Anti-fracture pipe bending machine for bathroom production

By introducing a combined structure of electromagnetic heating assembly and extrusion wheel fixing plate into the pipe bending machine, the problem of easily causing cracks or breaks during bending process is solved, and the effect of improving the production quality of bathroom pipe fittings is achieved.

CN222902258UActive Publication Date: 2025-05-27HUBEI KINGSLEY SANITARY WARE TECH CO LTD
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Patent Information

Application Number
CN202421917438.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-09
Publication Date
2025-05-27
Estimated Expiration
2034-08-09

AI Technical Summary

Technical Problem

Existing pipe bending machines can easily cause cracks or breaks when bending pipe fittings, thereby reducing the production quality of bathroom pipe fittings.

Method used

A pipe bending machine for sanitary ware production is designed to heat the pipe fittings by installing electromagnetic heating components in the pipe bending machine, and bending is used to use the combined structure of the extrusion wheel and the fixed disk to reduce the risk of cracks and breakage.

Benefits of technology

Through heating and uniform stress design, the strength of pipe fittings during bending is improved, cracks and breakages are reduced, and the production quality of bathroom pipe fittings is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an anti-fracture pipe bender for bathroom production, which comprises a shell, a fixed disc is fixed at the top of the shell, a rotating shaft is connected to the outer wall of the top of the shell through a bearing, a cross arm is fixed at the top end of the rotating shaft, a sliding seat is slidably connected to one side of the cross arm, and an extrusion wheel is connected to the bottom of the sliding seat through a bearing. A pipe fitting body is arranged between the extrusion wheel and the fixing disc, arc grooves are formed in the outer walls of the extrusion wheel and the fixing disc, a supporting seat is fixed to the outer wall of the top of the shell, an electromagnetic heating assembly is fixed to the outer wall of one side of the supporting seat, and the pipe fitting body is inserted into the electromagnetic heating assembly. According to the utility model, the pipe fitting body is heated through the electromagnetic heating assembly, and then the extrusion wheel rotates around the fixed disc, so that the pipe fitting body is not easy to crack or break when being bent, and the production quality of the bathroom pipe fitting is further improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of sanitary ware production, and particularly relates to a pipe bender for sanitary ware production which can prevent breakage. Background Technique

[0002] A pipe bender is a device for bending pipe fittings. Sanitary ware pipe fittings in daily life also need to be bent by a pipe bender to form the required bent shape.

[0003] Chinese Patent Application No. CN202122830315.7, a pipe bender for frame production, includes a frame. A pipe bending mechanism is detachably connected to the frame. The pipe bending mechanism includes a fixed seat. Two symmetrically arranged pressure rollers are rotatably connected to the fixed seat. The two pressure rollers are horizontally arranged. Grooves are provided on the pressure rollers. A liftable pressure block is provided on the frame above the pressure rollers. The pressure block is in the middle of the two pressure rollers. An arc-shaped groove is opened at the lower end of the pressure block.

[0004] At present, when the existing pipe bender bends pipe fittings, most of them directly apply force to bend the pipe fittings. However, when bending directly, it is easy to cause cracks or breaks in the bent pipe, which will reduce the production quality of sanitary ware pipe fittings. Therefore, it is urgent to design a pipe bender for sanitary ware production which can prevent breakage to solve the above problems. Content of the Utility Model

[0005] The purpose of the utility model is to provide a pipe bender for sanitary ware production which can prevent breakage to solve the above deficiencies in the prior art.

[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0007] A pipe bender for sanitary ware production which can prevent breakage includes a housing. A fixed disk is fixed on the top of the housing. A rotating shaft is connected to the outer wall of the top of the housing through a bearing. A cross arm is fixed at the top end of the rotating shaft. A sliding seat is slidably connected to one side of the cross arm. An extrusion wheel is connected to the bottom of the sliding seat through a bearing. A pipe fitting body is arranged between the extrusion wheel and the fixed disk. Arc-shaped grooves are arranged on the outer walls of both the extrusion wheel and the fixed disk. A support seat is fixed on the outer wall of the top of the housing. An electromagnetic heating component is fixed on one side outer wall of the support seat. The pipe fitting body is inserted into the inside of the electromagnetic heating component.

[0008] Further, an electric telescopic rod is hinged to one side outer wall of the cross arm. The output end of the electric telescopic rod is hinged to the sliding seat.

[0009] Further, two guide wheels are rotatably connected to the outer wall of the top of the housing. The pipe fitting body is located between the two guide wheels.

[0010] Further, a side stopper is fixed to the outer wall of the top of the housing. The side stopper is located on the side of the pipe fitting body away from the fixed disk, and the electromagnetic heating assembly is located between the guide wheel and the side stopper.

[0011] Further, the bottom end of the rotating shaft extends into the interior of the housing and is fixed with a worm gear. A worm is connected to the interior of the housing through a bearing. The worm meshes with the worm gear. A motor is fixed to the outer wall of one side of the housing, and the output shaft of the motor is connected to the worm through a key.

[0012] Further, a sliding groove is provided on the outer wall of the top of the cross arm. A slider is slidably connected to the interior of the sliding groove, and the slider is fixed to the sliding seat.

[0013] Further, a nut is fixed to the outer wall of one side of the sliding seat. A locking screw is connected to the interior of the nut through a thread, and one end of the locking screw is inserted with a force-applying rod.

[0014] In the above technical solution, for a pipe bender for bathroom production provided by the present utility model, the beneficial effects are as follows: The electromagnetic heating assembly is provided to heat the pipe fitting body, and then the extrusion wheel rotates around the fixed disk, so that the pipe fitting body is not prone to crack or break during bending, thereby improving the production quality of bathroom pipe fittings; The electric telescopic rod is provided to drive the sliding seat to move, so that the distance between the extrusion wheel and the fixed disk can be finely adjusted, and then the sliding seat is fixed by the locking screw, so that the pipe bender can bend bathroom pipe fittings of various sizes; The motor is provided to drive the worm to rotate, so that the worm drives the worm gear and the rotating shaft to rotate, thereby increasing the torque obtained when the cross arm moves, improving the bending performance of the pipe bender, and slowing down the movement speed of the cross arm to prevent the pipe fitting body from breaking due to too fast movement of the cross arm. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings required in the embodiments. Obviously, the drawings described below are only some embodiments recorded in the present utility model. For those of ordinary skill in the art, other drawings can also be obtained based on these drawings.

[0016] Figure 1 It is a schematic diagram of the internal structure of the housing provided by an embodiment of a pipe bender for bathroom production of the present utility model.

[0017] Figure 2 It is a schematic top view structure diagram provided by an embodiment of a pipe bender for bathroom production of the present utility model.

[0018] Figure 3Schematic enlarged structure view of part A provided for an embodiment of a pipe bender for bathroom production with anti - fracture function according to the present utility model.

[0019] Explanation of reference numerals:

[0020] 1 housing, 2 support base, 3 electromagnetic heating component, 4 pipe fitting body, 5 fixed disk, 6 rotating shaft, 7 cross arm, 8 sliding seat, 9 extrusion wheel, 10 worm gear, 11 worm, 12 motor, 13 guiding wheel, 14 side stop block, 15 electric telescopic rod, 16 nut, 17 locking screw, 18 force - adding rod, 19 sliding groove, 20 slider, 21 arc groove. Detailed implementation manners

[0021] In order to enable those skilled in the art to better understand the technical solutions of the present utility model, the present utility model will be further introduced in detail below in conjunction with the accompanying drawings.

[0022] As Figures 1-3 shown, a pipe bender for bathroom production with anti - fracture function provided by an embodiment of the present utility model includes a housing 1. A fixed disk 5 is fixed on the top of the housing 1. The outer wall of the top of the housing 1 is connected with a rotating shaft 6 through a bearing. The top end of the rotating shaft 6 is fixed with a cross arm 7. A sliding seat 8 is slidably connected to one side of the cross arm 7. The bottom of the sliding seat 8 is connected with an extrusion wheel 9 through a bearing. A pipe fitting body 4 is arranged between the extrusion wheel 9 and the fixed disk 5. Arc grooves 21 are arranged on the outer walls of both the extrusion wheel 9 and the fixed disk 5. A support base 2 is fixed on the outer wall of the top of the housing 1. An electromagnetic heating component 3 is fixed on one side outer wall of the support base 2. The pipe fitting body 4 is inserted into the inside of the electromagnetic heating component 3.

[0023] Specifically, in this embodiment, it includes a housing 1. A fixed disk 5 is fixed on the top of the housing 1. The outer wall of the top of the housing 1 is connected with a rotating shaft 6 through a bearing. The rotating shaft 6 is located at the center of the fixed disk 5. The top end of the rotating shaft 6 is fixed with a cross arm 7. A sliding seat 8 is slidably connected to one side of the cross arm 7. The bottom of the sliding seat 8 is connected with an extrusion wheel 9 through a bearing. A pipe fitting body 4 is arranged between the extrusion wheel 9 and the fixed disk 5. When the cross arm 7 rotates, the pipe fitting body 4 is bent by the extrusion wheel 9. Arc grooves 21 are arranged on the outer walls of both the extrusion wheel 9 and the fixed disk 5. The arc grooves 21 enable the pipe fitting body 4 to be more evenly stressed during bending, and can prevent the pipe fitting body 4 from being squeezed during bending. A support base 2 is fixed on the outer wall of the top of the housing 1. An electromagnetic heating component 3 is fixed on one side outer wall of the support base 2. The support base 2 is fixed to the housing 1 by bolts, so that it is convenient to replace the electromagnetic heating component 3 when it is damaged. The pipe fitting body 4 is inserted into the inside of the electromagnetic heating component 3. When the electromagnetic heating component 3 is connected to high - frequency alternating current, it can heat the pipe fitting body 4.

[0024] A pipe bender for bathroom production that prevents breakage. The electromagnetic heating component 3 is provided to heat the pipe body 4, and then the pressing wheel 9 rotates around the fixed disk 5, so that the pipe body 4 is not likely to generate cracks or break during bending, thereby improving the production quality of bathroom pipes.

[0025] In another embodiment provided by the present utility model, an electric telescopic rod 15 is hinged to the outer wall of one side of the cross arm 7, and the output end of the electric telescopic rod 15 is hinged to the sliding seat 8. The electric telescopic rod 15 is used to drive the sliding seat 8 to move. A sliding groove 19 is provided on the outer wall of the top of the cross arm 7, and a slider 20 is slidably connected inside the sliding groove 19. The slider 20 is fixed to the sliding seat 8. By sliding the slider 20 inside the sliding groove 19, the movement of the sliding seat 8 is made more stable. A nut 16 is fixed to the outer wall of one side of the sliding seat 8, and a locking screw 17 is threadedly connected inside the nut 16. One end of the locking screw 17 abuts against the cross arm 7, and a force-applying rod 18 is inserted into one end of the locking screw 17. The force-applying rod 18 is convenient for rotating the locking screw 17. By setting the electric telescopic rod 15 to drive the sliding seat 8 to move, the distance between the pressing wheel 9 and the fixed disk 5 can be finely adjusted, and then the sliding seat 8 is fixed by the locking screw 17, so that the pipe bender can bend bathroom pipes of various sizes.

[0026] In another embodiment provided by the present utility model, two guiding wheels 13 are rotatably connected to the outer wall of the top of the housing 1. The pipe body 4 is located between the two guiding wheels 13. The two guiding wheels 13 make the feeding of the pipe body 4 more stable during bending; a side baffle 14 is fixed to the outer wall of the top of the housing 1. The side baffle 14 is located on the side of the pipe body 4 away from the fixed disk 5. The electromagnetic heating component 3 is located between the guiding wheel 13 and the side baffle 14. The contact part of the side baffle 14 and the pipe body 4 is an arc surface, so that the side baffle 14 can play a role in blocking the pipe body 4 during bending; the bottom end of the rotating shaft 6 extends into the interior of the housing 1 and is fixed with a worm gear 10. A worm 11 is connected to the interior of the housing 1 through a bearing. The worm 11 meshes with the worm gear 10. By using the meshing transmission of the worm 11 and the worm gear 10, the torque obtained by the rotating shaft 6 is increased and the rotation speed is reduced. A motor 12 is fixed to the outer wall of one side of the housing 1. The output shaft of the motor 12 is key-connected to the worm 11. By setting the motor 12 to drive the worm 11 to rotate, the worm 11 drives the worm gear 10 and the rotating shaft 6 to rotate, so that the torque obtained when the cross arm 7 moves is increased, the bending performance of the pipe bender is improved, and the moving speed of the cross arm 7 is slowed down to prevent the pipe body 4 from breaking due to the too fast movement of the cross arm 7.

[0027] Working principle: When it is necessary to bend the pipe fitting body 4, first heat the part of the pipe fitting body 4 that needs to be bent through the electromagnetic heating component 3, then move the pipe fitting body 4 so that the bent part is located between the extrusion wheel 9 and the fixed disk 5, and then drive the worm 11 to rotate through the motor 12, so that the worm 11 drives the worm wheel 10 and the rotating shaft 6 to rotate, and further makes the rotating shaft 6 drive the cross arm 7 to move, so that the cross arm 7 drives the extrusion wheel 9 to move around the fixed disk 5, and further makes the extrusion wheel 9 bend the pipe fitting body 4.

[0028] Only some exemplary embodiments of the present invention are described by way of illustration above. Without doubt, for those of ordinary skill in the art, the described embodiments can be modified in various different ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the protection scope of the claims of the present invention.

Claims

1. A fracture-resistant pipe bending machine for bathroom production, characterized in that: The invention comprises a shell (1), a fixed plate (5) is fixed on the top of the shell (1), a rotating shaft (6) is connected to the top outer wall of the shell (1) via a bearing, a cross arm (7) is fixed to the top of the rotating shaft (6), a sliding seat (8) is slidably connected to one side of the cross arm (7), an extrusion wheel (9) is connected to the bottom of the sliding seat (8) via a bearing, a pipe body (4) is arranged between the extrusion wheel (9) and the fixed plate (5), the outer walls of the extrusion wheel (9) and the fixed plate (5) are both provided with arc grooves (21), a support seat (2) is fixed to the top outer wall of the shell (1), an electromagnetic heating assembly (3) is fixed to one side outer wall of the support seat (2), and the pipe body (4) is plugged into the interior of the electromagnetic heating assembly (3).

2. The anti-fracture pipe bending machine for bathroom production according to claim 1, characterized in that: An electric telescopic rod (15) is hingedly connected to an outer wall of one side of the cross arm (7), and an output end of the electric telescopic rod (15) is hingedly connected to a slide seat (8).

3. The anti-fracture pipe bending machine for bathroom production according to claim 1, characterized in that: The top outer wall of the shell (1) is rotatably connected to two guide wheels (13), and the pipe body (4) is located between the two guide wheels (13).

4. The anti-fracture pipe bending machine for bathroom production according to claim 3, characterized in that: A side stopper (14) is fixed to the top outer wall of the shell (1), and the side stopper (14) is located on a side of the pipe body (4) away from the fixed plate (5), and the electromagnetic heating component (3) is located between the guide wheel (13) and the side stopper (14).

5. The anti-fracture pipe bending machine for bathroom production according to claim 1, characterized in that: The bottom end of the rotating shaft (6) extends to the inside of the housing (1) and is fixed with a worm gear (10). The inside of the housing (1) is connected with a worm (11) via a bearing. The worm gear (11) is meshed with the worm gear (10). A motor (12) is fixed to an outer wall of one side of the housing (1). The output shaft of the motor (12) is connected to the worm gear (11) via a key.

6. The anti-fracture pipe bending machine for bathroom production according to claim 1, characterized in that: The top outer wall of the cross arm (7) is provided with a slide groove (19), the interior of the slide groove (19) is slidably connected with a slider (20), and the slider (20) is fixed to the slide seat (8).

7. The anti-fracture pipe bending machine for bathroom production according to claim 1, characterized in that: A nut (16) is fixed to an outer wall of one side of the slide seat (8), a locking screw (17) is threadedly connected to the interior of the nut (16), and a force rod (18) is inserted into one end of the locking screw.

Citation Information

Patent Citations

  • Pipe bending machine for frame production

    CN216857863U