Grooving machine for processing unit door
By designing a groove machine with synchronization mechanism, fixing mechanism and transverse mechanism, the complex and time-consuming problem of synchronous groove operation of multiple positions in the prior art is solved, and the synchronous operation and precise movement of multiple groovers are realized, and the processing efficiency and accuracy are improved.
Patent Information
- Application Number
- CN202421085677.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-18
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2034-05-18
AI Technical Summary
When the existing unit door processing groover is synchronized in multiple positions, the operation is complex, time-consuming and error-prone, which affects the working efficiency and has high requirements for operator skills.
A grooved machine including a synchronization mechanism, a fixing mechanism and a transverse movement mechanism is designed. Through the coordinated work of the handwheel, a belt and a synchronous sleeve, the synchronous operation of multiple grooved machines is realized. The fixing mechanism provides stable locking and the transverse movement mechanism ensures precise movement.
The uniform and synchronous operation of multiple slotted openers is achieved, which improves processing efficiency, reduces operation complexity, ensures grooved accuracy, and enhances the flexibility and processing quality of the equipment.
Smart Images

Figure CN222902801U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of grooving machines for unit door processing, and more specifically, it relates to a grooving machine for unit door processing. Background Art
[0002] The grooving machine for unit door processing usually faces the need to groove synchronously at multiple positions. The grooving machines of the prior art generally adopt the design of adjusting each grooving cutter separately. When uniform grooving operations need to be carried out at multiple positions simultaneously, the operator needs to adjust each grooving cutter one by one, which is not only time-consuming but also error-prone, affecting the overall operation efficiency. In addition, this kind of grooving machine with a separate adjustment mechanism often has relatively high requirements for the operator's skills, because accurately aligning and adjusting the positions of each grooving cutter requires fine manual operation ability, and it is difficult for the operator to master proficiently without sufficient training. Content of the Utility Model
[0003] Aiming at the problems existing in the prior art, the utility model provides a grooving machine for unit door processing to solve the technical problems mentioned in the background art.
[0004] To achieve the above object, the utility model provides the following technical solution: A grooving machine for unit door processing, including a base, the base is installed on an external device, a synchronization mechanism is arranged on the base, the synchronization mechanism includes a transverse plate, a transverse movement mechanism, a handwheel, a lead screw, a belt, a baffle, an insertion sleeve, a synchronization sleeve, an external strip and a fixing mechanism. The transverse plate is fixedly connected to the base, the transverse movement mechanism is cooperatively connected to the transverse plate and the lead screw, the baffle is installed on the lead screw, the insertion sleeve is coaxially installed on the lead screw, the handwheel is attached to the baffle, the belt is meshed with the handwheel, the synchronization sleeve is respectively sleeved on the handwheel and the insertion sleeve, a plurality of external strips are equidistantly installed on the outer wall of the synchronization sleeve, a plurality of external grooves are opened in the handwheel, and the external strips are clamped in the external grooves. The fixing mechanism is installed on the insertion sleeve.
[0005] The utility model is further arranged such that a plurality of internal strips are equidistantly arranged in the synchronization sleeve, a plurality of internal grooves are opened on the outer wall of the insertion sleeve, and the internal strips are clamped in the internal grooves. The design of the internal strips ensures the stability of the clamping.
[0006] The utility model is further arranged such that rounded corners are respectively opened on the external strips and the internal strips, and a rubber strip is respectively arranged on each internal strip, and the rubber strip is attached to the internal groove. The design of the rubber strip ensures the friction effect of the synchronization sleeve.
[0007] The utility model is further arranged such that the fixing mechanism includes a fixing bolt, a fixing hole is opened in the insertion sleeve, the fixing bolt is threadedly connected in the fixing hole, and the fixing bolt abuts against the synchronization sleeve. The design of the fixing mechanism ensures the limitation of the synchronization sleeve.
[0008] The present utility model is further configured such that the transverse movement mechanism includes a transverse block and a receiving block. The receiving block is installed on the transverse plate, the lead screw is rotatably connected to the receiving block, and the lead screw is threadedly connected to the transverse block. The design of the transverse movement mechanism ensures the continuity of the transverse movement.
[0009] The present utility model is further configured such that a guide rod is provided on the transverse plate. The transverse block is slidably connected to the guide rod, and a grooving tool is provided on the transverse block. The design of the guide rod ensures the stable sliding of the transverse block.
[0010] The present utility model is further configured such that a plurality of synchronization mechanisms are provided, and the plurality of synchronization mechanisms are installed on the base. The design of the plurality of synchronization mechanisms ensures the stability of the movement.
[0011] The present utility model is further configured such that a cylinder is provided on the base, a pressing plate is provided on the extending end of the cylinder, and a hydraulic cylinder is provided on the side surface of the base.
[0012] Compared with the prior art, the present utility model has the following beneficial effects:
[0013] 1. The synchronization mechanism can ensure the uniform and synchronous operation of a plurality of grooving tools. Through the coordinated work of the handwheel, belt and synchronization sleeve, the grooving actions at multiple positions can be adjusted simultaneously, greatly improving the processing efficiency. It not only reduces the operation complexity but also ensures the grooving accuracy.
[0014] 2. The fixing mechanism provides stable and reliable locking. Through the structural design of the fixing bolt and the insertion sleeve, the stability of the synchronization sleeve is ensured, the continuity during the operation process is guaranteed, and the processing errors caused by the movement or vibration of the equipment are prevented.
[0015] 3. The transverse movement mechanism provides smooth and precise transverse movement ability. Through the coordinated use of the transverse block, guide rod and lead screw, the transverse movement mechanism allows the grooving tool to slide precisely along the base, thereby realizing precise grooving on the door unit. It not only enhances the flexibility of the equipment but also ensures the accuracy during the processing, thus improving the overall operation efficiency and processing quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 is a schematic diagram of the overall structure of a grooving machine for processing unit doors in the present utility model;
[0017] Figure 2 is a schematic diagram of the structure of the transverse mechanism in the present utility model;
[0018] Figure 3 is an exploded sectional view of the structure of the synchronization mechanism in the present utility model;
[0019] Figure 4 is a schematic diagram of the structure of the synchronization sleeve in the present utility model;
[0020] Figure 5 This is a schematic structural diagram of the handwheel in the present utility model.
[0021] In the figure: 1, base; 2, horizontal plate; 3, handwheel; 4, lead screw; 5, belt; 6, baffle; 7, insertion sleeve; 8, synchronous sleeve; 9, external strip; 10, external groove; 11, internal strip; 12, internal groove; 13, fillet; 14, rubber strip; 15, fixing bolt; 16, fixing hole; 17, horizontal block; 18, receiving block; 19, guide rod; 20, grooving tool; 21, cylinder; 22, pressing plate; 23, hydraulic cylinder. Detailed implementation manners
[0022] It should be noted that, without conflict, the embodiments in this application and the features in the embodiments may be combined with each other. The present utility model will be described in detail below with reference to the drawings and in combination with the embodiments.
[0023] It should be pointed out that, unless otherwise specified, all technical and scientific terms used in this application have the same meanings as those commonly understood by those of ordinary skill in the technical field to which this application belongs.
[0024] In the present utility model, unless otherwise stated, the orientations such as "upper, lower" are usually in the directions shown in the drawings, or in the vertical, perpendicular or gravitational directions; similarly, for the convenience of understanding and description, "left, right" are usually in the left and right shown in the drawings; "inner, outer" refer to the inner and outer relative to the contours of the respective components, but the above orientation terms are not used to limit the present utility model.
[0025] Please refer to Figures 1-5, A grooving machine for processing unit doors, including a base 1, the base 1 is installed on external equipment, a synchronization mechanism is arranged on the base 1, the synchronization mechanism includes a transverse plate 2, a transverse movement mechanism, a handwheel 3, a lead screw 4, a belt 5, a baffle 6, an insertion sleeve 7, a synchronization sleeve 8, an external strip 9 and a fixing mechanism. The transverse plate 2 is fixedly connected to the base 1, the transverse movement mechanism is cooperatively connected to the transverse plate 2 and the lead screw 4, the baffle 6 is installed on the lead screw 4, the insertion sleeve 7 is coaxially installed on the lead screw 4, the handwheel 3 is attached to the baffle 6, the belt 5 is engaged with the handwheel 3, the synchronization sleeve 8 is respectively sleeved on the handwheel 3 and the insertion sleeve 7, a plurality of external strips 9 are equidistantly installed on the outer wall of the synchronization sleeve 8, a plurality of external grooves 10 are opened in the handwheel 3, the external strips 9 are clamped in the external grooves 10, the fixing mechanism is installed on the insertion sleeve 7, a plurality of internal strips 11 are equidistantly arranged in the synchronization sleeve 8, a plurality of internal grooves 12 are opened on the outer wall of the insertion sleeve 7, the internal strips 11 are stuck in the internal grooves 12, rounded corners 13 are respectively opened on the external strips 9 and the internal strips 11, a rubber strip 14 is respectively arranged on each internal strip 11, and the rubber strip 14 is attached to the internal groove 12. The fixing mechanism includes a fixing bolt 15, a fixing hole 16 is opened in the insertion sleeve 7, the fixing bolt 15 is threadedly connected in the fixing hole 16, and the fixing bolt 15 abuts against the synchronization sleeve 8. The transverse movement mechanism includes a transverse block 17 and a receiving block 18, the receiving block 18 is installed on the transverse plate 2, the lead screw 4 is rotatably connected to the receiving block 18, the lead screw 4 is threadedly connected to the transverse block 17, a guide rod 19 is arranged on the transverse plate 2, the transverse block 17 is slidably connected to the guide rod 19, a grooving tool 20 is arranged on the transverse block 17, a plurality of synchronization mechanisms are provided, and the plurality of synchronization mechanisms are installed on the base 1.
[0026] In this embodiment, when grooving needs to be synchronized, first push the synchronization sleeve 8 into the handwheel 3, then clamp the external strip 9 in the external groove 10, and at the same time clamp the internal strip 11 in the internal groove 12. Since the length of the synchronization sleeve 8 is greater than the length inside the handwheel 3, the external strip 9 and the internal strip 11 cannot be completely inserted into the handwheel 3. Then synchronize the handwheel 3, the synchronization sleeve 8 and the insertion sleeve 7, and then drive the rotation of the two lead screws 4 synchronously through the belt 5 driven by the two handwheels 3. Then the transverse block 17 can be moved, and then the grooving process can be carried out through the grooving tool 20. When individual adjustment is required, only need to pull out the synchronization sleeve 8 at the other end, so that the handwheel 3 and the lead screw 4 are rotatably connected, and then individual adjustment can be carried out, thus completing the adjustment process.
[0027] Please refer to Figure 1 , a cylinder 21 is arranged on the base 1, a pressing plate 22 is arranged on the extending end of the cylinder 21, and a hydraulic cylinder 23 is arranged on the side surface of the base 1.
[0028] More specifically, when grooving is required, place the unit door on the base 1, then drive the pressing plate 22 through the cylinder 21 to vertically limit the unit door, and then drive the unit door to move through the hydraulic cylinder 23, and perform the corresponding grooving process through the grooving tool 20.
[0029] When the grooving machine is in use: When synchronous grooving is required, first push the synchronous sleeve 8 into the handwheel 3, then insert the external strip 9 into the external groove 10, and at the same time insert the internal strip 11 into the internal groove 12. Since the length of the synchronous sleeve 8 is greater than the length inside the handwheel 3, the external strip 9 and the internal strip 11 cannot be fully inserted into the handwheel 3. Then synchronize the handwheel 3, the synchronous sleeve 8, and the insertion sleeve 7, and then drive the two handwheels 3 to synchronously drive the rotation of the lead screw 4 through the belt 5. Then the transverse block 17 can be moved, and then the grooving process is performed through the grooving tool 20. When individual adjustment is required, just pull out the synchronous sleeve 8 at the other end so that the handwheel 3 and the lead screw 4 are rotationally connected, and then individual adjustment can be performed, thus completing the adjustment process.
[0030] When grooving is required, place the unit door on the base 1, then drive the pressing plate 22 through the cylinder 21 to vertically limit the unit door, and then drive the unit door to move through the hydraulic cylinder 23, and perform the corresponding grooving process through the grooving tool 20.
[0031] In all the above-mentioned solutions, for the connection between two components, welding, bolt and nut connection, bolt or screw connection, or other well-known connection methods can be selected according to the actual situation, which will not be elaborated here one by one. For those mentioned above that involve fixed connection, welding is preferably considered. Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A slotting machine for processing a unit door, comprising a base (1), the base (1) being mounted on an external device, and characterized in that: The base (1) is provided with a synchronization mechanism, which comprises a transverse plate (2), a transverse movement mechanism, a hand wheel (3), a screw (4), a belt (5), a baffle (6), an insertion sleeve (7), a synchronization sleeve (8), an external strip (9) and a fixing mechanism. The transverse plate (2) is fixedly connected to the base (1), the transverse movement mechanism is cooperatively connected to the transverse plate (2) and the screw (4), the baffle (6) is mounted on the screw (4), the insertion sleeve (7) is coaxially mounted on the screw (4), the hand wheel (3) is fitted on the baffle (6), the belt (5) is meshed on the hand wheel (3), the synchronization sleeve (8) is respectively sleeved on the hand wheel (3) and the insertion sleeve (7), a plurality of external strips (9) are equidistantly mounted on the outer wall of the synchronization sleeve (8), a plurality of external grooves (10) are opened in the hand wheel (3), the external strips (9) are clamped in the external grooves (10), and the fixing mechanism is mounted on the insertion sleeve (7).
2. A slotting machine for processing a unit door according to claim 1, characterized in that: A plurality of internal strips (11) are equidistantly arranged in the synchronous sleeve (8), a plurality of internal grooves (12) are opened on the outer wall of the insertion sleeve (7), and the internal strips (11) are clamped in the internal grooves (12).
3. A slotting machine for processing a unit door according to claim 2, characterized in that: The outer strip (9) and the inner strip (11) are respectively provided with rounded corners (13), and each inner strip (11) is respectively provided with a rubber strip (14), and the rubber strip (14) is fitted on the inner groove (12).
4. A slotting machine for processing a unit door according to claim 3, characterized in that: The fixing mechanism comprises a fixing bolt (15). A fixing hole (16) is provided in the insertion sleeve (7). The fixing bolt (15) is threadedly connected in the fixing hole (16). The fixing bolt (15) abuts against the synchronous sleeve (8).
5. A slotting machine for processing a unit door according to claim 4, characterized in that: The transverse movement mechanism comprises a transverse block (17) and a receiving block (18), wherein the receiving block (18) is mounted on the transverse plate (2), the lead screw (4) is rotatably connected to the receiving block (18), and the lead screw (4) is threadedly connected to the transverse block (17).
6. A slotting machine for processing a unit door according to claim 5, characterized in that: The transverse plate (2) is provided with a guide rod (19), the transverse block (17) is slidably connected to the guide rod (19), and the transverse block (17) is provided with a slotter (20).
7. A slotting machine for processing a unit door according to claim 6, characterized in that: A plurality of the synchronization mechanisms are provided, and the plurality of synchronization mechanisms are installed on the base (1).
8. The slotting machine for processing a unit door according to claim 1, characterized in that: The base (1) is provided with a cylinder (21), the protruding end of the cylinder (21) is provided with a pressure plate (22), and the side surface of the base (1) is provided with a hydraulic cylinder (23).