Cutting device for steel rail machining
By designing a rail cutting device including components such as U-shaped machining plate, rectangular moving plate, T-shaped moving block, etc., the problems of low manual cutting efficiency and unstable fixing in the prior art are solved, and efficient and precise automatic cutting and fixing are achieved.
Patent Information
- Application Number
- CN202421500676.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-27
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2034-06-27
AI Technical Summary
The existing rail cutting process relies on manual operations, resulting in low cutting efficiency and decreasing over time, and unstable fixation leads to low flatness and fixed quality.
A cutting device for rail processing is designed, including U-shaped machining plate, rectangular moving plate, T-shaped moving block, guide rod, L-shaped support block, drive motor, cutting equipment and clamping equipment, and automatic cutting and fixing are achieved through hydraulic fixation.
It improves the efficiency and accuracy of rail cutting, avoids fatigue problems caused by manual operation, ensures cutting flatness and fixing firmness, and reduces the possibility of manual errors.
Smart Images

Figure CN222902740U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of steel rail cutting, in particular to a cutting device for steel rail processing. Background Technique
[0002] Rail steel is a special-shaped steel used for manufacturing tracks of locomotives, cranes, etc. Rails can be divided into railway rails, light rails, conductive rails, crane rails, etc. according to their uses. Different types of rails vary in chemical composition, manufacturing process and usage scenarios. The main quality problems of rail steel include appearance quality and internal quality. Appearance quality problems such as large geometric dimension tolerances and many surface defects; internal quality problems such as metallurgical defects such as inclusions and segregation. These problems may lead to rail damage and shortened service life.
[0003] After the existing steel rails are cooled, a cutting step is required. The cutting parts and the amount are affected by surface defects and quality. At present, most of the cutting of steel rails is carried out manually and fixed. After long-term work, fatigue will occur, which has a great impact on the flatness of cutting the steel rails and the fixation of the steel rails. Content of the Utility Model
[0004] The purpose of the utility model is to provide a cutting device for steel rail processing to solve the problems put forward in the above background technique.
[0005] To achieve the above purpose, the utility model provides the following technical solution: A cutting device for steel rail processing, including: a U-shaped processing plate and a rectangular moving plate. Rectangular moving plates are arranged at the vertical surfaces on both sides of the U-shaped processing plate. Moving grooves are arranged on the upper surfaces of the rectangular moving plates, and a T-shaped moving block is arranged inside a pair of the moving grooves. The T-shaped moving block and the moving groove are in a sliding relationship. Several rollers are also installed through the lower surface of the T-shaped moving block. Guide rods penetrate through the vertical surfaces of the T-shaped moving blocks, and both ends of the guide rods are connected to the vertical surfaces of the moving grooves.
[0006] Preferably, an L-shaped support block is also arranged on the upper surface of the T-shaped moving block. The L-shaped support block and the T-shaped moving block are temporarily fixed by a pair of mounting plates.
[0007] Preferably, a rectangular mounting plate is further provided on the upper surface of the L-shaped support block, a driving motor is provided on one side of the L-shaped support block, fixing plates are provided on both sides of the driving motor, the other ends of the fixing plates are connected to the vertical surface of the L-shaped support block, a rotating rod is further provided on the circular surface of the driving motor, and the rotating rod also penetrates through the L-shaped support block. A gear column to be penetrated is provided at the end of the rotating rod away from the driving motor. A toothed plate is provided directly below the gear column, and the lower surface of the toothed plate is connected to the upper surface of the rectangular moving plate. A U-shaped mounting rod is provided on the upper surface of the rectangular mounting plate.
[0008] Preferably, a cutting device is provided on the lower surface of the U-shaped mounting rod. A rail cutting blade is provided on the cutting device, and the cutting device is connected to the U-shaped mounting rod in a lifting and sliding connection relationship.
[0009] Preferably, a clamping device is provided inside the L-shaped support block. The clamping device includes: arc-shaped guide plates, and a steel rail is placed between a pair of the arc-shaped guide plates.
[0010] Preferably, a fixed clamp is slidably connected to the arc-shaped guide plate, and a hydraulic telescopic rod is provided through the vertical surface of the arc-shaped guide plate. The telescopic rod body of the hydraulic telescopic rod is connected to the fixed clamp.
[0011] Compared with the prior art, the beneficial effects of the present utility model are as follows: The structure of the present utility model is reasonable. The device solves the traditional manual cutting method, and the cutting efficiency of the device is better and will not decrease with the passage of time. The clamping structure of the device can move correspondingly with the movement of the cutting device. The hydraulic fixing method adopted by the device can well prevent the possibility of loosening during fixing. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 is a schematic diagram of the overall structure of the present utility model;
[0013] Figure 2 is a schematic diagram of the connection structure at the L-shaped support block of the present utility model;
[0014] Figure 3 is a schematic diagram of the structure at the fixed clamp of the present utility model;
[0015] In the figure: 1, U-shaped processing plate; 2, rectangular moving plate; 3, moving groove; 4, T-shaped moving block; 5, guide rod; 6, L-shaped support block; 7, rectangular mounting plate; 8, driving motor; 9, rotating rod; 10, gear column; 11, toothed plate; 12, U-shaped mounting rod; 13, clamping device; 14, cutting device; 15, rail cutting blade; 16, arc-shaped guide plate; 17, steel rail; 18, fixed clamp; 19, hydraulic telescopic rod. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0016] Next, in combination with the accompanying drawings and specific embodiments, the present utility model will be further described. It should be noted that, on the premise of non-conflict, the following-described embodiments or technical features can be arbitrarily combined to form new embodiments. It should be known that the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments in the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative work belong to the scope of protection of the present utility model.
[0017] Please refer to Figures 1 to 3 , the present utility model provides a technical solution for a cutting device for steel rail processing: as Figure 1 and Figure 2 shown, a cutting device for steel rail processing includes: a U-shaped processing plate 1 and a rectangular moving plate 2, characterized in that: rectangular moving plates 2 are arranged at the vertical surfaces on both sides of the U-shaped processing plate 1, moving grooves 3 are formed on the upper surfaces of the rectangular moving plates 2, and a T-shaped moving block 4 is arranged inside a pair of moving grooves 3, and there is a sliding relationship between the T-shaped moving block 4 and the moving groove 3. A plurality of rollers are also installed through the lower surface of the T-shaped moving block 4. Guide rods 5 are arranged through the vertical surfaces of the T-shaped moving blocks 4, and both ends of the guide rods 5 are connected to the vertical surfaces of the moving grooves 3.
[0018] As Figure 2 shown, an L-shaped support block 6 is also arranged on the upper surface of the T-shaped moving block 4, and the L-shaped support block 6 and the T-shaped moving block 4 are temporarily fixed by a pair of mounting plates.
[0019] As Figure 1 and Figure 2 shown, a rectangular mounting plate 7 is also arranged on the upper surface of the L-shaped support block 6. A driving motor 8 is arranged on one side of the L-shaped support block 6. Fixing plates are arranged on both sides of the driving motor 8, and the other ends of the fixing plates are connected to the vertical surface of the L-shaped support block 6. A rotating rod 9 is also arranged on the circular surface of the driving motor 8, and the rotating rod 9 also penetrates through the L-shaped support block 6. A gear column 10 that is penetrated is arranged at the end of the rotating rod 9 away from the driving motor 8. A toothed plate 11 is arranged directly below the gear column 10, and the lower surface of the toothed plate 11 is connected to the upper surface of the rectangular moving plate 2. A U-shaped mounting rod 12 is arranged on the upper surface of the rectangular mounting plate 7.
[0020] As Figure 3 shown, a cutting device 14 is arranged on the lower surface of the U-shaped mounting rod 12. A steel rail cutting blade 15 is arranged on the cutting device 14, and there is a lifting and sliding connection relationship between the cutting device 14 and the U-shaped mounting rod 12.
[0021] As Figure 3As shown, a clamping device 13 is provided at the inner ring of the L-shaped support block 6. The clamping device 13 includes: an arc-shaped guide plate 16, and a steel rail 17 is placed between a pair of arc-shaped guide plates 16.
[0022] As Figure 1 and Figure 3 As shown, a fixed clamp 18 is slidably connected to the arc-shaped guide plate 16. A hydraulic telescopic rod 19 is disposed through the vertical plane of the arc-shaped guide plate 16, and the telescopic rod body of the hydraulic telescopic rod 19 is connected to the fixed clamp 18.
[0023] During use, first, the steel rail 17 is placed into the inner ring of the U-shaped processing plate 1 by a machine or manually. Then, the position to be cut is determined. After that, the drive motor 8 is started, causing the drive motor 8 to drive the rotating rod 9 to rotate. Since there is a rotational relationship between the rotating rod 9 and the L-shaped support block 6, and a gear column 10 is provided on the rod body of the rotating rod 9, and a toothed plate 11 is provided directly below the gear column 10, and the lower surface of the toothed plate 11 is connected to the upper surface of the rectangular moving plate 2, and the teeth of the gear column 10 are in meshing relationship with the guide blocks on the toothed plate 11, so as the gear column 10 rotates, the T-shaped moving block 4 will move. As the T-shaped moving block 4 moves, the arc-shaped guide plate 16 connected to the vertical plane of the L-shaped support block will also move. After that, the hydraulic rod on the upper surface of the U-shaped mounting rod 12 needs to be started. Since the cutting device 14 is connected to the U-shaped mounting rod 12 in a lifting and sliding connection relationship, and the cutting device 14 is connected to the U-shaped mounting rod 12. Then, the hydraulic telescopic rod 19 is started. Since the fixed clamp 18 is slidably connected to the arc-shaped guide plate 16, the hydraulic telescopic rod 19 is disposed through the vertical plane of the arc-shaped guide plate 16, and the telescopic rod body of the hydraulic telescopic rod 19 is connected to the fixed clamp 18, so as to fix the steel rail. When the cutting device 14 descends to a suitable position, the steel rail cutting blade 15 on the cutting device 14 is started, and with the slow descent of the hydraulic rod and the cooperation of the steel rail cutting blade 15, the cutting of the steel rail is completed.
[0024] The above embodiments are only the preferred embodiments of the present invention and cannot be used to limit the scope of protection of the present invention. Those of ordinary skill in the art, starting from the above concepts and without creative labor, make various transformations, which all fall within the scope of protection of the present invention.
Claims
1. A cutting device for steel rail machining, comprising: A U-shaped processing plate (1) and a rectangular movable plate (2), characterized in that: rectangular movable plates (2) are arranged at the vertical surfaces on both sides of the U-shaped processing plate (1), movable grooves (3) are opened on the upper surface of the rectangular movable plates (2), and a pair of T-shaped movable blocks (4) are arranged inside the movable grooves (3), and there is a sliding relationship between the T-shaped movable blocks (4) and the movable grooves (3), and a plurality of rollers are installed on the lower surface of the T-shaped movable blocks (4), and guide rods (5) are arranged on the vertical surfaces of the T-shaped movable blocks (4), and both ends of the guide rods (5) are connected to the vertical surfaces of the movable grooves (3).
2. A cutting device for steel rail machining according to claim 1, characterized in that: An L-shaped support block (6) is also provided on the upper surface of the T-shaped moving block (4), and the L-shaped support block (6) is temporarily fixed to the T-shaped moving block (4) via a pair of mounting plates.
3. A cutting device for steel rail machining according to claim 2, characterized in that: A rectangular mounting plate (7) is also provided on the upper surface of the L-shaped support block (6); a driving motor (8) is provided on one side of the L-shaped support block (6); fixed plates are provided on both sides of the driving motor (8); the other end of the fixed plate is connected to the vertical surface of the L-shaped support block (6); a rotating rod (9) is also provided on the circular surface of the driving motor (8); and the rotating rod (9) also penetrates the L-shaped support block (6); a gear column (10) is provided at one end of the rotating rod (9) away from the driving motor (8); a tooth plate (11) is provided directly below the gear column (10); and the lower surface of the tooth plate (11) is connected to the upper surface of the rectangular movable plate (2); and a U-shaped mounting rod (12) is provided on the upper surface of the rectangular mounting plate (7).
4. A cutting device for steel rail machining according to claim 3, characterized in that: A cutting device (14) is provided on the lower surface of the U-shaped mounting rod (12), a rail cutting blade (15) is provided on the cutting device (14), and the cutting device (14) and the U-shaped mounting rod (12) are in a lifting and sliding connection relationship.
5. A cutting device for steel rail machining according to claim 3, characterized in that: A clamping device (13) is arranged at the inner ring of the L-shaped support block (6), and the clamping device (13) comprises: an arc-shaped guide plate (16), and a steel rail (17) is placed between a pair of the arc-shaped guide plates (16).
6. A cutting device for steel rail machining according to claim 5, characterized in that: The arc-shaped guide plate (16) is slidably connected to a fixing fixture (18), a hydraulic telescopic rod (19) is provided through the vertical surface of the arc-shaped guide plate (16), and the telescopic rod body of the hydraulic telescopic rod (19) is connected to the fixing fixture (18).