Novel full-servo control high-speed window patching machine

Abstract

The utility model discloses a novel full-servo control high-speed window patching machine, which relates to the technical field of window patching machines and comprises a detachable first base and a detachable second base, the detachable first base is arranged at the bottom of a feeding mechanism, and the detachable second base is arranged at the bottoms of a gluing mechanism, a film pasting mechanism and a pressing mechanism. Inserting grooves are formed in the surfaces of the first detachable bases and the surfaces of the second detachable bases, the first detachable bases and the second detachable bases which are adjacent to each other are fixed by inserting first magnetic strips, and the feeding mechanism, the gluing mechanism, the film pasting mechanism and the pressing mechanism are each provided with an independent conveying assembly and are arranged in a split mode. The modularized window pasting mechanism, the feeding mechanism, the gluing mechanism, the film pasting mechanism and the pressing mechanism can be independently used to replace a traditional integrated design, equipment can be conveniently transported and transferred, butt joint limiting of adjacent mechanisms can be completed by inserting first magnetic strips into adjacent inserting grooves in the using process, and operation is easy and convenient.

Description

Technical Field

[0001] The utility model relates to the technical field of window pasting machines, in particular to a new type of fully servo-controlled high-speed window pasting machine. Background Art

[0002] The fully servo-controlled high-speed window pasting machine uses a servo motor as the power source, and realizes the precise movement and coordinated cooperation of each component through a precise servo control system. This control method has the advantages of fast response speed, high positioning accuracy, stable and reliable operation, etc.

[0003] As a highly intelligent device on the market, the fully servo-controlled high-speed window pasting machine usually includes an automatic feeding mechanism, an automatic glue coating mechanism, an automatic film pasting mechanism and an automatic pressing mechanism. As a pipeline-type device, the four groups of automation mechanisms will adopt an integrated design, and at the same time, the transmission component is a single-strip design from the automatic feeding mechanism to the automatic pressing mechanism. The integration of the mechanisms will make the equipment relatively large in volume and difficult for manufacturers to transport and transfer outward. Therefore, a new type of fully servo-controlled high-speed window pasting machine is needed. Summary of the Utility Model

[0004] The purpose of the utility model is to solve the disadvantages existing in the prior art, and to propose a new type of fully servo-controlled high-speed window pasting machine. By setting modular window pasting mechanisms, the feeding mechanism, the glue coating mechanism, the film pasting mechanism and the pressing mechanism can be used independently to replace the traditional integrated design, which is convenient for transporting and transferring the equipment. During the use process, the adjacent mechanisms can be docked and limited by inserting the first magnetic strip into the adjacent slots, and the operation is simple.

[0005] In order to achieve the above purpose, the utility model adopts the following technical scheme:

[0006] A new type of fully servo-controlled high-speed window pasting machine, comprising: a detachable first base and a detachable second base. The detachable first base is arranged at the bottom of the feeding mechanism, and the detachable second bases are arranged at the bottoms of the glue coating mechanism, the film pasting mechanism and the pressing mechanism. Slots are provided on the surfaces of the detachable first base and the detachable second bases, and the adjacent detachable first base and detachable second base are fixed by inserting a first magnetic strip;

[0007] The feeding mechanism, the glue coating mechanism, the film pasting mechanism and the pressing mechanism group are all provided with independent transmission components and are arranged in a split manner.

[0008] The utility model is further arranged such that the feeding mechanism, the glue coating mechanism, the film pasting mechanism and the pressing mechanism form the main body of the window pasting machine.

[0009] The present utility model is further configured such that a slot is provided on the surface of the detachable first base, and two slots are provided on the surface of the detachable second base, and four sets of universal wheels are provided at the bottom of both the detachable first base and the detachable second base.

[0010] The present utility model is further configured such that the first magnetic strips are all U-shaped and can be just inserted into the slots, handles are provided at the ends of the first magnetic strips, and electromagnets are fixedly installed at the bottom of the slots, which can adsorb the two ends of the first magnetic strips after being electrified.

[0011] The present utility model is further configured such that a material collecting mechanism is provided on the right side of the pressing mechanism, and the material collecting mechanism includes an L-shaped second magnetic strip fixed at the front end.

[0012] The present utility model is further configured such that the second magnetic strip is inserted into the slot of the detachable second base to limit the material collecting mechanism, and four sets of universal wheels are provided at the bottom of the material collecting mechanism.

[0013] The present utility model is further configured such that the material collecting mechanism further includes: an electric telescopic cylinder, which is fixed at the inner bottom end of the material collecting mechanism; a support plate, which is fixed at the upper end of the telescopic parts of the four groups of electric telescopic cylinders; and a rubber pad, which is connected to the upper surface of the support plate.

[0014] The beneficial effects of the present utility model are as follows:

[0015] 1. The full servo control high-speed window pasting machine mainly includes a feeding mechanism, a glue coating mechanism, a film pasting mechanism and a pressing mechanism. The feeding mechanism, the glue coating mechanism, the film pasting mechanism and the pressing mechanism are all of split design and have independent transmission components. The transmission components can be just docked. Four sets of automatic mechanisms are provided with detachable bases at the bottom. The adjacent detachable bases can be limited and fixed by the first magnetic strips. At the same time, universal wheels are provided at the bottom of the detachable bases. After being split, they can be independently transported and transferred for easy operation.

[0016] 2. The full servo control high-speed window pasting machine is additionally equipped with a matching material collecting mechanism. The material collecting mechanism can also be limited by inserting the second magnetic strip into the slot. The support plate in the material collecting mechanism can move downward as the number of paper sheets inside increases, effectively preventing the paper sheets from being damaged due to gravity drop after window pasting. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 is a schematic diagram of the overall structure of a novel full servo control high-speed window pasting machine proposed by the present utility model;

[0018] Figure 2 is a schematic diagram of the structure of the detachable second base of a novel full servo control high-speed window pasting machine proposed by the present utility model;

[0019] Figure 3Schematic diagram of the material receiving mechanism of a new type of fully servo-controlled high-speed window pasting machine proposed by the present utility model;

[0020] Figure 4 Schematic diagram of the support plate of a new type of fully servo-controlled high-speed window pasting machine proposed by the present utility model.

[0021] In the figure: 1. Loading mechanism; 2. Glue applying mechanism; 3. Film pasting mechanism; 4. Pressing mechanism; 5. Material receiving mechanism; 6. Detachable first base; 7. Detachable second base; 8. First magnetic strip; 9. Handle; 10. Slot; 11. Electromagnet; 12. Universal wheel; 13. Second magnetic strip; 14. Rubber pad; 15. Support plate; 16. Electric telescopic cylinder. Specific embodiments

[0022] The technical solutions of this patent will be further described in detail below in conjunction with specific embodiments.

[0023] The embodiments of this patent are described in detail below. The examples of the embodiments are shown in the drawings, where the same or similar reference numerals represent the same or similar elements or elements with the same or similar functions from beginning to end. The embodiments described below by referring to the drawings are exemplary and are only used to explain this patent and should not be construed as a limitation of this patent.

[0024] In the description of this patent, it should be understood that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing this patent and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this patent.

[0025] In the description of this patent, it should be noted that unless otherwise clearly specified and defined, the terms "installation", "connection", "connection", "setting" should be understood in a broad sense. For example, it can be fixedly connected and set, or detachably connected and set, or integrally connected and set. For those of ordinary skill in the art, the specific meanings of the above terms in this patent can be understood according to specific circumstances.

[0026] Refer to Figures 1-4, a new type of fully servo-controlled high-speed window pasting machine, comprising: a detachable first base 6 and a detachable second base 7. The detachable first base 6 is disposed at the bottom of the feeding mechanism 1, and the detachable second base 7 is disposed at the bottoms of the glue coating mechanism 2, the film pasting mechanism 3 and the pressing mechanism 4. Slots 10 are formed on the surfaces of the detachable first base 6 and the detachable second base 7. The adjacent detachable first base 6 and detachable second base 7 are fixed by inserting a first magnetic strip 8; the feeding mechanism 1, the glue coating mechanism 2, the film pasting mechanism 3 and the pressing mechanism 4 are each provided with an independent transmission component and are separately arranged. The feeding mechanism 1, the glue coating mechanism 2, the film pasting mechanism 3 and the pressing mechanism 4 of the present device form the main body of the window pasting machine, and all adopt the same design as the fully servo-controlled high-speed window pasting machine on the market. The difference lies in that: a split design is adopted on the machine body instead of the traditional integral design; on the transmission component, an independent transmission belt is used instead of a single transmission belt. When the four groups of mechanisms are aligned and connected, they can operate normally. The detachable first base 6 and the detachable second base 7 are both fixed to the upper mechanisms by a plurality of bolts, so that the bases can be disassembled and used. After installing the bases and arranging the four groups of mechanisms in alignment according to the window pasting process, the first magnetic strip 8 can be inserted into the slots 10 of adjacent mechanisms, and the adjacent mechanisms can be quickly limited and fixed. The four groups of mechanisms can be connected by three first magnetic strips 8.

[0027] Further, a slot 10 is provided on the surface of the detachable first base 6, and two slots 10 are provided on the surface of the detachable second base 7. Four groups of universal wheels 12 are provided at the bottoms of the detachable first base 6 and the detachable second base 7. The detachable first base 6 is disposed below the feeding mechanism 1. The single slot 10 of the detachable first base 6 is mainly used to dock with the detachable second base 7 below the glue coating mechanism 2. The detachable second base 7 can be docked with adjacent mechanisms on the left and right. The design of the universal wheels 12 facilitates the transportation of a single mechanism when used independently.

[0028] In this embodiment, the first magnetic strips 8 are all U-shaped and can be just inserted into the slots 10. Handles 9 are provided at the ends of the first magnetic strips 8. Electromagnets 11 are fixedly installed at the bottoms of the slots 10. After being energized, the electromagnets 11 can adsorb the two ends of the first magnetic strips 8. When the three first magnetic strips 8 are connected to the corresponding slots 10 and the four groups of mechanisms are docked, the operation of the electromagnets 11 in the slots 10 can be started. After the electromagnets 11 are energized, magnetic force is generated, and the adsorption force of the electromagnets 11 can be increased by adjusting the current. The first magnetic strips 8 and the second magnetic strips 13 both adopt strong magnets. After the electromagnets 11 are energized, the handles 9 are pushed to insert the first magnetic strips 8 to the bottoms of the slots 10 to contact the electromagnets 11, and the first magnetic strips 8 are firmly adsorbed, further ensuring the stability of each mechanism after limiting.

[0029] Specifically, as Figure 3As shown in the figure, a material collecting mechanism 5 is arranged on the right side of the pressing mechanism 4. The material collecting mechanism 5 includes an L-shaped second magnetic strip 13 fixed at the front end. The second magnetic strip 13 is inserted into the slot 10 of the detachable second base 7 to limit the material collecting mechanism 5. Four sets of universal wheels 12 are arranged at the bottom of the material collecting mechanism 5. The second magnetic strip 13 is integrally installed on the material collecting mechanism 5. With the L-shaped design, the second magnetic strip 13 can be directly inserted into the detachable second base 7 below the pressing mechanism 4. Similarly, after the electromagnet 11 is powered on, the second magnetic strip 13 is inserted into the end of the slot 10 and contacts the electromagnet 11, and can be firmly adsorbed. The universal wheels 12 at the bottom of the material collecting mechanism 5 facilitate the transfer of the paper pieces after window pasting to other equipment for processing.

[0030] Specifically, as Figures 3-4 shown, the material collecting mechanism 5 further includes: an electric telescopic cylinder 16, which is fixed at the inner bottom end of the material collecting mechanism 5; a support plate 15, which is fixed at the upper ends of the telescopic parts of the four groups of electric telescopic cylinders 16; a rubber pad 14, which is connected to the upper surface of the support plate 15. The material collecting mechanism 5 is located on the right side of the pressing mechanism 4. The material collecting mechanism 5 of this device uses a matching design to replace the traditional cardboard box as the collecting structure. When the cardboard box is used as the collecting structure, when the paper pieces on the pressing mechanism 4 fall into the box due to gravity, they are likely to be damaged due to the large impact force. The second magnetic strip 13 first set in the material collecting mechanism 5 of this device can be firmly limited on the pressing mechanism 4 and is not easily offset due to human factors. Secondly, the four groups of electric telescopic cylinders 16 in the pressing mechanism 4 can drive the support plate 15 to move longitudinally. The four groups of electric telescopic cylinders 16 can drive the support plate 15 to move downward gradually. When the paper pieces are initially collected and the distance between the paper pieces and the support plate 15 is small, they will directly fall onto the rubber pad 14 on the upper surface of the support plate 15, reducing the impact of gravity fall and effectively ensuring the integrity of the finished paper pieces.

[0031] It should be noted that the electric telescopic cylinder 16 uses a servo electric cylinder, and its speed and displacement distance can be adjusted through a servo controller. A pressure sensor can be installed in the support plate 15 to send a signal to the control end when the detected pressure gradually increases, and the control end controls the displacement of the electric telescopic cylinder 16 at a certain speed and distance.

[0032] Working principle: When using the present utility model, the full servo-controlled high-speed window pasting machine mainly includes a feeding mechanism 1, a glue coating mechanism 2, a film pasting mechanism 3 and a pressing mechanism 4. The feeding mechanism 1, the glue coating mechanism 2, the film pasting mechanism 3 and the pressing mechanism 4 are all of split design and have independent transmission components, and the transmission components can be just docked. Removable bases are provided at the bottoms of the four groups of automation mechanisms, and adjacent removable bases can be limited and fixed by a first magnetic strip 8. At the same time, universal wheels 12 are provided at the bottoms of the removable bases. After being split, they can be independently transported and transferred for easy operation. The full servo-controlled high-speed window pasting machine is additionally equipped with a matching material receiving mechanism 5. The material receiving mechanism 5 can also be limited by inserting a second magnetic strip 13 into a slot 10. The support plate 15 in the material receiving mechanism 5 can move downward as the number of internal paper sheets increases, effectively preventing damage caused by the gravity drop of the paper sheets after window pasting.

[0033] The above is only a preferred specific embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present utility model, according to the technical solution of the present utility model and its inventive concept, makes equivalent substitutions or changes, and should be covered within the protection scope of the present utility model.

Claims

1. A new type of fully servo-controlled high-speed window patching machine, including: The detachable No. 1 base (6) and the detachable No. 2 base (7) are characterized in that the detachable No. 1 base (6) is arranged at the bottom of the feeding mechanism (1), and the detachable No. 2 base (7) is arranged at the bottom of the gluing mechanism (2), the film sticking mechanism (3) and the pressing mechanism (4). The surfaces of the detachable No. 1 base (6) and the detachable No. 2 base (7) are provided with slots (10), and adjacent detachable No. 1 bases (6) and detachable No. 2 bases (7) are fixed by inserting a No. 1 magnetic strip (8); The feeding mechanism (1), the gluing mechanism (2), the film pasting mechanism (3) and the pressing mechanism (4) are all provided with independent transmission components and are arranged in a split type.

2. According to claim 1, a new type of fully servo-controlled high-speed window patching machine is characterized in that: The feeding mechanism (1), the gluing mechanism (2), the film pasting mechanism (3) and the pressing mechanism (4) constitute the main body of the window pasting machine.

3. According to claim 1, a new type of full servo controlled high-speed window patching machine is characterized in that: A slot (10) is provided on the surface of the detachable first base (6), two slots (10) are provided on the surface of the detachable second base (7), and four sets of universal wheels (12) are provided at the bottom of the detachable first base (6) and the detachable second base (7).

4. According to claim 1, a new type of full servo controlled high-speed window patching machine is characterized in that: The first magnetic strip (8) is U-shaped and can be inserted into the slot (10). The ends of the first magnetic strip (8) are provided with handles (9). The bottom of the slot (10) is fixedly installed with an electromagnet (11) which can adsorb the two ends of the first magnetic strip (8) after being energized.

5. According to claim 1, a new type of full servo controlled high-speed window patching machine is characterized in that: A material receiving mechanism (5) is arranged on the right side of the pressing mechanism (4), and the material receiving mechanism (5) comprises an L-shaped No. 2 magnetic strip (13) fixed at the front end.

6. A novel full servo controlled high speed window patching machine according to claim 5, characterized in that: The second magnetic strip (13) is inserted into the slot (10) of the detachable second base (7) to limit the material receiving mechanism (5), and four sets of universal wheels (12) are provided at the bottom of the material receiving mechanism (5).

7. The novel full servo controlled high speed window patching machine according to claim 5 is characterized in that: The material receiving mechanism (5) further comprises: An electric telescopic cylinder (16) fixed to the inner bottom end of the material receiving mechanism (5); A support plate (15) fixed to the upper end of the telescopic portion of the four sets of electric telescopic cylinders (16); A rubber pad (14) is connected to the upper surface of the support plate (15).

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