Scattered sheet dividing and stacking tool
By designing the splitting part of the step distribution and the loose sheet stacking tooling that cooperates with the first baffle, the problem of low efficiency and error-prone artificial stacking is solved, and more efficient and accurate loose sheet stacking is achieved, and the removal operation in the subsequent process is facilitated.
Patent Information
- Application Number
- CN202420637788.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-29
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2034-03-29
AI Technical Summary
In the prior art, manual stacking efficiency is low and error-prone during the process of stator iron core sheet processing. Especially for iron core products with more segments, manual stacking can easily cause errors in the number of stacks, types of stacking, order of stacking, etc., affecting production efficiency.
A loose sheet stacking tool is designed, including a splitting part of the step distribution and the first baffle. Through the step distribution, the loose sheets can be stacked according to the step distribution, reducing the error during manual stacking, and making it easier to take out in the subsequent process.
By cooperating with the first baffle of the step distribution, errors during manual stacking are reduced, stacking efficiency is improved, and removal operations in subsequent processes are facilitated.
Smart Images

Figure CN222906371U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of motor stator manufacturing, and particularly relates to a loose sheet stacking tooling. Background Art
[0002] With the rapid development of new energy vehicles in China, the requirements for cost control of new energy vehicle parts manufacturing are getting higher and higher, and the requirements for reducing labor costs are also increasing. On the premise of ensuring production quality, how to improve production efficiency, reduce the labor intensity and skill requirements of employees is an urgent problem to be solved. The utility model optimizes the efficiency and accuracy of stator loose sheet stacking, and improves the speed of stacking and sorting sheets; in the current process of sorting stator core loose sheets, manual stacking, sorting and weighing are adopted, with low manual efficiency and easy to make mistakes. For iron core products with more segments, manual stacking often causes errors in the number of stacked sheets, types of stacked sheets, stacking order, etc., affecting production efficiency. Summary of the Utility Model
[0003] In view of the deficiencies in the prior art, the utility model provides a loose sheet stacking tooling, and its technical solution is as follows:
[0004] A loose sheet stacking tooling includes a vertical frame, the vertical frame includes a dividing part and a first baffle, the dividing part and the first baffle are inclined, and the dividing part and the first baffle face each other. A receiving groove is formed between the dividing part and the first baffle. The dividing part is provided with steps, the number of the steps is multiple, and each step plane forms a sheet storage groove with the first baffle at the same horizontal height, and the distances from the multiple step planes to the surface of the first baffle are different.
[0005] Further, the dividing part includes a second baffle and a dividing baffle, the second baffle faces the first baffle, and the dividing baffle is installed on the second baffle and fits with the second baffle.
[0006] Further, the vertical frame further includes a backing plate, and a sheet taking groove is formed by the inward depression of the upper edge of the backing plate. The backing plate is located on the side of the receiving groove.
[0007] Further, the vertical frame further includes a bottom plate and stiffening rib plates. The number of the stiffening rib plates is two. The first baffle is obliquely fixed to the bottom plate through one of the stiffening rib plates, the second baffle is obliquely fixed to the bottom plate through one of the stiffening rib plates, and the backing plate is fixed to the bottom plate.
[0008] Further, the first baffle, the stiffening rib plates, the bottom plate and the backing plate form a weight reduction space, and the second baffle and the stiffening rib plates, the bottom plate and the backing plate form a weight reduction space.
[0009] Further, the vertical frame is horizontally arranged, and the number of the back plates is two. The two back plates are respectively located on both sides of the receiving groove to prevent the loose pieces from tipping over.
[0010] Further, the loose piece stacking tooling further includes a support plate. The support plate is fixed below the vertical frame to incline the vertical frame. The number of the back plates is one, and the back plate is located at the lower end of the receiving groove.
[0011] Further, the support plate is trapezoidal.
[0012] Further, the height of the step gradually decreases from one side of the back plate.
[0013] Further, the loose piece stacking tooling further includes a limiting baffle. The limiting baffle is installed on the first baffle. The limiting baffle and the dividing part form the receiving groove. The material of the limiting baffle is a flexible material.
[0014] The beneficial effect of the present utility model is that through the cooperation of the stepped dividing part and the first baffle, the loose pieces to be sorted can be stacked according to the step distribution, reducing the error occurring during manual stacking. The stacked loose pieces have a height difference, which is also convenient for taking out in the subsequent process. Description of the Drawings
[0015] Figure 1 is a schematic use diagram of the loose piece stacking tooling described in the present utility model.
[0016] Figure 2 is Figure 1 a three-dimensional view of the loose piece stacking tooling;
[0017] Figure 3 is Figure 1 another three-dimensional view of the loose piece stacking tooling;
[0018] Figure 4 is Figure 1 a partial structural diagram of the loose piece stacking tooling;
[0019] In the figure: 1, vertical frame; 11, first baffle; 12, dividing part; 121, second baffle; 122, dividing baffle; 13, back plate; 131, piece-taking groove; 14, reinforcing rib plate; 15, bottom plate; 2, limiting baffle; 3, support plate. Detailed Embodiments
[0020] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0021] A loose sheet stacking tooling includes a vertical frame 1, a limiting baffle 2, and a support plate 3.
[0022] The vertical frame 1 includes a first baffle 11, a dividing part 12, a backing plate 13, a reinforcing rib plate 14, and a bottom plate 15. A backing plate 13 is provided on the side of the dividing part 12. The dividing part 12 includes a second baffle 121 and a dividing baffle 122. The first baffle 11 and the second baffle 121 are fixed to the bottom plate 15 through the reinforcing rib plate 14. The first baffle 11 and the second baffle 121 are inclined, the first baffle 11 and the second baffle 121 face each other, and the backing plate 13 is fixed to the bottom plate 15.
[0023] The first baffle 11, the backing plate 13, the reinforcing rib plate 14, and the bottom plate 15 form a weight-reducing space, and the second baffle 121, the backing plate 13, the reinforcing rib plate 14, and the bottom plate 15 form a weight-reducing space to reduce the weight of the vertical frame 1 and facilitate transfer.
[0024] The dividing baffle 122 is provided with steps. In this embodiment, the number of steps is multiple. Each step plane forms a storage slot with the first baffle 11 at the same horizontal height, and the distances from the multiple step planes to the surface of the first baffle 11 are different.
[0025] The upper edge of the backing plate 13 is recessed inward to form a sheet-taking slot 131 for facilitating the taking out of loose sheets.
[0026] The material of the limiting baffle 2 is a flexible material. In this embodiment, the material of the limiting baffle 2 is nylon.
[0027] The dividing baffle 122 is installed on the second baffle 121 and fits with the second baffle 121. The limiting baffle 2 is installed on the first baffle 11. The dividing baffle 122 and the limiting baffle 2 form a receiving slot. The widths of the storage slots formed by the step surfaces and the limiting baffle 2 are different. The support plate 3 is installed below the vertical frame 1 for supporting the vertical frame 1.
[0028] In one embodiment, the vertical frame 1 is horizontally arranged, and the number of backing plates 13 is two. The two backing plates 13 are located on both sides of the receiving slot to prevent loose sheets from tipping over.
[0029] Usage process of the loose sheet stacking tooling: The staff sequentially place a stack of loose sheets with the direction sorted from top to bottom along the steps in the receiving groove formed by the dividing baffle 122 and the limiting baffle 2. When a storage slot is filled with loose sheets, the remaining loose sheets are sequentially placed in the next storage slot along the steps until all storage slots are filled with loose sheets.
[0030] In another embodiment, the support plate 3 is trapezoidal, the support plate 3 makes the vertical frame 1 inclined, the number of the backing plates 13 is one, the backing plate 13 is located at the low end of the receiving groove, and the steps of the dividing baffle 122 gradually decrease in height from the side of the backing plate 13.
[0031] Usage process of the loose sheet stacking tooling: The staff sequentially place a stack of loose sheets with the direction sorted from top to bottom along the steps in the receiving groove formed by the dividing baffle 122 and the limiting baffle 2. When a storage slot is filled with loose sheets, the remaining loose sheets are sequentially placed in the next storage slot along the steps until all storage slots are filled with loose sheets.
[0032] By replacing the dividing baffle 122 with different specifications and adjusting the width of the storage slot, the loose sheets can be divided to different degrees to adjust the stacking result.
[0033] The beneficial effect of the present utility model is that: through the cooperation of the dividing part 12 distributed in steps and the first baffle 11, the loose sheets to be sorted can be stacked according to the step distribution, reducing the errors occurring during manual stacking. The stacked loose sheets have a height difference, which is also convenient for taking out in the subsequent process.
[0034] The above embodiments only represent one implementation manner of the present utility model, but should not be construed as limiting the scope of the utility model patent. It should be noted that for those of ordinary skill in the art, without departing from the concept of the present utility model, several deformations and improvements can be made. These are all equivalent modifications and evolutions made to the above embodiments based on the essential technology of the present utility model, and all of these belong to the protection scope of the present utility model.
Claims
1. A piece stacking tool, comprising a stand, characterized in that: The stand includes a dividing part and a first baffle, the dividing part and the first baffle are arranged at an angle and facing each other, a receiving groove is formed between the dividing part and the first baffle, the dividing part is provided with steps, the number of the steps is multiple, each of the step planes and the film storage groove formed by the first baffle are at the same horizontal height, and the distances from the multiple step planes to the surface of the first baffle are different.
2. The piece stacking tool according to claim 1, characterized in that: The dividing portion includes a second baffle and a dividing baffle, the second baffle is arranged opposite to the first baffle, and the dividing baffle is installed on the second baffle and fits with the second baffle.
3. The piece stacking tool according to claim 2, characterized in that: The stand also includes a backing plate, the upper edge of which is recessed inward to form a film taking slot, and the backing plate is located on the side of the receiving slot.
4. The piece stacking tool according to claim 3, characterized in that: The stand also includes a base plate and a reinforcing rib plate, the number of the reinforcing rib plates is two, the first baffle is obliquely fixed to the base plate through one of the reinforcing rib plates, the second baffle is obliquely fixed to the base plate through one of the reinforcing rib plates, and the support plate is fixed to the base plate.
5. The piece stacking tool according to claim 4, characterized in that: The first baffle, the reinforcing rib plate, the bottom plate and the back plate form a weight-reducing space, and the second baffle and its corresponding reinforcing rib plate, the bottom plate and the back plate form a weight-reducing space.
6. The piece stacking tool according to claim 3, characterized in that: The stand is arranged horizontally, the number of the support plates is two, and the two support plates are respectively located on both sides of the receiving groove to prevent the scattered pieces from tipping over.
7. The piece stacking tool according to claim 3, characterized in that: The piece stacking tool further comprises a support plate, which is fixed below the stand to tilt the stand. The number of the support plate is one, and the support plate is located at the lower end of the receiving groove.
8. The piece stacking tool according to claim 7, characterized in that: The supporting plate is trapezoidal.
9. The piece stacking tool according to claim 7, characterized in that: The step gradually decreases in height from one side of the backing plate.
10. The piece stacking tool according to claim 1, characterized in that: The piece stacking tool further includes a limiting baffle, which is installed on the first baffle. The limiting baffle and the dividing portion form the receiving groove, and the limiting baffle is made of a flexible material.