Steel cutting equipment for electric iron tower

By using a fan in the electric tower steel cutting equipment to suck air, collect and filter debris, and use air flow to cool down and dissipate heat of the cutting wheel, the problem of debris adhesion of the cutting wheel is solved, and the cutting performance and cleanliness of the working environment are improved.

CN222902787UActive Publication Date: 2025-05-27DEZHOU GUANGXIN STEEL STRUCTURE CO LTD
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Patent Information

Application Number
CN202520722561.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-17
Publication Date
2025-05-27
Estimated Expiration
2035-04-17

AI Technical Summary

Technical Problem

In existing power tower steel cutting equipment, the cutting wheel is prone to debris adhesion during the cutting process, which affects the cutting effect and heat dissipation efficiency.

Method used

The air outside the material table is pumped through the fan, and the debris is collected in the collection box. After filtering through the filter plate, the air is transported to the inside of the shell by using the bottom pipe, corrugated pipe and top pipe, which cools down and heat dissipates the adhesion debris through the air flow.

Benefits of technology

It effectively avoids overheating and cracking of the cutting wheel, improves cutting performance, and avoids splashing of debris through air flow, keeping the working environment clean.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN222902787U_ABST
    Figure CN222902787U_ABST
Patent Text Reader

Abstract

The utility model discloses steel cutting equipment for an electric iron tower, and particularly relates to the technical field of steel cutting equipment, which comprises a cutting piece arranged outside a material platform and used for cutting steel. The cutting part comprises an air pipe fixedly communicating with one side of the bottom end of the material table, a fan is installed in the air pipe, and a top pipe, a corrugated pipe and a bottom pipe are sequentially arranged outside the end, away from the material table, of the air pipe from top to bottom. Air outside the material table is sucked through the draught fan, so that chippings can be collected into the collecting box in a centralized mode and filtered through the filter plate, the filtered air can be conveyed into the housing through the bottom pipe, the corrugated pipe and the top pipe, cooling and heat dissipation are conducted on the cutting wheel, the situation that the cutting wheel cracks due to overheating is avoided, and the service life of the cutting wheel is prolonged. Meanwhile, chippings adhered to the cutting wheel can be blown away by means of air flow, and the chippings can be blown down into a collecting box in the material table by means of air flow from top to bottom, so that the situation that the working environment is polluted due to splashing of the chippings is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of steel cutting equipment, and more specifically to steel cutting equipment for power transmission towers. Background Art

[0002] Power transmission towers are important infrastructures for supporting power transmission lines and are widely used in power transmission systems of various voltage levels. It mainly provides a stable support structure for transmission conductors, ensuring that the conductors maintain a certain height and safe distance in the air, thereby ensuring the reliable transmission of electricity.

[0003] Steel is the main material for manufacturing power transmission towers. Common types include various section steels such as angle steel, channel steel, and I-beam. Angle steel is mainly used for the horizontal braces and diagonal braces of the tower body, and the frame structure of the tower is built through combinations of different angles. During the manufacturing and maintenance of power transmission towers, it is necessary to cut steel raw materials according to the designed dimensions and shapes. Therefore, cutting equipment is needed to cut the steel.

[0004] As shown in the prior art with the publication number CN222552356U, although this prior art can cut steel through the cooperation between a cutting motor, a cutting wheel, a measuring support plate, and a limiting support plate. The cutting motor drives the cutting wheel to rotate for cutting the steel. The measuring support plate and the limiting support plate can adjust the angle during the operation of the cutting wheel, so as to adjust and control the angle during the steel cutting process, facilitating the staff to adjust according to actual processing requirements. The angle steel support wheel and the steel pipe support wheel can be adjusted and selected according to processing needs, enabling the equipment to load materials during the processing of angle steel and steel pipes, improving the stability during the operation of the equipment. However, in this prior art, debris will adhere to the cutting wheel during cutting, and the adhesion of debris will affect the cutting effect of the cutting wheel and also the heat dissipation efficiency of the cutting wheel, thus affecting the cutting performance of this technical solution. Summary of the Utility Model

[0005] In order to overcome the above-mentioned defects of the prior art, the utility model provides steel cutting equipment for power transmission towers. By sucking the air outside the material table with a blower, the debris can be concentrated and collected into the collection box and filtered through a filter plate. The filtered air can be transported to the inside of the housing through the bottom pipe, the corrugated pipe, and the top pipe to cool and dissipate heat from the cutting wheel, avoiding the situation of cracking due to overheating. At the same time, the debris adhering to the cutting wheel can also be blown away by the air flow to solve the problems occurring in the above-mentioned background art.

[0006] To achieve the above purpose, the utility model provides the following technical solution: Steel cutting equipment for power transmission towers, including a cutting member arranged outside the material table for cutting steel;

[0007] The cutting member includes an air duct fixedly connected to one side of the bottom end of the material table, and a blower is installed inside the air duct. The outer part of the end of the air duct away from the material table is successively provided with a top pipe, a corrugated pipe, and a bottom pipe from top to bottom. The bottom end of the bottom pipe is fixedly connected to the air duct, and a housing is sleeved on the bottom of the end of the top pipe away from the corrugated pipe;

[0008] A cutting wheel is installed inside the housing and is movably connected through a rotating shaft, and a servo motor for driving the cutting wheel to cut steel is installed on the front side of the housing.

[0009] In a preferred embodiment, a collection box is provided inside the material table, and a filter plate is embedded on one side of the collection box corresponding to the air duct;

[0010] A material opening is provided on one side of the material table away from the air duct, and one end of the collection box away from the filter plate penetrates through the material opening and extends to the outside of the material opening.

[0011] In a preferred embodiment, movable plates movably connected through rotating shafts are installed on both sides of the top end of the material table. An adjustment hole is provided on the outer part of the top end of the movable plate, and an adjustment plate for connecting the housing is provided inside the adjustment hole;

[0012] A fixing seat is provided at the bottom of the end of the adjustment plate away from the housing. The fixing seat is installed on one side of the bottom end of the movable plate away from the material table, and a first electric push rod for connecting the adjustment plate is installed on the top of the fixing seat.

[0013] In a preferred embodiment, a driven gear is installed on one side of the bottom end of one of the movable plates and away from the material table, and a main gear is engaged with the bottom end of the driven gear;

[0014] A driving motor is installed on the outer part of the material table corresponding to the main gear, and the output shaft of the driving motor is fixed to the main gear.

[0015] In a preferred embodiment, a feeding table is installed on the front side of the top end of the material table, and a support frame is installed on the top of the feeding table. Two symmetrically distributed second electric push rods are installed on the top of the support frame;

[0016] A pressing plate is provided inside the support frame, and the bottom end of the second electric push rod penetrates through the support frame and is fixed to the top of the pressing plate.

[0017] In a preferred embodiment, a feeding table is installed on the rear side of the top end of the material table. Support plates are installed at the bottoms of both ends of the feeding table and the bottoms of both ends of the feeding table.

[0018] The technical effects and advantages of the present utility model:

[0019] By means of a fan sucking the air outside the material table, debris can be concentrated and collected into the collection box and filtered through a filter plate. The filtered air can be transported to the inside of the housing through a bottom pipe, a corrugated pipe and a top pipe, so as to cool and dissipate heat of the cutting wheel, avoid cracking due to overheating, and at the same time, the debris adhering to the cutting wheel can be blown away by air flow. The air flow from top to bottom can blow the debris into the collection box inside the material table, avoiding debris splashing and polluting the working environment. Description of the Drawings

[0020] Figure 1 It is a schematic diagram of the overall structure of the present utility model;

[0021] Figure 2 It is a rear view of the material table of the present utility model;

[0022] Figure 3 For the present utility model Figure 2 Enlarged view of part A;

[0023] Figure 4 It is a sectional view of the material table of the present utility model;

[0024] Figure 5 It is an exploded view of the collection box of the present utility model.

[0025] Reference numerals are: 1, material table; 2, air duct; 3, fan; 4, top pipe; 5, corrugated pipe; 6, bottom pipe; 7, housing; 8, cutting wheel; 9, servo motor; 10, collection box; 11, filter plate; 12, material port; 13, movable plate; 14, adjustment hole; 15, adjustment plate; 16, fixed seat; 17, first electric push rod; 18, driven gear; 19, main gear; 20, drive motor; 21, support frame; 22, second electric push rod; 23, pressing plate; 24, feeding table; 25, feeding table; 26, support plate. Detailed Embodiment

[0026] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments in the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the protection scope of the present utility model.

[0027] Referring to the attached Figure 1 - attached Figure 5 , the present utility model provides a cutting device for steel of electric power transmission towers, including a cutting member for cutting steel provided outside the material table 1;

[0028] The cutting member includes an air duct 2 fixedly connected to one side of the bottom end of the material table 1, and a fan 3 is installed inside the air duct 2. The outer end of the air duct 2 away from the material table 1 is successively provided with a top pipe 4, a corrugated pipe 5 and a bottom pipe 6 from top to bottom. The bottom end of the bottom pipe 6 is fixedly connected to the air duct 2. A housing 7 is sleeved at the bottom of the end of the top pipe 4 away from the corrugated pipe 5. A cutting wheel 8 is installed inside the housing 7 and is movably connected by a rotating shaft. A servo motor 9 for driving the cutting wheel 8 to cut steel is installed on the front side of the housing 7.

[0029] During use, the servo motor 9 is used to drive the cutting wheel 8 to rotate, and the steel is cut by the cutting wheel 8. At the same time, the fan 3 is started to suck the air outside the material table 1 into the material table 1. Among them, since a collection box 10 is provided inside the material table 1, and a filter plate 11 is embedded on one side of the collection box 10 corresponding to the air duct 2. A material opening 12 is provided on the side of the material table 1 away from the air duct 2. One end of the collection box 10 away from the filter plate 11 penetrates through the material opening 12 and extends to the outside of the material opening 12. In this way, the debris generated when the cutting wheel 8 cuts the steel can be centrally collected into the collection box 10 and filtered by the filter plate 11, so that the filtered air can be transported to the inside of the housing 7 through the bottom pipe 6, the corrugated pipe 5 and the top pipe 4, so as to cool and dissipate heat from the cutting wheel 8, avoid cracking due to overheating, and at the same time, the debris adhered to the cutting wheel 8 can be blown away by the air flow. Moreover, the air flow from top to bottom can blow the debris into the collection box 10 inside the material table 1, avoiding debris splashing and polluting the working environment.

[0030] To facilitate the cutting wheel 8 to cut steel with different thicknesses, the height of the cutting wheel 8 needs to be adjusted. As Figure 1 and Figure 2 shown, movable plates 13 are installed on both sides of the top end of the material table 1 and are movably connected by rotating shafts. Adjustment holes 14 are provided on the outer part of the top end of the movable plates 13, and an adjustment plate 15 for connecting the housing 7 is provided inside the adjustment holes 14. A fixed seat 16 is provided at the bottom of the end of the adjustment plate 15 away from the housing 7. The fixed seat 16 is installed on the side of the bottom end of the movable plate 13 away from the material table 1, and a first electric push rod 17 for connecting the adjustment plate 15 is installed on the top of the fixed seat 16. The telescopic movement of the first electric push rod 17 drives the adjustment plate 15 to move up and down, and the adjustment plate 15 drives the cutting wheel 8 in the housing 7 to move, so as to realize the height adjustment of the cutting wheel 8, facilitate the cutting wheel 8 to cut steel with different thicknesses, and at the same time, the adjustment plate 15 is limited and guided by the adjustment holes 14 to ensure the displacement stability of the adjustment plate 15.

[0031] At the same time, to improve the cutting diversity of the cutting wheel 8, the cutting angle of the cutting wheel 8 needs to be adjusted. As Figure 2 and Figure 3As shown, a driven gear 18 is installed on one side of the bottom end of an active plate 13 away from the material table 1. The main gear 19 meshes with the bottom end of the driven gear 18. On one side of the material table 1 corresponding to the main gear 19, a driving motor 20 is installed, and the output shaft of the driving motor 20 is fixed to the main gear 19. By driving the main gear 19 to rotate by the driving motor 20, the main gear 19 drives one of the active plates 13 to rotate through the meshing driven gear 18. The active plate 13 then drives the adjusting plate 15 connected to the first electric push rod 17 to rotate, and thus drives the cutting wheel 8 in the housing 7 to rotate, so as to achieve the effect of adjusting the cutting angle of the cutting wheel 8.

[0032] When using the above structure to cut steel, it is necessary to first transport the steel to the cutting wheel 8 and ensure the stability of the steel. As Figure 1 and Figure 2 shown, a feeding table 24 is installed on the front side of the top end of the material table 1, and a support frame 21 is installed on the top of the feeding table 24. Two symmetrically distributed second electric push rods 22 are installed on the top of the support frame 21. A pressing plate 23 is arranged inside the support frame 21, and the bottom end of the second electric push rod 22 passes through the support frame 21 and is fixed to the top of the pressing plate 23. The steel is sent to the material table 1 through the feeding table 24, and the steel is aligned with the cutting wheel 8. Then, the second electric push rod 22 is driven to drive the pressing plate 23 to move downwards, and the pressing plate 23 contacts the steel, so that the steel can be limited and fixed by the extrusion of the pressing plate 23, thereby ensuring the stability of the steel during cutting. Also, since a feeding table 25 is installed on the rear side of the top end of the material table 1, and support plates 26 are installed at the bottoms of both ends of the feeding table 25 and the feeding table 24, the cut steel can be placed on the feeding table 25.

[0033] Finally: The above are only the preferred embodiments of the present invention and are not used to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. Power tower steel cutting equipment, characterized by: It comprises a cutting piece arranged outside the material table (1) for cutting steel; The cutting element comprises an air duct (2) fixedly connected to one side of the bottom end of the material platform (1), and a fan (3) is installed inside the air duct (2); the end of the air duct (2) away from the material platform (1) is provided with a top pipe (4), a corrugated pipe (5) and a bottom pipe (6) in order from top to bottom; the bottom end of the bottom pipe (6) is fixedly connected to the air duct (2); and the bottom end of the end of the top pipe (4) away from the corrugated pipe (5) is sleeved with a cover shell (7); A cutting wheel (8) movably connected via a rotating shaft is installed inside the housing (7), and a servo motor (9) for driving the cutting wheel (8) to cut steel is installed on the front side of the housing (7).

2. The electric power tower steel cutting equipment according to claim 1 is characterized in that: A collection box (10) is provided inside the material platform (1), and a filter plate (11) is embedded on one side of the collection box (10) corresponding to the air duct (2); A material opening (12) is provided on a side of the material platform (1) away from the air duct (2), and an end of the collection box (10) away from the filter plate (11) passes through the material opening (12) and extends to the outside of the material opening (12).

3. The electric power tower steel cutting equipment according to claim 1, characterized in that: Both sides of the top of the material platform (1) are provided with movable plates (13) movably connected via a rotating shaft, an adjustment hole (14) is provided on the outside of the top of the movable plate (13), and an adjustment plate (15) for connecting to the cover shell (7) is provided inside the adjustment hole (14); A fixing seat (16) is provided at the bottom of one end of the adjustment plate (15) away from the cover shell (7), and the fixing seat (16) is installed on the side of the bottom end of the movable plate (13) away from the material platform (1), and a first electric push rod (17) for connecting the adjustment plate (15) is installed on the top of the fixing seat (16).

4. The electric power tower steel cutting equipment according to claim 3 is characterized in that: A slave gear (18) is installed at the bottom end of one of the movable plates (13) and at a side away from the material platform (1), and a main gear (19) is meshed at the bottom end of the slave gear (18); A drive motor (20) is installed on the side of the outside of the material platform (1) corresponding to the main gear (19), and the output shaft of the drive motor (20) is fixed together with the main gear (19).

5. The electric power tower steel cutting equipment according to claim 1, characterized in that: A feeding platform (24) is installed on the front side of the top end of the material platform (1), and a support frame (21) is installed on the top of the feeding platform (24), and two symmetrically distributed second electric push rods (22) are installed on the top of the support frame (21); A pressing plate (23) is provided inside the support frame (21), and the bottom end of the second electric push rod (22) passes through the support frame (21) and is fixed to the top of the pressing plate (23).

6. The electric power tower steel cutting equipment according to claim 5, characterized in that: A feeding platform (25) is installed at the rear side of the top end of the material platform (1), and support plates (26) are installed at the bottoms of both ends of the feeding platform (25) and the bottoms of both ends of the feeding platform (24).

Citation Information

Patent Citations

  • Steel cutting equipment for electric iron tower

    CN222552356U