High-altitude vehicle aluminum piece copper sleeve assembling tool
By designing a copper-assembly tooling for aluminum aluminum parts including air pumps, cylinders, limiting devices and pushing devices, the problems of poor accuracy and inconvenient operation of existing tooling are solved, and a more efficient production process and better consistency of finished products are achieved.
Patent Information
- Application Number
- CN202421950127.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-13
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2034-08-13
AI Technical Summary
The existing aluminum copper set assembly of existing high-altitude vehicles has poor accuracy and inconvenient operation, resulting in waste of manpower and material resources, long production time and low efficiency.
A copper-assembly assembly tooling for a high-altitude vehicle aluminum parts including a frame, an air pump, a control device, a support plate, a limiting device, a push device, a connecting device, an induction device and a start button is designed. Through the cooperation of the air pump and the cylinder, the limiting device and the pushing device are used to achieve accurate pressing and fixing of the copper kit.
It improves the accuracy of assembling tooling, reduces the need for employees to use extra effort, shortens production time, and reduces the average time from 15 seconds to 5 seconds, improves production efficiency and reduces waste of manpower and material resources.
Smart Images

Figure CN222903161U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of assembly tools for copper sleeves of aluminum parts of aerial work platforms, in particular to an assembly tool for copper sleeves of aluminum parts of aerial work platforms. Background Technique
[0002] In the equipment of aerial work platforms, the copper sleeves of aluminum parts have always been manually pressed in. When pressing in the copper sleeves, employees keep repeating the action of pressing down forcefully. This not only makes the workload of employees large, but also the different forces used when pressing down result in different final products. Manual operation is time-consuming and the product consistency is not good.
[0003] The existing assembly tools for copper sleeves of aluminum parts of aerial work platforms have poor accuracy and are not convenient to operate. When people use the assembly tools for copper sleeves of aluminum parts of aerial work platforms, it wastes manpower and material resources, increases the time required for production, and reduces the production efficiency.
[0004] Therefore, it is necessary to provide an assembly tool for copper sleeves of aluminum parts of aerial work platforms to solve the above technical problems. The disclosure of this background technical part is only intended to increase the understanding of the overall background of the present invention, and is not necessarily regarded as an admission or any form of implication that this information constitutes the prior art already known to those of ordinary skill in the art. Content of the Utility Model
[0005] The utility model provides an assembly tool for copper sleeves of aluminum parts of aerial work platforms, which solves the technical problems that the existing assembly tools for copper sleeves of aluminum parts of aerial work platforms have poor accuracy and are not convenient to operate. When people use the assembly tools for copper sleeves of aluminum parts of aerial work platforms, it saves manpower and material resources, reduces the time required for production, and improves the production efficiency.
[0006] To solve the above technical problems, an assembly tool for copper sleeves of aluminum parts of aerial work platforms provided by the utility model includes a frame. A gas pump is arranged at the rear side of the top of the frame. A control device is arranged at the top of the gas pump. A support plate is fixedly connected to the center of the top of the frame. A limiting device is arranged at the center of the top of the support plate. Pushing devices are arranged on both sides of the top of the support plate and outside the limiting device. Linkage devices are arranged on both sides of the top of the frame and outside the pushing devices. Induction devices are arranged on the front sides of both sides of the top of the frame. Starting buttons are fixedly connected to the front sides of both sides of the top of the frame. The wiring ends of the starting buttons extend below the frame. Support feet are fixedly connected to the four corners of the bottom of the frame.
[0007] Preferably, the control device includes a controller, and a control panel is fixedly connected to the front of the controller.
[0008] Preferably, a handle middle box is arranged in the inner cavity of the limiting device, and a copper sleeve assembly is arranged in the inner cavity of the handle middle box.
[0009] Preferably, the linkage device includes a baffle plate, the outside of the baffle plate is fixedly connected with a cylinder, the output end of the cylinder extends to the inside of the baffle plate, and the input end of the cylinder is connected with the output end of an air pump.
[0010] Preferably, the pushing device includes a pressing plate, and a top block is fixedly connected to the outside of the pressing plate.
[0011] Preferably, the control panel is composed of a plurality of control buttons.
[0012] Preferably, a rubber pad is fixedly connected to the bottom of the support feet, and anti-slip lines are provided on the bottom of the rubber pad.
[0013] Preferably, screws are provided around the outside of the cylinder, and the inside of the screws is fixedly connected to the periphery of the outside of the baffle plate.
[0014] Compared with the related art, a copper sleeve assembly tool for aluminum parts of an aerial work platform provided by the present utility model has the following beneficial effects:
[0015] The present utility model provides a copper sleeve assembly tool for aluminum parts of an aerial work platform. First, the copper sleeve assembly is placed in the handle middle box. At this time, the air pump and the cylinder are started through the start button and the control panel. The cylinder restricts the position and direction of the copper sleeve assembly through the pressing plate and the top block to fix the position and direction of the handle middle box. The two limiting devices match and restrict each other, making the pressing of the copper sleeve assembly more accurate.
[0016] The present utility model provides a copper sleeve assembly tool for aluminum parts of an aerial work platform. On average, it takes 5 seconds to produce a finished product from placing each part to the end of the pressing operation; on the contrary, for the old-fashioned manual pressing tool, it takes an average of 15 seconds from placing to production end. When this facility is in operation, employees do not need to use extra strength, and all pressing actions are completed by the cylinder; while for the old-fashioned pressing machine, employees need to repeatedly perform the pressing action. Each pressing action requires the hand to press down about 20 cm, and the force required during pressing is about 10 N, which wastes manpower. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 is a schematic structural diagram of a preferred embodiment of a copper sleeve assembly tool for aluminum parts of an aerial work platform provided by the present utility model;
[0018] Figure 2 is a left side view of the frame structure of the present utility model;
[0019] Figure 3 is a front view of the frame structure of the present utility model.
[0020] Reference Numerals in the Figures: 1, frame; 2, air pump; 3, control device; 31, controller; 32, control panel; 4, support plate; 5, limit device; 6, pushing device; 61, pressing plate; 62, top block; 7, linkage device; 71, baffle; 72, cylinder; 8, sensing device; 9, handle middle box; 10, copper kit; 11, support feet; 12, start button. Detailed Implementation Manner
[0021] To enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be described in detail below with reference to the accompanying drawings. The description in this part is only exemplary and explanatory, and should not have any restrictive effect on the protection scope of the present invention.
[0022] It should be noted that similar reference numerals and letters indicate similar items in the following drawings. Therefore, once an item is defined in one drawing, it does not need to be further defined and explained in subsequent drawings.
[0023] It should be noted that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship in which the product of this utility model is usually placed when in use. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present invention. In addition, the terms "first", "second", "third", etc. are only used for descriptive distinction and should not be construed as indicating or implying relative importance.
[0024] In addition, the terms "horizontal", "vertical", "hanging", etc. do not mean that the components are required to be absolutely horizontal or hanging, but can be slightly inclined. For example, "horizontal" only means that its direction is more horizontal relative to "vertical", and does not mean that the structure must be completely horizontal, but can be slightly inclined.
[0025] In the description of the present invention, it should also be noted that unless otherwise clearly specified and limited, the terms "set", "installed", "connected", "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.
[0026] Embodiment 1:
[0027] Please refer to Figures 1-3, the present utility model provides a technical solution: a copper sleeve assembly tool for aerial vehicle aluminum parts, including a frame 1, an air pump 2 is arranged at the rear side of the top of the frame 1, a control device 3 is arranged at the top of the air pump 2, a support plate 4 is fixedly connected to the center of the top of the frame 1, a limiting device 5 is arranged at the center of the top of the support plate 4, and pushing devices 6 are arranged on both sides of the top of the support plate 4 and outside the limiting device 5, linkage devices 7 are arranged on both sides of the top of the frame 1 and outside the pushing devices 6, induction devices 8 are arranged on the front sides of both sides of the top of the frame 1, starting buttons 12 are fixedly connected to the front sides of both sides of the top of the frame 1, the wiring ends of the starting buttons 12 extend below the frame 1, and support feet 11 are fixedly connected to the four corners of the bottom of the frame 1.
[0028] In this implementation scheme, through the limiting device 5, the handle middle box 9 and the copper sleeve kit 10 can be limited during use, solving the problem that the handle middle box 9 and the copper sleeve kit 10 cannot be limited during use. Through the baffle 71, the cylinder 72 is fixed and stabilized during use, solving the problem that the cylinder 72 is prone to falling off during use.
[0029] Embodiment Two:
[0030] Please refer to Figures 1-3 As shown, on the basis of Embodiment One, the present utility model provides a technical solution: the control device 3 includes a controller 31, a control panel 32 is fixedly connected to the front of the controller 31, a handle middle box 9 is arranged in the inner cavity of the limiting device 5, a copper sleeve kit 10 is arranged in the inner cavity of the handle middle box 9, the linkage device 7 includes a baffle 71, a cylinder 72 is fixedly connected to the outside of the baffle 71, the output end of the cylinder 72 extends to the inside of the baffle 71, the input end of the cylinder 72 is connected to the output end of the air pump 2, the pushing device 6 includes a pressing plate 61, a top block 62 is fixedly connected to the outside of the pressing plate 61, the control panel 32 is composed of multiple control buttons, a rubber pad is fixedly connected to the bottom of the support foot 11, and anti-slip patterns are arranged on the bottom of the rubber pad. Screws are arranged around the outside of the cylinder 72, and the inner sides of the screws are fixedly connected to the four corners of the outside of the baffle 71.
[0031] In this embodiment: through the top block 62, it is convenient to push the pressing plate 61 during use, solving the problem that it is not convenient to push the pressing plate 61 during use. Through the support foot 11, it plays a role in preventing displacement of the frame 1 during use and solves the problem that the frame 1 is prone to shaking during use.
[0032] The working principle of the copper sleeve assembly tool for aerial vehicle aluminum parts provided by the present utility model is as follows:
[0033] Implementation steps of the first innovation point:
[0034] Step 1: First, place the copper kit 10 into the inner box 9 of the handle. At this time, start the air pump 2 and the cylinder 72 by pressing the start button 12 and the control panel 32.
[0035] Step 2: The cylinder 72 restricts the position and direction of the copper kit 10 through the pressing plate 61 and the top block 62 to fix the position and direction of the inner box 9 of the handle. The two limiting devices 5 match and restrict each other, making the pressing of the copper kit 10 more accurate.
[0036] Implementation steps of the second innovation point:
[0037] Step 1: On average, it takes 5 seconds for a finished product to complete the process from placing each part to pressing. In contrast, it takes an average of 15 seconds for the old-fashioned manual pressing tooling to complete the process from placing to manufacturing.
[0038] Step 2: When this facility is running, employees do not need to use extra force. All pressing actions are completed by the cylinder 72. While for the old-fashioned pressing machine, employees need to repeatedly perform the pressing action. Each pressing action requires the hand to press down about 20 cm, and the force required during pressing is about 10 N, which is a waste of manpower.
[0039] The standard parts used in this application document can all be purchased from the market, and can also be customized according to the descriptions in the specification and the drawings. The specific connection methods of each part all adopt conventional means such as bolts, rivets, and welding that are mature in the prior art. The machines, parts, and equipment all adopt conventional models in the prior art. The control method is automatically controlled by a controller. The control circuit of the controller can be realized by simple programming by those skilled in the art, which belongs to the common general knowledge in this field. And this utility model mainly aims to protect mechanical devices, so the control method and circuit connection of this utility model will not be explained in detail. Moreover, the peripheral controller mentioned in the specification can play a control role for the electrical components mentioned in this article, and this peripheral controller is a conventional known device.
[0040] It should be noted that in this article, the term "including", "comprising", or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article, or device including a series of elements not only includes those elements, but also includes other elements not explicitly listed, or further includes elements inherent to such process, method, article, or device.
[0041] In this text, specific examples are used to elaborate on the principle and implementation mode of the present utility model. The description of the above examples is only used to help understand the method and its core idea of the present utility model. The above is only the preferred implementation mode of the present utility model. It should be noted that due to the limited nature of written expression and objectively existing infinite specific structures, for those of ordinary skill in the art, without departing from the principle of the present utility model, several improvements, embellishments or changes can be made, or the above technical features can be combined in an appropriate manner; these improvements, embellishments, changes or combinations, or directly applying the concept and technical solution of the utility model to other occasions without improvement, shall all be regarded as the protection scope of the present utility model.
Claims
1. A high-altitude vehicle aluminum copper sleeve assembly tool, comprising a frame (1), characterized in that: An air pump (2) is arranged at the rear side of the top of the frame (1), a control device (3) is arranged at the top of the air pump (2), a support plate (4) is fixedly connected at the center of the top of the frame (1), a limiting device (5) is arranged at the center of the top of the support plate (4), pushing devices (6) are arranged on both sides of the top of the support plate (4) and located outside the limiting device (5), linkage devices (7) are arranged on both sides of the top of the frame (1) and located outside the pushing device (6), sensing devices (8) are arranged on the front sides of both sides of the top of the frame (1), a start button (12) is fixedly connected on both sides of the top of the frame (1) and located in front of the sensing device (8), the wiring terminal of the start button (12) extends to the bottom of the frame (1), and supporting feet (11) are fixedly connected around the bottom of the frame (1).
2. The high altitude vehicle aluminum copper sleeve assembly tool according to claim 1 is characterized in that: The control device (3) comprises a controller (31), and a control panel (32) is fixedly connected to the front of the controller (31).
3. The high altitude vehicle aluminum copper sleeve assembly tool according to claim 1 is characterized in that: The inner cavity of the limiting device (5) is provided with a handle middle box (9), and the inner cavity of the handle middle box (9) is provided with a copper sleeve (10).
4. The high altitude vehicle aluminum copper sleeve assembly tool according to claim 1 is characterized in that: The linkage device (7) comprises a baffle (71), the outer side of the baffle (71) is fixedly connected to a cylinder (72), the output end of the cylinder (72) extends to the inner side of the baffle (71), and the input end of the cylinder (72) is connected to the output end of the air pump (2).
5. The high altitude vehicle aluminum copper sleeve assembly tool according to claim 1 is characterized in that: The pushing device (6) comprises a pressing plate (61), and a top block (62) is fixedly connected to the outer side of the pressing plate (61).
6. The high altitude vehicle aluminum copper sleeve assembly tool according to claim 2, characterized in that: The control panel (32) is composed of a plurality of control buttons.
7. The high altitude vehicle aluminum copper sleeve assembly tool according to claim 1 is characterized in that: The bottom of the support foot (11) is fixedly connected to a rubber pad, and the bottom of the rubber pad is provided with anti-slip grooves.
8. The high altitude vehicle aluminum copper sleeve assembly tool according to claim 4, characterized in that: Screws are arranged around the outer side of the cylinder (72), and the inner sides of the screws are fixedly connected to the outer side of the baffle (71).