end of the support block (86). The pressure plate (88) is arranged between the two groups of support blocks (86), and the top end of the pressure plate (88) is transmission-connected with the electric push rod (87). The support plate (89) is fixed to the rear end of the support block (86). The distance measuring sensor (810) is installed at the bottom end of the support plate (89). The contact sensor (811) is provided with two groups and is both installed at the bottom end of the pressure plate (88).

3. The fully automatic leveling equipment according to claim 1, characterized in that: The rolling roller group (71) and the active roller group (4) are both composed of six groups of leveling rollers.

4. The fully automatic leveling equipment according to claim 1, characterized in that: The bottom end of the fixing block (72) is provided with a groove.

5. The fully automatic leveling equipment according to claim 1, characterized in that: The interior of the fixing sleeve (74) is threaded and is rotationally connected to the screw rod (73).

6. The fully automatic leveling equipment according to claim 1, characterized in that: The limiting rod (75) is arranged in an "L" shape and fits closely with the inner wall of the limiting groove (76).

7. The fully automatic leveling equipment according to claim 2, characterized in that: A rubber pad is provided at the bottom end of the pressing plate (88).

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