Welding device for electronic component manufacturing
By designing a welding device including a lead screw transmission module, a synchronous transmission structure and a movable clamping structure, the problem of low welding efficiency and inability to achieve automatic clamping and fixing in the prior art is solved, and automatic clamping and efficient welding of the circuit board are realized.
Patent Information
- Application Number
- CN202421327002.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-12
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2034-06-12
AI Technical Summary
The existing welding devices for electronic components manufacturing need to manually clamp the circuit board when soldering printed circuit boards, resulting in low welding efficiency and unable to achieve automatic clamping and fixing.
A welding device including a welding table, an electric welding assembly, a lead screw transmission module, a synchronous transmission structure and a movable clamping structure are designed. The lifting rod and the horizontal moving rod are driven by the lead screw transmission module, which drives the electric welding assembly downward, and realizes active clamping of the circuit board through the synchronous transmission structure and the movable clamping structure.
The automatic clamping and fixing of the circuit board is realized, which improves the welding efficiency, is suitable for circuit boards of different sizes, and the manual moving structure on the welding table allows the circuit board to move back and forth after welding, meeting the needs of different welding positions.
Smart Images

Figure CN222902967U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of electronic component manufacturing, and particularly relates to a soldering device for electronic component manufacturing. Background Art
[0002] A soldering device for electronic component manufacturing refers to a device used for soldering electronic components. Such a device generally includes parts such as a soldering head, a melting furnace, a control system, etc., and is used to connect electronic components to a printed circuit board or other substrates. The soldering device can be designed differently according to the type and requirements of soldering, such as surface mount soldering, wave soldering, reflow soldering, etc.
[0003] The existing soldering devices for electronic component manufacturing have the following disadvantages during use:
[0004] When soldering electronic components to a printed circuit board, it is necessary to first clamp and fix the circuit board components through manual clamping tools, and then solder the electronic components onto the circuit board through an electric soldering assembly. Such an operation process results in low efficiency during soldering, and it is impossible to achieve clamping and fixing of the circuit board during the downward movement of the electric soldering assembly. Therefore, a soldering device for electronic component manufacturing is needed. Summary of the Utility Model
[0005] The purpose of the utility model is to provide a soldering device for electronic component manufacturing to solve the problems raised in the above background art.
[0006] To achieve the above purpose, the utility model provides the following technical solution: A soldering device for electronic component manufacturing, including a soldering table and an electric soldering assembly. The top of the soldering table is connected with a moving table through a manual moving structure. A lead screw drive module a is installed at the top of the soldering table behind the moving table. The lead screw drive module a is drivingly connected with a lifting rod. One end of the lifting rod far from the lead screw drive module a is fixedly connected with a lead screw drive module b. The lead screw drive module b is drivingly connected with a horizontal moving rod. The electric soldering assembly is installed on the horizontal moving rod;
[0007] It further includes a synchronous drive structure and a movable clamping structure. The synchronous drive structure is installed on the outer wall of the lead screw drive module a and is connected with the lifting rod. The synchronous drive structure is also connected with the movable clamping structure through an adjusting member. The movable clamping structure is installed on the top of the moving table.
[0008] As a preferred implementation manner, the synchronous drive structure includes guide rods fixedly connected to both side walls of the lead screw drive module a. Sliding sleeves are slidably sleeved on the outer sides of the two guide rods. Transmission plates are fixedly connected to the front ends of the sliding sleeves.
[0009] As a preferred embodiment, drive channels with a structure whose vertical cross-section is in the shape of a "hockey stick" are formed on the drive plates. Drive columns are movably lapped in the drive channels. Connecting rods are fixedly connected to the front ends of the two drive columns. The two connecting rods are symmetrically fixed on the outer side of the lifting rod.
[0010] As a preferred embodiment, the adjusting member includes moving channels formed at the bottom ends of the two drive plates. The vertical cross-sections of the moving channels are both in an inverted "convex" shape structure. Adjusting rods with a vertical cross-section in an inverted "convex" shape structure are movably inserted in the moving channels. Hand-tightening screws are threadedly penetrated and connected to the two drive plates. The length of the hand-tightening screws is greater than the length of the drive plates. The bottom ends of the hand-tightening screws after being tightened abut against the top ends of the adjusting rods.
[0011] As a preferred embodiment, the movable clamping structure includes drive rods fixedly connected to the bottom ends of the two adjusting rods. The bottom ends of the drive rods are slidably sleeved on the tops of L-shaped guide bars through the provided drive grooves. Clamping plates are fixedly connected to the bottom ends of the L-shaped guide bars. Sliders with a vertical cross-section in a convex shape structure are fixedly connected to the bottom ends of the clamping plates. The two sliders are slidably connected in the sliding grooves provided at the top end of the moving table.
[0012] As a preferred embodiment, the vertical cross-sections of the tops of the L-shaped guide bars are both in an inverted "right trapezoid" structure.
[0013] Compared with the prior art, the soldering device for manufacturing electronic components provided by the present utility model has at least the following beneficial effects:
[0014] In the present utility model, when using the soldering device for manufacturing electronic components, the lifting rod can be driven by the lead screw drive module a to drive the lead screw drive module b to move downward, so that the electric soldering assembly connected to the lead screw drive module b through the horizontal moving rod can descend and approach the top of the moving table. At the same time, the lifting rod drives the drive columns connected to the two connecting rods to move downward, and in cooperation with the setting of the drive channels, further enables the two drive plates to move relatively toward each other, and respectively drives the drive rods connected to the adjusting member to move relatively toward each other. However, the drive rods are sleeved on the tops of the L-shaped guide bars through the drive grooves, so that the two L-shaped guide bars drive the clamping plates to move relatively toward each other, thereby realizing the active clamping action of the circuit board, without manual interference in clamping and fixing the circuit board, greatly improving the fixing efficiency of the circuit board. In addition, by loosening the hand-tightening screws, the distance between the two drive rods can be adjusted. In cooperation with the action of the L-shaped guide bars, the pre-spacing between the two clamping plates can be conveniently adjusted to facilitate clamping and fixing of circuit boards of different sizes, with a wide range of applications. In addition, combined with the action of the manual moving structure, the circuit board after being clamped and fixed can also be moved back and forth on the top of the soldering table through the moving table to meet the requirements for soldering different positions on the clamped circuit board. Brief Description of the Drawings
[0015] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the present utility model from the first perspective;
[0016] Figure 2 It is a schematic diagram of the overall three-dimensional structure of the present utility model from the second perspective;
[0017] Figure 3 It is a schematic diagram of the overall planar structure of the present utility model from the first perspective;
[0018] Figure 4 It is a schematic diagram of the overall planar structure of the present utility model from the second perspective.
[0019] In the figure: 1, welding table; 2, moving table; 21, sliding seat; 22, screw rod; 23, hand wheel; 3, lead screw drive module a; 4, lifting rod; 5, lead screw drive module b; 6, horizontal moving rod; 61, electric welding assembly; 7, synchronous drive structure; 71, drive plate; 72, sliding sleeve; 73, guide rod; 74, drive channel; 75, drive column; 76, connecting rod; 8, adjusting member; 81, adjusting rod; 82, hand-tightening screw; 9, movable clamping structure; 91, slider; 92, clamping plate; 93, L-shaped guide bar; 94, drive rod. Detailed Description of the Preferred Embodiments
[0020] The following further describes the present utility model in conjunction with embodiments.
[0021] In order to make the objectives, technical solutions and advantages of the embodiments of the present utility model clearer, the technical solutions of the embodiments of the present utility model will be clearly and completely described below in conjunction with the drawings of the embodiments of the present utility model. Obviously, the described embodiments are some but not all of the embodiments of the present utility model. Based on the described embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0022] The following embodiments are used to illustrate the present utility model, but cannot be used to limit the protection scope of the present utility model. The conditions in the embodiments can be further adjusted according to specific conditions. Any simple improvement to the method of the present utility model under the premise of the concept of the present utility model shall fall within the protection scope required by the present utility model.
[0023] Embodiment
[0024] When soldering electronic components to a printed circuit board, it is necessary to first clamp and fix the circuit board components with a manual clamping tool, and then solder the electronic components to the circuit board through the electric soldering assembly 61. Such an operation process results in low efficiency during soldering and cannot achieve the clamping and fixing of the circuit board when the electric soldering assembly 61 is descending;
[0025] Therefore, please refer to Figures 1-4 , the present utility model provides a soldering device for manufacturing electronic components, including: a soldering table 1 and an electric soldering assembly 61. The top of the soldering table 1 is connected with a moving table 2 through a manual moving structure. A lead screw drive module a3 installed on the top of the soldering table 1 is provided at the rear of the moving table 2. The lead screw drive module a3 is drivingly connected with a lifting rod 4. One end of the lifting rod 4 far from the lead screw drive module a3 is fixedly connected with a lead screw drive module b5. The lead screw drive module b5 is drivingly connected with a horizontal moving rod 6. The electric soldering assembly 61 is installed on the horizontal moving rod 6. The lead screw drive module a3 can facilitate the lifting action of the lifting rod 4, and the lead screw drive module b5 can perform horizontal movement adjustment of the electric soldering assembly 61 on the horizontal moving rod 6;
[0026] It also includes a synchronous drive structure 7 and a movable clamping structure 9. The synchronous drive structure 7 is installed on the outer wall of the lead screw drive module a3 and is connected with the lifting rod 4. The synchronous drive structure 7 is also connected with the movable clamping structure 9 through an adjusting member 8. The movable clamping structure is installed on the top of the moving table 2.
[0027] Among them, the manual moving structure includes a sliding seat 21 fixedly connected to the bottom end of the moving table 2. The sliding seat 21 is slidably connected to a sliding groove provided at the top of the soldering table 1. A screw 22 is threadedly connected to the sliding seat 21. Both ends of the screw 22 are rotatably connected to the sliding groove, and the front end extends to the front side of the soldering table 1 and is fixedly connected with a handwheel 23.
[0028] Furthermore, as Figures 1-4 shown, it is specifically noted that in order to be able to actively achieve the clamping action of the circuit board during the downward movement of the electric soldering assembly 61, the synchronous drive structure 7 is provided. The synchronous drive structure 7 includes guide rods 73 fixedly connected to both side walls of the lead screw drive module a3. Sliding sleeves 72 are slidably sleeved on the outer sides of the two guide rods 73. Transmission plates 71 are fixedly connected to the front ends of the sliding sleeves 72. Transmission channels 74 with a cross-section in the shape of a "hockey stick" are provided on the transmission plates 71. Transmission columns 75 are movably lapped in the transmission channels 74. Connecting rods 76 are fixedly connected to the front ends of the two transmission columns 75. The two connecting rods 76 are symmetrically fixed on the outer side of the lifting rod 4.
[0029] Among them, the width of the transmission channel 74 is equal to the diameter of the transmission column 75.
[0030] Further, as Figures 1-4 shown, it is worth specifically explaining that in order to facilitate the adjustment of the initial distance between the two clamping plates 92, so that during the downward movement of the electric welding assembly 61, the circuit boards of different sizes can be actively clamped and fixed. Therefore, the adjusting member 8 is provided with movable channels opened at the bottom ends of the two transmission plates 71. The vertical cross-sections of the movable channels are both in an inverted "convex" shape structure. Adjusting rods 81 with an inverted "convex" shape structure in the vertical cross-section are movably inserted into the movable channels. Hand-tightening screws 82 are threadedly penetrated and connected to the two transmission plates 71. The length of the hand-tightening screw 82 is larger than the length of the transmission plate 71. The bottom ends of the hand-tightening screws 82 after being tightened are all pressed against the top ends of the adjusting rods 81.
[0031] Among them, the vertical cross-sections of the movable channels are both in an inverted "convex" shape structure to ensure the horizontal movement of the adjusting rod 81 in the horizontal direction and prevent it from falling off easily.
[0032] Further, as Figures 1-4 shown, it is worth specifically explaining that in order to enable the two clamping plates 92 to clamp and fix the circuit board, and also enable the clamped and fixed circuit board to cooperate with the manual moving structure for front-back manual movement. Therefore, the movable clamping structure 9 is provided with transmission rods 94 fixedly connected to the bottom ends of the two adjusting rods 81. The bottom ends of the transmission rods 94 are slidably sleeved on the top of the L-shaped guide bars 93 through the provided transmission grooves. Clamping plates 92 are fixedly connected to the bottom ends of the L-shaped guide bars 93. Sliders 91 with a convex shape structure in the vertical cross-section are fixedly connected to the bottom ends of the clamping plates 92. The two sliders 91 are slidably connected to the sliding grooves provided at the top end of the moving table 2. The vertical cross-sections of the tops of the L-shaped guide bars 93 are both in an inverted "right trapezoid" structure.
[0033] Among them, the shape of the transmission groove is as shown in the appendix Figure 4 so that the L-shaped guide bar 93 can move inside it and is not easily separated, and the length of the L-shaped guide bar 93 is smaller than the length of the transmission rod 94.
[0034] In summary, when using the welding device for manufacturing electronic components, the lifting rod 4 can be driven by the lead screw drive module a3 to drive the lead screw drive module b5 to move downward, so that the electric welding assembly 61 connected to the lead screw drive module b5 through the horizontal moving rod 6 can descend and approach the top of the moving table 2. At the same time, the lifting rod 4 drives the transmission columns 75 connected to the two connecting rods 76 to move downward, and in cooperation with the arrangement of the transmission channels 74, the two transmission plates 71 can move relatively toward each other, and respectively drive the transmission rods 94 connected to the adjusting member 8 to move relatively toward each other. However, the transmission rods 94 are sleeved on the top of the L-shaped guide strips 93 through the transmission grooves, so that the two L-shaped guide strips 93 drive the clamping plates 92 to move relatively toward each other, thereby realizing the active clamping action of the circuit board, without manual interference in clamping and fixing the circuit board, greatly improving the fixing efficiency of the circuit board. In addition, by loosening the hand-tightened screw 82, the distance between the two transmission rods 94 can be adjusted. In cooperation with the function of the L-shaped guide strips 93, the pre-spacing between the two clamping plates 92 can be conveniently adjusted to facilitate clamping and fixing of circuit boards of different sizes, with a wide range of applications. In addition, combined with the function of the manual moving structure, the circuit board after being clamped and fixed can also move back and forth on the top of the welding table 1 through the moving table 2 to meet the requirements for welding different positions on the clamped circuit board.
[0035] Unless otherwise defined, the technical terms or scientific terms used in this utility model shall have the ordinary meaning understood by those of ordinary skill in the field to which this utility model belongs. The words such as "including" or "comprising" used in this utility model mean that the elements or objects appearing before this word cover the elements or objects listed after this word and their equivalents, without excluding other elements or objects. The words such as "connected" or "coupled" do not limit to physical or mechanical connections, and may also include electrical connections, whether direct or indirect. The terms such as "upper", "lower", "left", and "right" are only used to represent relative position relationships. When the absolute position of the object being described changes, the relative position relationship may also change accordingly.
[0036] Although the embodiments of the present utility model have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.
Claims
1. A welding device for manufacturing electronic components, comprising a welding table (1) and an electric welding assembly (61), characterized in that: The top of the welding table (1) is connected to a moving table (2) via a manual moving structure, the rear side of the moving table (2) is provided with a screw transmission module a (3) installed on the top of the welding table (1), the screw transmission module a (3) is connected to a lifting rod (4), the end of the lifting rod (4) away from the screw transmission module a (3) is fixedly connected to a screw transmission module b (5), the screw transmission module b (5) is connected to a horizontal moving rod (6), and the electric welding assembly (61) is installed on the horizontal moving rod (6); It also includes a synchronous transmission structure (7) and a movable clamping structure (9). The synchronous transmission structure (7) is installed on the outer wall of the screw transmission module a (3) and is connected to the lifting rod (4). The synchronous transmission structure (7) is also connected to the movable clamping structure (9) through an adjusting member (8). The movable clamping structure is installed on the top of the movable platform (2).
2. A welding device for manufacturing electronic components according to claim 1, characterized in that: The synchronous transmission structure (7) comprises guide rods (73) fixedly connected to both side walls of the screw transmission module a (3), the outer sides of the two guide rods (73) are slidably sleeved with sliding sleeves (72), and the front ends of the sliding sleeves (72) are fixedly connected to transmission plates (71).
3. A welding device for manufacturing electronic components according to claim 2, characterized in that: The transmission plates (71) are each provided with a transmission channel (74) having a vertical cross-section in the shape of a "hockey stick". A transmission column (75) is movably overlapped in the transmission channel (74). The front ends of the two transmission columns (75) are fixedly connected with a connecting rod (76). The two connecting rods (76) are symmetrically arranged and fixed on the outside of the lifting rod (4).
4. A welding device for manufacturing electronic components according to claim 3, characterized in that: The adjusting member (8) comprises movable channels opened at the bottom ends of the two transmission plates (71), the vertical cross-sections of the movable channels are in an inverted "convex" structure, and an adjusting rod (81) with an inverted "convex" structure in the vertical cross-section is movably inserted in the movable channel. The two transmission plates (71) are threadedly connected with a hand screw (82), the length of the hand screw (82) is greater than the length of the transmission plate (71), and the bottom end of the hand screw (82) after being locked is tightly pressed against the top end of the adjusting rod (81).
5. A welding device for manufacturing electronic components according to claim 4, characterized in that: The movable clamping structure (9) comprises a transmission rod (94) fixedly connected to the bottom ends of the two adjustment rods (81); the bottom ends of the transmission rods (94) are slidably sleeved on the top of the L-shaped guide bar (93) through a transmission groove; the bottom ends of the L-shaped guide bar (93) are fixedly connected to a clamping plate (92); the bottom ends of the clamping plates (92) are fixedly connected to a slider (91) with a convex vertical cross-section; the two sliders (91) are slidably connected to a slide groove provided at the top end of the movable platform (2).
6. A welding device for manufacturing electronic components according to claim 5, characterized in that: The top vertical cross-sections of the L-shaped guide strips (93) are all in an inverted "right-angled trapezoid" structure.