Welding jumping slag shielding device

By designing a welding slag-bounce shielding device, using clamps, shielding covers, compression mechanisms and cooling mechanisms, the welding slag splash, gaps and scalding problems during argon arc welding stainless steel washer were solved, and the safety and quality of the welding process were improved.

CN222902870UActive Publication Date: 2025-05-27SUZHOU WANRONG AUTO PARTS TECH CO LTD
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Patent Information

Application Number
CN202421573166.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-04
Publication Date
2025-05-27
Estimated Expiration
2034-07-04

AI Technical Summary

Technical Problem

When welding stainless steel washer, welding slag jump causes local welding slag to be unable to be completely removed, and there is a risk of gaps and scald accidents after welding.

Method used

A welding slag-bounce shielding device is designed, including a tool base, clamp, shielding cover, compression mechanism and cooling mechanism. The stainless steel parts are clamped by clamping, the shielding cover prevents welding slag from splashing, the compression mechanism reduces gaps after welding, and the cooling mechanism quickly reduces the welding joint temperature.

Benefits of technology

Effectively prevent welding slag from splashing, reduce the occurrence of gaps after welding, and quickly reduce the temperature of the welding joints, and reduce the risk of scald accidents.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a welding slag jumping shielding device, and relates to the technical field of welding. Comprising a tool base, a clamp is arranged on the tool base, a shielding cover is fixedly installed on the upper surface of the tool base, a pressing mechanism is fixedly installed at the edge of the tool base and comprises a positioning base fixed to the tool base, a positioning frame is fixedly installed on the positioning base, and a clamping groove is formed in the positioning frame. A positioning frame is arranged on the tool base, a limiting pressing arm is movably installed on the positioning frame, a pressing buckle is movably installed on the positioning frame body and located above the limiting pressing arm, heat dissipation air holes are formed in the tool base, and a cooling mechanism is arranged in the heat dissipation air holes in the tool base. According to the welding slag jumping shielding device, the stainless steel gasket can be pressed on a stainless steel piece through the pressing mechanism, gaps generated after welding are reduced, the shielding cover can prevent welding slag from jumping to a product, the temperature of a welding spot can be rapidly reduced through the cooling mechanism, and scalding accidents are reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of welding, in particular to a welding spatter shielding device. Background Art

[0002] Tungsten inert gas (TIG) welding is a welding technique that uses argon as a shielding gas, also known as argon gas shielded welding. In TIG welding, argon shielding gas is passed around the arc to isolate the air from the welding area and prevent oxidation of the welding area. It utilizes the protection of argon for the metal welding material, and through a high current, the welding material is melted into a liquid state on the base material to be welded to form a molten pool, enabling metallurgical bonding between the base metal and the welding material. Since argon does not chemically react with metals at high temperatures and does not dissolve in the molten metal, it can protect the weld from oxidation and contamination, thus obtaining high-quality welds.

[0003] Stainless steel washers are generally fixed on stainless steel parts by TIG welding. During the TIG welding process of stainless steel washers, spatter slag is generated, resulting in local slag on the product that cannot be completely removed. Moreover, the stainless steel washers are not clamped, there are gaps after welding, and the temperature at the welding point is relatively high, making it easy for workers to get scalded when taking the parts. Summary of the Utility Model

[0004] The main purpose of the utility model is to provide a welding spatter shielding device, which can effectively solve the problems mentioned in the background art.

[0005] To achieve the above purpose, the technical solution adopted by the utility model is as follows:

[0006] The welding spatter shielding device includes a tooling base. A clamp is provided on the tooling base, and a stainless steel part is clamped by the clamp. A stainless steel washer is arranged on the upper surface of the stainless steel part. A shielding cover is fixedly installed on the upper surface of the tooling base. A pressing mechanism is fixedly installed at the edge of the tooling base. The pressing mechanism includes a positioning base fixed on the tooling base, a positioning frame fixedly installed on the positioning base, a limiting pressure arm movably installed on the positioning frame, a pressing buckle movably installed above the limiting pressure arm. Heat dissipation air holes are opened on the tooling base, and a cooling mechanism is arranged in the heat dissipation air holes in the tooling base. The cooling mechanism includes a holding frame fixed in the heat dissipation air holes, a return spring arranged on the holding frame, a cooling iron block fixedly installed at the upper end of the return spring, and a thermoelectric cooler fixedly installed at the bottom of the cooling iron block. The thermoelectric cooler can reduce the temperature of the cooling iron block.

[0007] Furthermore, the pressing mechanism further includes a connecting pillar fixed at the end of the limiting pressure arm, a limiting pressure block fixedly installed at the lower end of the connecting pillar, and a handle fixedly installed at the upper end of the pressing buckle.

[0008] Furthermore, the limiting pressure block is installed at the output end of the limiting pressure arm through a connecting pillar. Both the buckle and the limiting pressure arm are provided with movable shafts, and both the buckle and the limiting pressure arm are movably installed on the positioning frame through the movable shafts. The limiting pressure arm will press down the stainless steel gasket.

[0009] Furthermore, bolts are provided at the four corners of the positioning base, and the positioning base is fixed on the tooling base through the bolts.

[0010] Furthermore, the cooling mechanism further includes heat dissipation fins fixed at the bottom of the semiconductor refrigeration chip. Positioning through holes are opened at the edges of both ends of the cage. An electromagnet is fixedly installed on one side of the reset spring on the cage, and the electromagnet will attract the cooling iron block to move downward.

[0011] Furthermore, screws are provided in the positioning through holes, and the cage is fixed in the heat dissipation air holes through the screws. The heat dissipation fins can dissipate heat through the heat dissipation air holes.

[0012] Furthermore, one end of the reset spring is fixed on the cage, the other end of the reset spring is fixed on the cooling iron block, the cold end of the semiconductor refrigeration chip is closely attached to the cooling iron block, the hot end of the semiconductor refrigeration chip is closely attached to the heat dissipation fins, and the cooling iron block is aligned with the solder joint on the stainless steel part up and down.

[0013] Compared with the prior art, the utility model has the following beneficial effects:

[0014] During the use process, put down the limiting pressure arm. After putting down the limiting pressure arm, the limiting pressure block will fall on the stainless steel washer. After the limiting pressure block falls on the stainless steel washer, the buckle can be fastened. After fastening the buckle, the limiting pressure block at the end of the limiting pressure arm will press the stainless steel washer tightly on the stainless steel part, reducing the generation of gaps after welding. At the same time, the shielding cover can be blocked on one side of the stainless steel part to prevent the splashed welding slag from jumping onto the product during the welding process.

[0015] During the welding process, the semiconductor refrigeration chip can be started. After starting the semiconductor refrigeration chip, it will rapidly reduce the temperature of the cooling iron block. When the stainless steel washer is welded, turn off the electromagnet. After turning off the electromagnet, it will release the cooling iron block. The released cooling iron block will move upward under the action of the reset spring, making the cooling iron block closely attached to the lower part of the solder joint on the stainless steel part, rapidly reducing the temperature of the solder joint and reducing the occurrence of scalding accidents. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 is the overall structural schematic diagram of the utility model;

[0017] Figure 2 is the partial structural schematic diagram of the utility model;

[0018] Figure 3Schematic diagram of the pressing mechanism of the present utility model;

[0019] Figure 4 Schematic diagram of the temperature reduction mechanism of the present utility model.

[0020] In the figure: 1, tooling base; 2, heat dissipation air holes; 3, stainless steel washer; 4, shielding cover; 5, stainless steel part; 6, pressing mechanism; 601, positioning base; 602, positioning frame; 603, buckle; 604, grip; 605, limiting pressure arm; 606, connecting pillar; 607, limiting pressure block; 7, temperature reduction mechanism; 701, temperature reduction iron block; 702, semiconductor refrigeration sheet; 703, return spring; 704, positioning through hole; 705, retaining frame; 706, electromagnet; 707, heat dissipation fins; 8, clamp. Detailed implementation manners

[0021] In order to make the technical means, creative features, achieved purposes and functions of the present utility model easy to understand, the present utility model will be further described below in conjunction with the specific implementation manners.

[0022] As Figure 1 Figure 2 As shown, the welding spatter shielding device includes a tooling base 1, a clamp 8 is provided on the tooling base 1, a stainless steel part 5 is clamped by the clamp 8, a stainless steel washer 3 is provided on the upper surface of the stainless steel part 5, a shielding cover 4 is fixedly installed on the upper surface of the tooling base 1, a pressing mechanism 6 is fixedly installed at the edge of the tooling base 1, the pressing mechanism 6 includes a positioning base 601 fixed on the tooling base 1, a positioning frame 602 is fixedly installed on the positioning base 601, a limiting pressure arm 605 is movably installed on the positioning frame 602, a buckle 603 is movably installed above the limiting pressure arm 605, heat dissipation air holes 2 are formed in the tooling base 1, a temperature reduction mechanism 7 is provided in the heat dissipation air holes 2 in the tooling base 1, the pressing mechanism 6 can press the stainless steel washer 3 against the stainless steel part 5 to reduce the generation of gaps after welding, and the shielding cover 4 can prevent welding spatter from jumping onto the product, and the temperature reduction mechanism 7 can quickly reduce the temperature at the welding point to reduce the occurrence of scalding accidents.

[0023] As Figure 3 As shown, a shielding cover 4 is fixedly installed on the upper surface of the tooling base 1, the pressing mechanism 6 includes a positioning base 601 fixed on the tooling base 1, a positioning frame 602 is fixedly installed on the positioning base 601, a limiting pressure arm 605 is movably installed on the positioning frame 602, a buckle 603 is movably installed above the limiting pressure arm 605, the pressing mechanism 6 further includes a connecting pillar 606 fixed at the end of the limiting pressure arm 605, a limiting pressure block 607 is fixedly installed at the lower end of the connecting pillar 606, and a grip 604 is fixedly installed at the upper end of the buckle 603.

[0024] Specifically, during use, lower the limit pressure arm 605. After lowering the limit pressure arm 605, the limit pressure block 607 will fall on the stainless steel washer 3. After the limit pressure block 607 falls on the stainless steel washer 3, the buckle 603 can be buckled. After buckling the buckle 603, the limit pressure block 607 at the end of the limit pressure arm 605 will press the stainless steel washer 3 tightly against the stainless steel part 5, reducing the generation of gaps after welding. At the same time, the shielding cover 4 can be blocked on one side of the stainless steel part 5 to prevent the splashed welding slag from jumping onto the product during the welding process.

[0025] As Figure 4 shown, heat dissipation air holes 2 are provided on the tooling base 1. The temperature reduction mechanism 7 includes a cage 705 fixed in the heat dissipation air hole 2. A return spring 703 is provided on the cage 705. The upper end of the return spring 703 is fixedly installed with a temperature reduction iron block 701. A semiconductor refrigeration sheet 702 is fixedly installed at the bottom of the temperature reduction iron block 701. The temperature reduction mechanism 7 further includes heat dissipation fins 707 fixed at the bottom of the semiconductor refrigeration sheet 702. Positioning through holes 704 are provided at both ends of the cage 705. An electromagnet 706 is fixedly installed on the cage 705 on one side of the return spring 703.

[0026] Specifically, the semiconductor refrigeration sheet 702 can be started during the welding process. After starting the semiconductor refrigeration sheet 702, it will rapidly reduce the temperature of the temperature reduction iron block 701. After the stainless steel washer 3 is welded, turn off the electromagnet 706. After turning off the electromagnet 706, it will release the temperature reduction iron block 701. The released temperature reduction iron block 701 will move upward under the action of the return spring 703, making the temperature reduction iron block 701 closely attached to the lower part of the welding point on the stainless steel part 5, rapidly reducing the temperature of the welding point and reducing the occurrence of scalding accidents.

[0027] It should be noted that the present utility model is a welding spatter shielding device. During actual use, first, the stainless steel part 5 is clamped by the clamp 8. Then, the limit pressure arm 605 can be lowered. Since the limit pressure block 607 is installed at the output end of the limit pressure arm 605 through the connecting pillar 606, and both the buckle 603 and the limit pressure arm 605 are provided with movable shafts, the buckle 603 and the limit pressure arm 605 are movably installed on the positioning frame 602 through the movable shafts. Therefore, after the limit pressure arm 605 is lowered, the buckle 603 can be buckled to tightly press the stainless steel washer 3 on the stainless steel part 5, reducing the generation of gaps after welding. During the welding process, the shielding cover 4 will block on one side of the stainless steel part 5 to prevent welding slag from splashing onto the product. During the welding process, the semiconductor refrigeration sheet 702 can be started. After the semiconductor refrigeration sheet 702 is started, it will rapidly reduce the temperature of the cooling iron block 701. After the stainless steel washer 3 is welded, the electromagnet 706 is turned off. Since one end of the return spring 703 is fixed on the cage 705 and the other end of the return spring 703 is fixed on the cooling iron block 701, after the electromagnet 706 is turned off, it will release the cooling iron block 701. The released cooling iron block 701 will move upward under the action of the return spring 703, making the cooling iron block 701 closely adhere to the lower part of the welding point on the stainless steel part 5, rapidly reducing the temperature of the welding point and reducing the occurrence of scalding accidents. After the welding point cooling is completed, the electromagnet 706 can be restarted. After the electromagnet 706 is restarted, it will adsorb the cooling iron block 701 to reset the cooling iron block 701.

[0028] Finally, it should be noted that the above are only the preferred embodiments of the present utility model and are not used to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions recorded in the foregoing embodiments or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. A welding slag skipping shielding device, comprising a tool base (1), wherein a clamp (8) is provided on the tool base (1), a stainless steel part (5) is clamped on the clamp (8), and a stainless steel gasket (3) is provided on the upper surface of the stainless steel part (5), characterized in that: A shielding cover (4) is fixedly mounted on the upper surface of the tooling base (1); a clamping mechanism (6) is fixedly mounted on the edge of the tooling base (1); the clamping mechanism (6) comprises a positioning base (601) fixed on the tooling base (1); a positioning frame (602) is fixedly mounted on the positioning base (601); a limiting pressure arm (605) is movably mounted on the positioning frame (602); a pressing buckle (603) is movably mounted above the limiting pressure arm (605); The tooling base (1) is provided with a heat dissipation hole (2), and a cooling mechanism (7) is provided in the heat dissipation hole (2) in the tooling base (1). The cooling mechanism (7) comprises a retaining frame (705) fixed in the heat dissipation hole (2), and a return spring (703) is provided on the retaining frame (705). A cooling iron block (701) is fixedly mounted on the upper end of the return spring (703), and a semiconductor cooling plate (702) is fixedly mounted on the bottom of the cooling iron block (701).

2. The welding slag skipping shielding device according to claim 1 is characterized in that: The clamping mechanism (6) further comprises a connecting pillar (606) fixed to the end of the limiting pressure arm (605), a limiting pressure block (607) is fixedly mounted on the lower end of the connecting pillar (606), and a handle (604) is fixedly mounted on the upper end of the pressing buckle (603).

3. The welding slag skipping shielding device according to claim 2 is characterized in that: The limiting pressure block (607) is installed at the output end of the limiting pressure arm (605) through a connecting pillar (606); the pressing buckle (603) and the limiting pressure arm (605) are both provided with a movable shaft; the pressing buckle (603) and the limiting pressure arm (605) are both movably installed on the positioning frame (602) through the movable shaft.

4. The welding slag skipping shielding device according to claim 3 is characterized in that: Bolts are provided at the four corners of the positioning base (601), and the positioning base (601) is fixed to the tooling base (1) by means of the bolts.

5. The welding slag skipping shielding device according to claim 4 is characterized in that: The cooling mechanism (7) further comprises a heat dissipation fin (707) fixed to the bottom of the semiconductor cooling plate (702); positioning through holes (704) are provided at the edges of both ends of the retaining frame (705); and an electromagnet (706) is fixedly mounted on the retaining frame (705) on one side of the return spring (703).

6. The welding slag skipping shielding device according to claim 5, characterized in that: The positioning through hole (704) is provided with a screw, and the retaining frame (705) is fixed in the heat dissipation air hole (2) by means of the screw.

7. The welding slag skipping shielding device according to claim 6 is characterized in that: One end of the return spring (703) is fixed on the retaining frame (705), and the other end of the return spring (703) is fixed on the cooling iron block (701). The cold end of the semiconductor refrigeration sheet (702) is tightly attached to the cooling iron block (701), and the hot end of the semiconductor refrigeration sheet (702) is tightly attached to the heat dissipation fin (707). The cooling iron block (701) is aligned vertically with the welding points on the stainless steel part (5).