Cutting device for machining mechanical parts
By designing the cutting device of the tool holder rotating mechanism and quick installation mechanism, the problem of labor-consuming and time-consuming traditional tool holder adjustment and cutting tool installation process is solved, and fast and precise angle adjustment and efficient tool installation are achieved, which improves machining efficiency and production efficiency.
Patent Information
- Application Number
- CN202421694668.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-17
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2034-07-17
AI Technical Summary
In the prior art, the traditional tool holder adjustment method is labor-intensive and time-consuming, making it difficult to achieve high precision, and the cutting tool installation process is very labor-intensive and has low efficiency.
A cutting device for machining mechanical parts is designed, including a tool holder rotating mechanism and a quick installation mechanism. The tool holder rotating mechanism achieves rapid and precise angle adjustment through the intermeshing of the external toothed ring, the slave gear and the main gear; the quick installation mechanism achieves rapid installation and disassembly of the cutting tool through the clamping rod, clamping block, clamping sleeve and other components.
This device simplifies the tool holder angle adjustment process, improves adjustment speed and accuracy, reduces the operator's labor intensity, and greatly improves the installation and disassembly efficiency of the cutting tool, and improves production efficiency.
Smart Images

Figure CN222903258U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of machining of mechanical parts, and more specifically, it relates to a cutting device for machining mechanical parts. Background Technique
[0002] In the existing technology, the traditional way to adjust the tool rest usually requires the operator to manually adjust it. This process may involve multiple steps, such as loosening the fixing bolts, adjusting the angle of the tool rest, and tightening the bolts again. This adjustment method is not only laborious but also time-consuming, especially when it is necessary to frequently adjust the angle of the tool rest to meet different machining requirements. In addition, manual adjustment is often difficult to meet the high-precision requirements, which may affect the accuracy and quality of the machined parts.
[0003] There are also problems of high labor intensity and low efficiency in the installation process of the cutting tool of the existing cutting device. Installing the cutting tool usually requires the operator to use specific tools, such as wrenches, screwdrivers, etc., to manually fix the tool on the tool holder. This process is not only laborious but also easily affected by the operator's skill level, resulting in slow installation speed and low efficiency. When it is necessary to replace different types or sizes of cutting tools, this installation method is even more cumbersome and time-consuming, thus affecting the efficiency and production benefits of the entire machining process. Content of the Utility Model
[0004] (1) Technical Problems to be Solved
[0005] Aiming at the problems existing in the existing technology, the utility model provides a cutting device for machining mechanical parts to solve the technical problems that manually adjusting the angle of the tool rest is laborious and the cutting tool cannot be quickly installed as mentioned in the background technique.
[0006] (2) Technical Solutions
[0007] To achieve the above object, the utility model provides the following technical solution: A cutting device for machining mechanical parts, including a machine body, a tool rest rotation mechanism is arranged on the machine body. The tool rest rotation mechanism includes a support plate, a main gear, a tool rest, a driven gear and an external gear ring. The support plate is arranged on the machine body, the main gear is rotatably installed on the support plate, the tool rest is fixedly installed on the main gear, multiple groups of driven gears are arranged on the support plate, the external gear ring is arranged outside the driven gears, and a quick installation mechanism is arranged on the tool rest. The quick installation mechanism includes a clamping rod, a cutting tool, a clamping block, a clamping sleeve, a top ring, a sliding sleeve, a control sleeve and a limit sleeve. The clamping rod is arranged on the tool rest, the cutting tool is arranged on the clamping rod, the clamping block is arranged on the clamping rod, the clamping sleeve is arranged outside the clamping rod, the top ring is arranged inside the clamping sleeve, the sliding sleeve is slidably installed on the outer wall of the clamping sleeve, the control sleeve is rotatably installed on the outer wall of the clamping sleeve, and the limit sleeve is installed at the bottom end of the clamping sleeve.
[0008] The utility model is further configured such that a plurality of groups of slave gears are provided and are rotatably mounted on the support plate respectively, and the plurality of groups of slave gears are meshed with the main gear and the outer gear ring, so that the tool holder rotating mechanism can evenly bear the force, reducing the load of a single gear and extending the service life of the gear.
[0009] The utility model is further configured that the clamping blocks are provided in a plurality of groups, the plurality of groups of clamping blocks are slidably mounted on the clamping rods, and clamping springs are connected between the plurality of groups of clamping blocks and the clamping rods, so that the installation and disassembly of the cutting knife are more convenient.
[0010] The utility model is further configured such that a tension spring is connected between the top end of the top ring and the clamping sleeve, and multiple groups of the tension springs are provided. A clearance groove is provided on the outer wall of the clamping sleeve. The top ring is connected to the sliding sleeve and is slidably installed in the clearance groove. A sliding groove is provided on the outer wall of the sliding sleeve. The tension spring provides the necessary elastic force so that the top ring can slide smoothly.
[0011] The utility model is further configured as follows: a control rod is provided at the top of the control sleeve, and the control rods are provided in multiple groups. Sliding blocks are provided on the inner sides of the multiple groups of control rods, and the multiple groups of sliding blocks move in sliding grooves. A limit block is provided at the bottom of the control sleeve, and the limit blocks are provided in multiple groups, thereby ensuring that the movement of the control rod can be accurately transmitted to the card block.
[0012] The utility model is further configured such that a limiting rod is provided on the outer wall of the limiting sleeve, and multiple groups of limiting rods are provided, and the limiting blocks of the multiple groups are all slidably connected to the limiting rods, and the outer walls of the multiple groups of limiting rods are provided with return springs, and both ends of the multiple groups of return springs are connected to the limiting blocks and the limiting sleeves, thereby ensuring that the position of the cutting knife is fixed during the installation and disassembly process and improving the accuracy of the operation.
[0013] The utility model is further configured such that a limiting fixing mechanism is provided on the outer gear ring, and the limiting fixing mechanism includes a connecting ring, a limiting cylinder and a limiting pin. The connecting ring is arranged at the bottom end of the outer gear ring and is rotatably connected to the support plate. The limiting cylinder is provided with a plurality of groups installed on the outer wall of the outer gear ring. The limiting pin is arranged in the limiting cylinder and extends into the support plate, so as to facilitate the limiting fixation of the tool holder angle adjustment.
[0014] The utility model is further configured such that a plurality of groups of the limiting cylinders are arranged at specific angles, thereby improving the precision and quality of the processed parts.
[0015] (III) Beneficial effects
[0016] Compared with the prior art, the utility model provides a cutting device for machining mechanical parts, which has the following beneficial effects:
[0017] 1. The design of the turret rotation mechanism allows users to achieve quick and precise angle adjustment of the turret through the meshing of the external gear ring, secondary gear, and main gear. When the external gear ring rotates, the meshing secondary gear also rotates, driving the main gear to rotate, and finally realizing the rotation of the turret. This design simplifies the process of turret angle adjustment, improves the adjustment speed and accuracy, and reduces the labor intensity of the operator.
[0018] 2. The design of the quick installation mechanism allows users to achieve quick installation and disassembly of the cutting tool through components such as the clamping rod, clamping block, clamping sleeve, top ring, sliding sleeve, control sleeve, and limit sleeve. When the cutting tool is placed on the turret and connected to the clamping rod through the clamping sleeve, the interaction between the clamping block and the clamping sleeve enables the cutting tool to be quickly and firmly installed. When disassembly is required, by rotating the control sleeve, the coordinated action of the sliding sleeve and the top ring compresses the clamping block, allowing the clamping sleeve to be easily pulled out from the clamping rod, realizing the quick disassembly of the cutting tool. This design greatly improves the installation and disassembly efficiency of the cutting tool, reduces the operation time, and improves the production efficiency.
[0019] 3. The design of the limit fixing mechanism allows users to achieve limit fixing of the turret angle adjustment through the interaction of the connecting ring, limit cylinder, and limit pin. When the turret is adjusted to the appropriate position, align the limit cylinder with the jack on the support plate and insert the limit pin into the limit cylinder to restrict the movement of the external gear ring, thus fixing the turret angle. This design ensures the stability of the turret during the machining process, improves the machining accuracy, simplifies the process of fixing the turret angle, and improves the operation convenience. Description of the Drawings
[0020] Figure 1 It is a schematic diagram of the overall structure of a cutting device for machining mechanical parts in the present utility model;
[0021] Figure 2 It is a schematic diagram of the structure of the turret in the present utility model;
[0022] Figure 3 It is a schematic diagram of the structure of the turret rotation mechanism in the present utility model;
[0023] Figure 4 It is a schematic diagram of the structure of the quick installation mechanism in the present utility model;
[0024] Figure 5 It is a cross-sectional view of the structure of the quick installation mechanism in the present utility model.
[0025] In the figure: 1, body; 2, pallet; 3, main gear; 4, tool rest; 5, driven gear; 6, external gear ring; 7, clamping rod; 8, cutting tool; 9, clamping block; 10, clamping sleeve; 11, top ring; 12, sliding sleeve; 13, control sleeve; 14, limiting sleeve; 15, clamping spring; 16, tension spring; 17, relief groove; 18, sliding groove; 19, control rod; 20, sliding block; 21, limiting block; 22, limiting rod; 23, return spring; 24, connecting ring; 25, limiting cylinder; 26, limiting pin. Detailed implementation manners
[0026] It should be noted that, without conflict, the embodiments in this application and the features in the embodiments can be combined with each other. The following will describe the present utility model in detail with reference to the drawings and in combination with the embodiments.
[0027] It should be pointed out that unless otherwise specified, all technical and scientific terms used in this application have the same meaning as commonly understood by those of ordinary skill in the technical field to which this application belongs.
[0028] In the present utility model, unless otherwise stated, the orientations such as "upper and lower" are usually in the directions shown in the drawings, or in the vertical, perpendicular or gravitational directions; similarly, for the convenience of understanding and description, "left and right" are usually in the left and right shown in the drawings; "inside and outside" refer to the inside and outside relative to the contour of each component itself, but the above orientation terms are not used to limit the present utility model.
[0029] Please refer to Figures 1-5 , a cutting device for machining mechanical parts, including a body 1, a tool rest rotation mechanism is arranged on the body 1, the tool rest rotation mechanism includes a pallet 2, a main gear 3, a tool rest 4, a driven gear 5 and an external gear ring 6, the pallet 2 is arranged on the body 1, the main gear 3 is rotatably installed on the pallet 2, the tool rest 4 is fixedly installed on the main gear 3, multiple groups of driven gears 5 are arranged on the pallet 2, the external gear ring 6 is arranged outside the driven gears 5, a quick installation mechanism is arranged on the tool rest 4, the quick installation mechanism includes a clamping rod 7, a cutting tool 8, a clamping block 9, a clamping sleeve 10, a top ring 11, a sliding sleeve 12, a control sleeve 13 and a limiting sleeve 14, the clamping rod 7 is arranged on the tool rest 4, the cutting tool 8 is arranged on the clamping rod 7, the clamping block 9 is arranged on the clamping rod 7, the clamping sleeve 10 is arranged outside the clamping rod 7, the top ring 11 is arranged inside the clamping sleeve 10, the sliding sleeve 12 is slidably installed on the outer wall of the clamping sleeve 10, the control sleeve 13 is rotatably installed on the outer wall of the clamping sleeve 10, and the limiting sleeve 14 is installed at the bottom end of the clamping sleeve 10.
[0030] Multiple sets of slave gears 5 are rotatably installed on the pallet 2 respectively. Multiple sets of slave gears 5 are all meshed with the main gear 3 and the external gear ring 6. The setting of multiple sets of slave gears 5 enables the tool rest rotation mechanism to evenly bear the force, reduces the load on a single gear, and extends the service life of the gears.
[0031] Multiple sets of clamping blocks 9 are provided. Multiple sets of clamping blocks 9 are slidably installed on the clamping rod 7. A clamping spring 15 is connected between multiple sets of clamping blocks 9 and the clamping rod 7. The setting of multiple sets of clamping blocks 9 and clamping springs 15 makes the installation and disassembly of the cutting tool 8 more convenient.
[0032] A tension spring 16 is connected between the top end of the top ring 11 and the clamping sleeve 10. Multiple sets of tension springs 16 are provided. A relief groove 17 is formed in the outer wall of the clamping sleeve 10. The top ring 11 is connected to the sliding sleeve 12 and is slidably installed in the relief groove 17. A sliding groove 18 is formed in the outer wall of the sliding sleeve 12. The tension spring 16 provides the necessary elastic force to enable the top ring 11 to slide smoothly.
[0033] The top end of the control sleeve 13 is provided with control rods 19. Multiple sets of control rods 19 are provided. Sliding blocks 20 are provided inside multiple sets of control rods 19. Multiple sets of sliding blocks 20 are movable in the sliding groove 18. The bottom end of the control sleeve 13 is provided with limit blocks 21. Multiple sets of limit blocks 21 are provided. The movement of the sliding blocks 20 ensures that the movement of the control rods 19 can be accurately transmitted to the clamping blocks 9.
[0034] Limit rods 22 are provided on the outer wall of the limit sleeve 14. Multiple sets of limit rods 22 are provided. Multiple sets of limit blocks 21 are all slidably connected to the limit rods 22. Return springs 23 are provided on the outer walls of multiple sets of limit rods 22. Both ends of multiple sets of return springs 23 are connected to the limit blocks 21 and the limit sleeve 14. The setting of the limit rods 22 and the limit blocks 21 ensures the fixed position of the cutting tool 8 during the installation and disassembly process, improves the accuracy of the operation, and the return spring 23 helps to restore the limit block to the initial position after the operation is completed, preparing for the next operation.
[0035] A limit fixing mechanism is provided on the external gear ring 6. The limit fixing mechanism includes a connecting ring 24, a limit cylinder 25, and a limit pin 26. The connecting ring 24 is provided at the bottom end of the external gear ring 6 and is rotatably connected to the pallet 2. Multiple sets of limit cylinders 25 are installed on the outer wall of the external gear ring 6. The limit pin 26 is provided in the limit cylinder 25 and extends into the pallet 2. Align the limit cylinder 25 at the appropriate position with the jack provided on the pallet 2 that matches the limit pin 26, and then insert the limit pin 26 into the limit cylinder 25 and insert the bottom end into the jack provided on the pallet 2, so that the external gear ring 6 cannot move, and the limit fixing of the angle adjustment of the tool rest 4 can be completed.
[0036] The multiple groups of limiting cylinders 25 are arranged at specific angles. The specific angles of the limiting cylinders 25 enable the tool holder 4 to be quickly and firmly fixed after being adjusted to the desired angle, thereby improving the stability and accuracy of repeated positioning during the processing, thereby improving the precision and quality of the processed parts.
[0037] When the cutting tool 8 needs to be installed, the cutting tool 8 is placed on the tool holder 4 through the clamping rod 7, and then the clamping sleeve 10 is inserted into the clamping rod 7. When the clamping block 9 set on the clamping rod 7 contacts the clamping sleeve 10, the slope set on the bottom surface of the clamping sleeve 10 pushes the clamping block 9 into the clamping rod 7 and squeezes the clamping spring 15. When the clamping block 9 moves into the clamping sleeve 10, the bottom end of the clamping sleeve 10 contacts the cutting tool 8, and the clamping spring 15 is reset to pop out the clamping block 9. At this time, the bottom surfaces of multiple groups of clamping blocks 9 are in contact with the clamping sleeve 10, completing the rapid installation of the cutting tool 8. When the cutting tool 8 needs to be disassembled, the control sleeve 13 is rotated to drive the control rod 19 and the limit block 21. The sliding block 20 set on the control rod 19 slides along the sliding groove 18, and the limit block 21 slides along the limit rod 22 and presses the clamping spring 15. The positioning spring 23 is squeezed. When the sliding block 20 disengages from the sliding groove 18, the sliding sleeve 12 is pressed downward to drive the top ring 11 to slide along the giving way groove 17, so that the inclined slope set on the bottom surface of the top ring 11 presses the block 9 and pulls the clamping sleeve 10 upward. When the top ring 11 completely presses the block 9 into the clamping rod 7, the clamping sleeve 10 can be disengaged from the abutment of the block 9, so that the clamping sleeve 10 is disengaged from the clamping rod 7, and the cutting knife 8 is pulled out of the clamping rod 7, and the quick disassembly of the cutting knife 8 can be completed. When it is necessary to adjust the angle of the tool holder 4, the outer gear ring 6 is rotated, and the outer gear ring 6 is meshed with multiple groups of slave gears 5 to drive multiple groups of slave gears 5 to rotate, and the multiple groups of slave gears 5 are meshed with the main gear 3 to drive the main gear 3 to rotate, and the main gear 3 drives the tool holder 4 to rotate, and the use angle of the tool holder 4 can be adjusted.
[0038] More specifically, when the tool holder 4 is adjusted to a suitable position and needs to be fixed, the limit cylinder 25 at the suitable position is aligned with the socket provided on the support plate 2 and matches the limit pin 26, and then the limit pin 26 is inserted into the limit cylinder 25 and the bottom end is inserted into the socket provided on the support plate 2, so that the outer gear ring 6 cannot move, thereby completing the limit fixation of the angle adjustment of the tool holder 4.
[0039] See also Figure 2 As an implementation method of a cutting device for machining mechanical parts for a limiting and fixing mechanism: a limiting and fixing mechanism is arranged on the outer gear ring 6, and the limiting and fixing mechanism includes a connecting ring 24, a limiting cylinder 25 and a limiting pin 26. The connecting ring 24 is arranged at the bottom end of the outer gear ring 6 and is rotatably connected to the support plate 2. The limiting cylinder 25 is provided with multiple groups installed on the outer wall of the outer gear ring 6. The limiting pin 26 is arranged in the limiting cylinder 25 and extends into the support plate 2.
[0040] The plurality of groups of limiting cylinders 25 are arranged at specific angles.
[0041] In summary, when the overall equipment is in use or running: when the cutting blade 8 needs to be installed, the cutting blade 8 is placed on the tool holder 4 through the clamping rod 7, and then the clamping sleeve 10 is inserted into the clamping rod 7. When the clamping block 9 set on the clamping rod 7 contacts the clamping sleeve 10, the slope set on the bottom surface of the clamping sleeve 10 pushes the clamping block 9 into the clamping rod 7 and squeezes the clamping spring 15. When the clamping block 9 moves into the clamping sleeve 10, the bottom end of the clamping sleeve 10 contacts the cutting blade 8, and the clamping spring 15 is reset to pop out the clamping block 9. At this time, the bottom surfaces of multiple groups of clamping blocks 9 are in contact with the clamping sleeve 10, completing the rapid installation of the cutting blade 8. When the cutting blade 8 needs to be disassembled, the control sleeve 13 is rotated to drive the control rod 19 and the limit block 21. The sliding block 20 set on the control rod 19 slides along the sliding groove 18, and the limit block 21 moves along the limit rod 22. When the sliding block 20 is disengaged from the sliding groove 18, the sliding sleeve 12 is pressed downward to drive the top ring 11 to slide along the giving way groove 17, so that the inclined slope set on the bottom surface of the top ring 11 presses the card block 9 and pulls the clamping sleeve 10 upward. When the top ring 11 completely presses the card block 9 into the clamping rod 7, the clamping sleeve 10 can be disengaged from the abutment of the card block 9, so that the clamping sleeve 10 is disengaged from the clamping rod 7, and the cutting knife 8 is pulled out of the clamping rod 7. The quick disassembly of the cutting knife 8 can be completed. When the angle of the tool holder 4 needs to be adjusted, the outer gear ring 6 is rotated, and the outer gear ring 6 is meshed with multiple groups of slave gears 5 to drive multiple groups of slave gears 5 to rotate. Through multiple groups of slave gears 5 and the main gear 3, the main gear 3 is driven to rotate, and the main gear 3 drives the tool holder 4 to rotate, and the use angle of the tool holder 4 can be adjusted.
[0042] When the tool holder 4 is adjusted to a suitable position and needs to be fixed, align the limit cylinder 25 at the suitable position with the socket provided on the support plate 2 and matching the limit pin 26, then insert the limit pin 26 into the limit cylinder 25 and the bottom end into the socket provided on the support plate 2, so that the outer gear ring 6 cannot move, thereby completing the limit fixation of the angle adjustment of the tool holder 4.
[0043] In all the schemes mentioned above, the connection between two parts can be selected according to actual conditions by welding, bolt and nut matching connection, bolt or screw connection or other well-known connection methods, which are not described here one by one. In the above, all fixed connections are preferably welded. Although the embodiments of the utility model have been shown and described, it can be understood by ordinary technicians in this field that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the utility model. The scope of the utility model is defined by the attached claims and their equivalents.
Claims
1. A cutting device for machining mechanical parts, comprising a body (1), characterized in that: The machine body (1) is provided with a tool holder rotating mechanism, the tool holder rotating mechanism comprising a support plate (2), a main gear (3), a tool holder (4), a slave gear (5) and an outer gear ring (6), the support plate (2) being provided on the machine body (1), the main gear (3) being rotatably mounted on the support plate (2), the tool holder (4) being fixedly mounted on the main gear (3), the slave gear (5) being provided with a plurality of groups mounted on the support plate (2), the outer gear ring (6) being arranged on the outside of the slave gear (5), and the tool holder (4) being provided with a quick installation mechanism, the quick installation mechanism comprising a clamping rod (7), a cutting knife (8), a clamping block ( 9), a clamping sleeve (10), a top ring (11), a sliding sleeve (12), a control sleeve (13) and a limiting sleeve (14), wherein the clamping rod (7) is arranged on the tool holder (4), the cutting tool (8) is arranged on the clamping rod (7), the clamping block (9) is arranged on the clamping rod (7), the clamping sleeve (10) is arranged outside the clamping rod (7), the top ring (11) is arranged inside the clamping sleeve (10), the sliding sleeve (12) is slidably mounted on the outer wall of the clamping sleeve (10), the control sleeve (13) is rotatably mounted on the outer wall of the clamping sleeve (10), and the limiting sleeve (14) is mounted on the bottom end of the clamping sleeve (10).
2. A cutting device for machining mechanical parts according to claim 1, characterized in that: The slave gears (5) are provided with a plurality of groups which are rotatably mounted on the support plate (2), and the plurality of groups of slave gears (5) are mutually meshed with the master gear (3) and the outer gear ring (6).
3. A cutting device for machining mechanical parts according to claim 1, characterized in that: The clamping blocks (9) are provided in multiple groups, and the multiple groups of clamping blocks (9) are slidably mounted on the clamping rod (7), and clamping springs (15) are connected between the multiple groups of clamping blocks (9) and the clamping rod (7).
4. The cutting device for machining mechanical parts according to claim 1, characterized in that: A tension spring (16) is connected between the top end of the top ring (11) and the clamping sleeve (10), and a plurality of tension springs (16) are provided. A clearance groove (17) is provided on the outer wall of the clamping sleeve (10). The top ring (11) is connected to the sliding sleeve (12) and is slidably installed in the clearance groove (17). A sliding groove (18) is provided on the outer wall of the sliding sleeve (12).
5. A cutting device for machining mechanical parts according to claim 4, characterized in that: A control rod (19) is provided at the top end of the control sleeve (13), and the control rod (19) is provided in multiple groups. A sliding block (20) is provided inside each of the multiple groups of control rods (19). The multiple groups of sliding blocks (20) are movable in the sliding grooves (18). A limit block (21) is provided at the bottom end of the control sleeve (13), and the limit block (21) is provided in multiple groups.
6. A cutting device for machining mechanical parts according to claim 5, characterized in that: The outer wall of the limiting sleeve (14) is provided with a limiting rod (22), and the limiting rod (22) is provided with multiple groups. The multiple groups of limiting blocks (21) are all slidably connected to the limiting rod (22), and the outer walls of the multiple groups of limiting rods (22) are provided with a return spring (23), and both ends of the multiple groups of return springs (23) are connected to the limiting blocks (21) and the limiting sleeve (14).
7. The cutting device for machining mechanical parts according to claim 1, characterized in that: The outer gear ring (6) is provided with a limit fixing mechanism, the limit fixing mechanism comprising a connecting ring (24), a limit cylinder (25) and a limit pin (26); the connecting ring (24) is arranged at the bottom end of the outer gear ring (6) and is rotatably connected to the support plate (2); the limit cylinder (25) is provided with a plurality of groups mounted on the outer wall of the outer gear ring (6); the limit pin (26) is arranged in the limit cylinder (25) and extends into the support plate (2).
8. A cutting device for machining mechanical parts according to claim 7, characterized in that: The plurality of groups of limiting cylinders (25) are arranged at specific angles.