Cutting device for air purification filter screen production

By designing a cutting device for the production of air purification filters, using a conveyor belt system driven by electric push rods and servo motors, the filters are automatically taken out of the cutting machine and introduced into the storage box, solving the problem of time-consuming and labor-intensive removal of the filters manually, and improving production efficiency and safety.

CN222904267UActive Publication Date: 2025-05-27ZHEJIANG OULING FILTER TECH CO LTD
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Patent Information

Application Number
CN202421982308.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-15
Publication Date
2025-05-27
Estimated Expiration
2034-08-15

AI Technical Summary

Technical Problem

During the filter production process, the filter needs to be manually removed after cutting, which makes the operation time-consuming and labor-intensive, increasing the burden on the production line and reducing production efficiency.

Method used

A cutting device for the production of air purification filters is designed, including a cutting machine, a mounting base, an electric push rod, a pallet, a conveyor belt and a servo motor. The pallet is pushed upward through the electric push rod, the conveyor belt in the pallet supports and moves the filter net, and the servo motor drives the conveyor belt to rotate, and the filter net is introduced into the storage box for unified collection.

Benefits of technology

Through the automated conveyor belt system, the production efficiency and safety of the filter are improved, the time and labor intensity of manual operation are reduced, and the damage or deformation of the filter is avoided during the movement.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a cutting device for air purification filter screen production, which is characterized by comprising a cutting machine, a mounting seat, an electric push rod, a supporting plate, a conveying belt and a servo motor, the mounting seat is fixed in the cutting machine, the electric push rod is fixed in the mounting seat, the telescopic end of the electric push rod is connected with the supporting plate, the conveying belt is arranged in the supporting plate, and the servo motor is arranged in the conveying belt. The servo motor provides power for the conveying belt; the filter screen cutting device has the advantages that the supporting plate is pushed upwards through the electric push rod, the conveying belt in the supporting plate supports the cut filter screen, then the servo motor drives the conveying belt to rotate, and the conveying belt horizontally moves the filter screen and guides the filter screen into the storage box to be collected in a unified mode; according to the device, the filter screen is supported and conveyed through the supporting plate moving up and down and the conveying belt, and the production efficiency and safety of the filter screen are improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of filter screen production, in particular to a cutting device for producing air purification filter screens. Background Technique

[0002] In the production process of filter screens, after the filter screens are carefully edge-attached by an edge-attaching machine, although the edges are strengthened and beautified, a new problem is left at the same time - protruding corners. These corners not only affect the overall aesthetics of the filter screens, but may also cause inconvenience to subsequent assembly and use, and even affect the filtering effect. Therefore, in order to further optimize the shape and performance of the filter screens, the manufacturer will use a four-corner cutting machine to accurately cut the corners of the filter screens. The four-corner cutting machine is famous for its high precision and high efficiency, and can accurately remove the redundant parts at the edges of the filter screens, making their corners flat and smooth, meeting the design requirements. However, although this step greatly improves the quality of the filter screens, the problems that follow cannot be ignored: after cutting, the filter screens need to be manually removed from the cutting machine.

[0003] Since the filter screens may have large sizes, weights or special shapes, the manual removal process is often time-consuming and laborious. The operator needs to carefully lift the filter screens from the cutting platform to avoid damaging or deforming the filter screens during the moving process. At the same time, if there are a large number of filter screens on the production line, this repetitive physical labor not only increases the burden on the operator, but may also reduce the overall production efficiency. Content of the Utility Model

[0004] The technical problem to be solved by the utility model is to provide a cutting device for producing air purification filter screens.

[0005] The technical solution adopted by the utility model to solve the above technical problem is: a cutting device for producing air purification filter screens, which includes a cutting machine, and also includes a mounting seat, an electric push rod, a support plate, a conveyor belt and a servo motor. The mounting seat is fixed inside the cutting machine, the electric push rod is fixed inside the mounting seat, the telescopic end of the electric push rod is connected with a support plate, a conveyor belt is arranged inside the support plate, and the servo motor provides power for the conveyor belt.

[0006] A more excellent preferred scheme of the utility model is that it also includes a connecting rod. The support plates are symmetrically arranged, and the rotating shafts of the symmetric conveyor belts are driven by the connecting rod.

[0007] A more excellent preferred scheme of the utility model is that it also includes a support board. A support board is arranged inside the support plate, and the support board supports the conveyor belt.

[0008] A more excellent preferred scheme of the utility model is that it also includes a fixing plate and a storage box. The fixing plate is fixedly connected to the side of the cutting machine, and the storage box is fixed on the fixing plate.

[0009] A more excellent preferred solution of the present utility model is that it further includes a shock pad, and a shock pad is provided on the inner bottom surface of the storage box.

[0010] A more excellent preferred solution of the present utility model is that it further includes a guide plate, the guide plate is connected to the side of the cutting machine, and the guide plate guides the filter screen into the storage box.

[0011] A more excellent preferred solution of the present utility model is that it further includes an isolation sleeve, the isolation sleeve is connected to the mounting seat, and is specifically located outside the electric push rod.

[0012] A more excellent preferred solution of the present utility model is that it further includes a baffle, the baffle is fixedly connected inside the cutting machine, and the baffle separates the filter screen and the scraps.

[0013] Compared with the prior art, the advantages of the present utility model are as follows: The electric push rod pushes the pallet upward, the conveyor belt in the pallet supports the cut filter screen, and then the servo motor drives the conveyor belt to rotate. The conveyor belt horizontally moves the filter screen and guides it into the storage box for unified collection. Compared with the existing method of manually taking materials, this device supports and conveys the filter screen through the vertically moving pallet and the conveyor belt, improving the production efficiency and safety of the filter screen. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] The present utility model will be further described in detail below in conjunction with the drawings and preferred embodiments. However, those skilled in the art will understand that these drawings are only drawn for the purpose of explaining the preferred embodiments and should not be used as a limitation to the scope of the present utility model. In addition, unless otherwise specified, the drawings only schematically show the composition or structure of the described object and may include exaggerated displays, and the drawings are not necessarily drawn to scale.

[0015] Figure 1 It is a three-dimensional structure diagram of the present utility model.

[0016] Figure 2 It is a three-dimensional structure diagram of the mounting seat and the electric push rod of the present utility model.

[0017] Figure 3 It is a three-dimensional structure diagram of the servo motor and the connecting rod of the present utility model.

[0018] Figure 4 It is a three-dimensional structure diagram of the support plate and the conveyor belt of the present utility model.

[0019] In the figure: 1 - cutting machine, 2 - mounting base, 3 - electric push rod, 4 - pallet, 5 - conveyor belt, 6 - servo motor, 7 - connecting rod, 8 - support plate, 9 - fixing plate, 10 - storage box, 11 - shock pad, 12 - guide plate, 13 - isolation sleeve, 14 - baffle plate. Detailed implementation mode

[0020] The preferred embodiments of the present invention will be described in detail below with reference to the accompanying drawings. Those skilled in the art will understand that these descriptions are only descriptive and exemplary, and should not be construed as limiting the protection scope of the present invention.

[0021] It should be noted that: Similar reference numerals represent similar items in the following drawings. Therefore, once an item is defined in one drawing, it may not be further defined and explained in subsequent drawings.

[0022] This embodiment mainly elaborates on the structure of the filter screen production and cutting device, as follows:

[0023] A cutting device for producing air purification filter screens, as Figures 1 - 4 shown, includes a cutting machine 1, and also includes a mounting base 2, an electric push rod 3, a pallet 4, a conveyor belt 5 and a servo motor 6. The mounting base 2 is fixed inside the cutting machine 1, the electric push rod 3 is fixed inside the mounting base 2, the telescopic end of the electric push rod 3 is connected with a pallet 4. The pallets 4 are symmetrically arranged. A conveyor belt 5 is arranged inside the pallets 4. A support plate 8 is arranged inside the pallets 4. The support plate 8 supports the conveyor belt 5. The rotating shafts of the symmetric conveyor belts 5 are driven through a connecting rod 7. The servo motor 6 provides power for the conveyor belt 5.

[0024] As Figure 1 and Figure 4 shown, it also includes a fixing plate 9 and a storage box 10. The fixing plate 9 is fixedly connected to the side of the cutting machine 1, the storage box 10 is fixed on the fixing plate 9, and a shock pad 11 is arranged on the inner bottom surface of the storage box 10.

[0025] As Figure 1 and Figure 4 shown, it also includes a guide plate 12. The guide plate 12 is connected to the side of the cutting machine 1. The guide plate 12 guides the filter screen into the storage box 10.

[0026] As Figure 1 and Figure 4 shown, it also includes an isolation sleeve 13 and a baffle plate 14. The isolation sleeve 13 is connected to the mounting base 2, specifically located outside the electric push rod 3. The isolation sleeve 13 is used to externally protect the electric push rod 3 to prevent scrap materials from hindering the operation of the electric push rod 3. The baffle plate 14 is fixedly connected inside the cutting machine 1. The baffle plate 14 separates the filter screen and the scrap materials.

[0027] Working principle: The filter screen is placed in the cutting machine 1 for corner cutting. The generated scraps will fall into the cutting machine 1. After the filter screen is cut, the electric push rod 3 is started to lift the pallet 4 upward until the conveyor belt 5 contacts and supports the filter screen. The conveyor belt 5 is made of rubber material with a large friction force. The servo motor 6 is started to drive the conveyor belt 5 to rotate. The conveyor belt 5 will push the filter screen to move horizontally. After the filter screen is translated to the edge of the cutting machine 1, it is guided by the guide plate 12. Finally, the filter screen falls into the storage box 10. A shock pad 11 made of soft rubber material is provided at the bottom of the storage box 10, which can protect the filter screen.

[0028] In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "upper", "lower", "front", "rear", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship in which the product of the present invention is usually placed during use. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present invention.

[0029] The above has introduced in detail a cutting device for producing an air purification filter screen provided by the present invention. Specific examples are used in this article to elaborate on the principle and implementation manner of the present invention. The description of the above embodiments is only used to help understand the present invention and its core idea. It should be pointed out that for those of ordinary skill in the art of this technology, without departing from the principle of the present invention, several improvements and modifications can still be made to the present invention, and these improvements and modifications also fall within the protection scope of the claims of the present invention.

Claims

1. A cutting device for producing air purification filter nets, comprising a cutting machine (1), characterized in that: The invention also comprises a mounting seat (2), an electric push rod (3), a support plate (4), a conveyor belt (5) and a servo motor (6); the mounting seat (2) is fixed inside the cutting machine (1); the electric push rod (3) is fixed inside the mounting seat (2); the telescopic end of the electric push rod (3) is connected to the support plate (4); the conveyor belt (5) is arranged inside the support plate (4); and the servo motor (6) provides power to the conveyor belt (5).

2. A cutting device for producing air purification filter nets according to claim 1, characterized in that: It also includes a connecting rod (7), the supporting plates (4) are symmetrically arranged, and the rotating shafts of the symmetrical conveyor belts (5) are driven through the connecting rod (7).

3. A cutting device for producing air purification filter nets according to claim 2, characterized in that: It also includes a support plate (8), which is arranged inside the support plate (4) and supports the conveyor belt (5).

4. A cutting device for producing air purification filter nets according to claim 3, characterized in that: It also includes a fixing plate (9) and a storage box (10), wherein the fixing plate (9) is fixedly connected to the side of the cutting machine (1), and the storage box (10) is fixed on the fixing plate (9).

5. A cutting device for producing air purification filter nets according to claim 4, characterized in that: It also includes a shock-absorbing pad (11), and the inner bottom surface of the storage box (10) is provided with the shock-absorbing pad (11).

6. A cutting device for producing air purification filter nets according to claim 5, characterized in that: It also includes a guide plate (12) which is connected to the side of the cutting machine (1) and guides the filter screen into the storage box (10).

7. A cutting device for producing air purification filter nets according to claim 6, characterized in that: It also includes an isolation sleeve (13), which is connected to the mounting seat (2) and is specifically located outside the electric push rod (3).

8. A cutting device for producing air purification filter nets according to claim 7, characterized in that: It also includes a baffle (14), which is fixed inside the cutting machine (1) and separates the filter screen from the scraps.