Flat-rolling machine for knitting needle
By designing a knitting needle leveling machine including a placement rack, push cylinder and a flattening mechanism, the existing knitting needle leveling machine has solved the problems of low efficiency and safety hazards, and the automated conveying of knitting needles has been realized.
Patent Information
- Application Number
- CN202421947184.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-13
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2034-08-13
AI Technical Summary
Existing knitting needle leveling machines require manual placement of knitting needles, which are inefficient and have safety risks.
A flat rolling machine for knitting needles is designed, including a placing rack, pushing cylinder and flat rolling mechanism, and pushing the knitting needles into the flat rolling mechanism through the push cylinder to realize automatic transportation.
It improves the efficiency of knitting needle conveying, reduces manual operation, and reduces safety hazards.
Smart Images

Figure CN222902218U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the technical field of knitting needle processing, and particularly relates to a rolling and flattening machine for knitting needles. Background Art
[0002] A knitting needle is a main loop-forming part on a knitting machine, which is made of steel wire or steel strip through mechanical processing and is used to knit yarn into loops and connect the loops in series to form a knitted fabric.
[0003] Related technologies can refer to the Chinese patent with the publication number CN217070241U, which discloses a rolling and flattening machine for knitting needles with small arc adaptation. It includes a support frame. At the upper end of the support frame, there is a first connecting block. At the upper end of the first connecting block, there is a first groove. At both ends of the first connecting block, there are a number of first connecting holes, and the first connecting holes are communicated with the first groove. At the upper end of the first connecting block, there is a second connecting block. At the lower end of the second connecting block, there is a second groove. At both ends of the second connecting block, there are a number of second connecting holes, and the second connecting holes are communicated with the second groove. The first connecting block is detachably connected with a first roller for flattening a metal coil, and the second connecting block is detachably connected with a second roller for flattening a metal coil.
[0004] In view of the above related technologies, it is necessary to place the knitting needles into the first roller and the second roller in sequence. By manual placement, not only is the efficiency slow, but it is also easy to cause harm to workers during the placement process, and there is a risk of danger. Content of the Utility Model
[0005] In order to facilitate the transportation of knitting needles, this application provides a rolling and flattening machine for knitting needles.
[0006] This application provides a rolling and flattening machine for knitting needles, adopting the following technical solutions:
[0007] A rolling and flattening machine for knitting needles includes a machine body. On the machine body, there is a rolling and flattening mechanism for flattening knitting needles. On the machine body, there is a placement rack near the input end of the rolling and flattening mechanism. The placement rack is arranged vertically. At the top of the placement rack, there is a placement opening. At the bottom of the placement rack, near the input end of the rolling and flattening mechanism, there is a discharge opening arranged vertically. On the machine body, there is a pushing cylinder arranged horizontally. At the end of the piston rod of the pushing cylinder, there is a pushing block. The height of the pushing block is the same as that of the placement opening. On the placement rack, there is a pushing opening for the pushing block to pass through.
[0008] By adopting the above technical solutions, the knitting needles are sequentially placed into the placement rack from the placement opening. The pushing cylinder is started, and the pushing block moves to push the lowermost knitting needle in the placement rack out from the discharge opening and push it into the rolling and flattening mechanism. With the reciprocating movement of the piston rod of the pushing cylinder, the pushing block sequentially pushes the knitting needles into the rolling and flattening mechanism, facilitating the transportation of the knitting needles.
[0009] Optionally, an adjustment opening with a width smaller than the width of the knitting needle is formed in the placing rack along the vertical direction at one end close to the input end of the flattening mechanism.
[0010] By adopting the above technical solution, it is convenient for workers to adjust the knitting needles that are offset during the falling process in the placing rack through the adjustment opening.
[0011] Optionally, the flattening mechanism includes a fixed frame, two upper connecting frames and two lower connecting frames. The fixed frame is installed on the machine body. The two lower connecting frames are installed on the fixed frame and are parallel to each other. The two upper connecting frames and the two lower connecting frames correspond one by one. A plurality of upper rollers are arranged between the two upper connecting frames, and a plurality of lower rollers are arranged between the two lower connecting frames. The upper rollers and the lower rollers are arranged in a staggered manner.
[0012] By adopting the above technical solution, when the knitting needle passes through the flattening mechanism, the upper rollers and the lower rollers rotate simultaneously, and the knitting needle is flattened during the movement of the knitting needle.
[0013] Optionally, connecting gears are coaxially and fixedly connected to the same-side ends of a plurality of the upper rollers and the lower rollers, and intermediate gears are meshed and connected between adjacent connecting gears.
[0014] By adopting the above technical solution, through the meshing connecting gears and the intermediate gears, the upper rollers are connected to each other, and rotating one upper roller can drive all the upper rollers to rotate synchronously. Similarly, the lower rollers are connected to each other, and rotating one lower roller can drive all the lower rollers to rotate synchronously.
[0015] Optionally, a lifting screw rod is rotatably connected to the fixed frame along the vertical direction. One of the upper connecting frames is threadedly connected to the lifting screw rod. A guide rod is arranged along the vertical direction on one side of the fixed frame away from the lifting screw rod. The guide rod passes through the other upper connecting frame and is movably connected to the upper connecting frame.
[0016] By adopting the above technical solution, by rotating the lifting screw rod, the lifting seat drives the two upper connecting frames to move, so as to adjust the position between the upper connecting frame and the lower connecting frame.
[0017] Optionally, the machine body is provided with a receiving mechanism at the output end of the flattening mechanism. The receiving mechanism includes a receiving rack and two receiving screw rods. The two receiving screw rods are rotatably connected to the receiving rack, and the two receiving screw rods are parallel to each other.
[0018] By adopting the above technical solution, the knitting needles flattened by the flattening mechanism fall on the two receiving screw rods, and the receiving screw rods rotate to convey the knitting needles, so that the knitting needles are placed in sequence.
[0019] Optionally, a baffle is inclinedly arranged on one side of the receiving rack away from the machine body.
[0020] By adopting the above technical solution, the knitting needles are limited by the baffle to prevent the support from falling outside the storage rack.
[0021] Optionally, connecting sprockets are coaxially and fixedly connected to the same end of the two storage screws, and the two connecting sprockets are connected by a connecting chain.
[0022] By adopting the above technical solution, one of the storage screws is rotated, and the other storage screw is driven to rotate synchronously through the connecting sprockets and the connecting chain.
[0023] In summary, the present application includes at least one of the following beneficial technical effects:
[0024] The knitting needles are sequentially placed in the placement rack from the placement opening, the pushing cylinder is started, the pushing block moves, and the bottommost knitting needle in the placement rack is pushed out from the discharge opening and pushed into the flattening mechanism. As the piston rod of the pushing cylinder reciprocates, the pushing block sequentially pushes the knitting needles into the flattening mechanism, facilitating the transportation of the knitting needles. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 is an overall structural schematic diagram of a flattening machine for knitting needles.
[0026] Figure 2 is a schematic diagram showing the connection relationship between the placement rack and the pushing block in the present application.
[0027] Figure 3 is a schematic diagram showing the structure of the storage mechanism in the present application.
[0028] Description of the reference numerals: 1, body; 2, flattening mechanism; 21, fixed frame; 22, upper connecting frame; 221, upper roller; 222, first motor; 23, lower connecting frame; 231, lower roller; 232, second motor; 24, connecting gear; 25, intermediate gear; 26, lifting screw; 27, guide rod; 3, placement rack; 31, placement opening; 32, discharge opening; 33, adjustment opening; 34, pushing opening; 4, pushing cylinder; 41, pushing block; 5, storage mechanism; 51, storage rack; 52, storage screw; 53, baffle; 54, link sprocket; 55, connecting chain; 56, driving motor. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0029] The following further describes the present application in detail with reference to all the drawings.
[0030] The embodiment of the present application discloses a flattening machine for knitting needles.
[0031] Refer to Figure 1 , Figure 2 and Figure 3, A rolling and flattening machine for knitting needles, comprising a machine body 1, a rolling and flattening mechanism 2 for flattening knitting needles is arranged on the machine body 1, a placing rack 3 is arranged on the machine body 1 near the input end of the rolling and flattening mechanism 2, the placing rack 3 is arranged vertically, a placing opening 31 is formed at the top of the placing rack 3, and a discharge opening 32 is formed at the bottom of the placing rack 3 near the input end of the rolling and flattening mechanism 2 in the vertical direction. A pushing cylinder 4 is arranged on the machine body 1 horizontally, a pushing block 41 is arranged at the end of the piston rod of the pushing cylinder 4, the height of the pushing block 41 is the same as that of the placing opening 31, and a pushing opening 34 for the pushing block 41 to pass through is formed on the placing rack 3. The knitting needles are sequentially placed in the placing rack 3 from the placing opening 31, the pushing cylinder 4 is started, the pushing block 41 moves, and the bottommost knitting needle in the placing rack 3 is pushed out from the discharge opening 32 and pushed into the rolling and flattening mechanism 2. As the piston rod of the pushing cylinder 4 reciprocates, the pushing block 41 sequentially pushes the knitting needles into the rolling and flattening mechanism 2, facilitating the transportation of the knitting needles.
[0032] Refer to Figure 2 , An adjustment opening 33 with a width smaller than the width of the knitting needle is formed at the input end of the placing rack 3 near the rolling and flattening mechanism 2 in the vertical direction. Through the adjustment opening 33, it is convenient for workers to adjust the knitting needles that are offset during the falling process in the placing rack 3.
[0033] Refer to Figure 1 and Figure 3 , The rolling and flattening mechanism 2 includes a fixed frame 21, two upper connecting frames 22 and two lower connecting frames 23. The fixed frame 21 is installed on the machine body 1, the two lower connecting frames 23 are installed on the fixed frame 21 and are parallel to each other. The two upper connecting frames 22 and the two lower connecting frames 23 correspond one by one. A number of upper rollers 221 are arranged between the two upper connecting frames 22, a number of lower rollers 231 are arranged between the two lower connecting frames 23, the upper rollers 221 and the lower rollers 231 are arranged in a staggered manner, and a connecting gear 24 is coaxially and fixedly connected to the same-side end of a number of upper rollers 221 and lower rollers 231. An intermediate gear 25 is meshed and connected between adjacent connecting gears 24. A first motor 222 is installed on the upper connecting frame 22, and the output shaft of the first motor 222 is coaxially and fixedly connected to one of the upper rollers 221. A second motor 232 is installed on the lower connecting frame 23, and the second motor 232 is coaxially and fixedly connected to one of the lower rollers 231. Start the first motor 222 and the second motor 232. Through the meshing connecting gears 24 and the intermediate gears 25, the upper rollers 221 are connected to each other, and rotating one of the upper rollers 221 can drive all the upper rollers 221 to rotate synchronously. Similarly, the lower rollers 231 are connected to each other, and rotating one of the lower rollers 231 can drive all the lower rollers 231 to rotate synchronously. When the knitting needle passes through the rolling and flattening mechanism 2, the upper rollers 221 and the lower rollers 231 rotate simultaneously, and the knitting needle is flattened during the movement of the knitting needle.
[0034] Refer to Figure 3, a lifting screw rod 26 is rotatably connected to the fixing frame 21 in the vertical direction. One of the lifting screw rods 26 is threadedly connected to the upper connecting frame 22. By rotating the lifting screw rod 26, the lifting seat drives the two upper connecting frames 22 to move, thereby adjusting the position between the upper connecting frame 22 and the lower connecting frame 23. A guide rod 27 is arranged on one side of the fixing frame 21 away from the lifting screw rod 26 in the vertical direction. The guide rod 27 passes through the other upper connecting frame 22 and is movably connected to the upper connecting frame 22. The guide rod 27 provides limit guidance for the movement of the upper connecting frame 22, improving the stability of the movement of the upper connecting frame 22.
[0035] Referring to Figure 3 , the machine body 1 is provided with a receiving mechanism 5 at the output end of the rolling and flattening mechanism 2. The receiving mechanism 5 includes a receiving frame 51 and two receiving screw rods 52. The two receiving screw rods 52 are rotatably connected to the receiving frame 51. The two receiving screw rods 52 are parallel to each other. The same ends of the two receiving screw rods 52 are coaxially and fixedly connected with connecting sprockets. The two connecting sprockets are connected by a connecting chain 55. A driving motor 56 is installed on the receiving frame 51. The driving motor 56 is coaxially and fixedly connected with one of the receiving screw rods 52. When the driving motor 56 is started, one of the receiving screw rods 52 is rotated, and the other receiving screw rod 52 is driven to rotate synchronously through the connecting sprocket and the connecting chain 55. The knitting needles flattened by the rolling and flattening mechanism 2 fall on the two receiving screw rods 52. The receiving screw rods 52 rotate to convey the knitting needles, so that the knitting needles are placed in sequence.
[0036] Referring to Figure 3 , a baffle 53 is inclined on one side of the receiving frame 51 away from the machine body 1. The baffle 53 limits the knitting needles to prevent them from falling outside the receiving frame 51.
[0037] The implementation principle of a rolling and flattening machine for knitting needles in an embodiment of the present application is as follows: The knitting needles are sequentially placed in the placing frame 3 from the placing port 31. The pushing cylinder 4 is started, and the pushing block 41 moves to push out the lowermost knitting needle in the placing frame 3 from the discharging port 32 and push it into the rolling and flattening mechanism 2. As the piston rod of the pushing cylinder 4 reciprocates, the pushing block 41 sequentially pushes the knitting needles into the rolling and flattening mechanism 2, facilitating the conveying of the knitting needles.
[0038] The above are all the preferred embodiments of the present application. The protection scope of the present application is not limited by this. Therefore, all equivalent changes made according to the structure, shape, and principle of the present application should be covered within the protection scope of the present application.
Claims
1. A needle flattening machine, comprising a machine body (1), characterized in that: The machine body (1) is provided with a rolling mechanism (2) for flattening knitting needles, the machine body (1) is provided with a placement rack (3) near the input end of the rolling mechanism (2), the placement rack (3) is arranged in a vertical direction, the top of the placement rack (3) is provided with a placement opening (31), the bottom of the placement rack (3) is provided with a discharge opening (32) in a vertical direction near the input end of the rolling mechanism (2), the machine body (1) is provided with a push cylinder (4) in a horizontal direction, the piston rod end of the push cylinder (4) is provided with a push block (41), the height of the push block (41) is consistent with the placement opening (31), and the placement rack (3) is provided with a push opening (34) for the push block (41) to pass through.
2. A knitting needle flattening machine according to claim 1, characterized in that: The placement rack (3) is provided with an adjustment opening (33) in the vertical direction at one end close to the input of the rolling mechanism (2), the width of the adjustment opening being smaller than the width of the knitting needle.
3. A knitting needle flattening machine according to claim 1, characterized in that: The rolling mechanism (2) comprises a fixed frame (21), two upper connecting frames (22) and two lower connecting frames (23); the fixed frame (21) is mounted on the machine body (1); the two lower connecting frames (23) are mounted on the fixed frame (21) and are parallel to each other; the two upper connecting frames (22) and the two lower connecting frames (23) correspond to each other one by one; a plurality of upper rollers (221) are arranged between the two upper connecting frames (22); a plurality of lower rollers (231) are arranged between the two lower connecting frames (23); and the upper rollers (221) and the lower rollers (231) are arranged in an alternating manner.
4. A knitting needle flattening machine according to claim 3, characterized in that: A plurality of upper rollers (221) and lower rollers (231) are coaxially fixedly connected to a connecting gear (24) at one end on the same side, and an intermediate gear (25) is meshedly connected between adjacent connecting gears (24).
5. A knitting needle flattening machine according to claim 3, characterized in that: A lifting screw (26) is rotatably connected to the fixed frame (21) in the vertical direction, and the lifting screw (26) is threadedly connected to one of the upper connecting frames (22). A guide rod (27) is arranged in the vertical direction on the side of the fixed frame (21) away from the lifting screw (26), and the guide rod (27) passes through the other upper connecting frame (22) and is movably connected to the upper connecting frame (22).
6. A knitting needle flattening machine according to claim 1, characterized in that: The machine body (1) is provided with a storage mechanism (5) located at the output end of the rolling mechanism (2), and the storage mechanism (5) comprises a storage rack (51) and two storage screws (52), the two storage screws (52) are rotatably connected to the storage rack (51), and the two storage screws (52) are parallel to each other.
7. A knitting needle flattening machine according to claim 6, characterized in that: A baffle (53) is obliquely arranged on the side of the storage rack (51) away from the machine body (1).
8. A knitting needle flattening machine according to claim 6, characterized in that: The same end of the two receiving screw rods (52) is coaxially fixedly connected with a connecting sprocket, and the two connecting sprockets are connected by a connecting chain (55).
Citation Information
Patent Citations
Small-radian knitting needle roll-leveling machine adaptive to roll-leveling
CN217070241U