Cement stabilized macadam discharging device
By setting a deflector, a stirring mechanism and an auxiliary discharge mechanism in the cement-stabilized gravel cutting device, the problem of material accumulation in the traditional discharge device is solved, the continuity and uniformity of the discharge is achieved, and maintenance and operation costs are reduced.
Patent Information
- Application Number
- CN202421806780.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-29
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2034-07-29
AI Technical Summary
During the cutting process of traditional cement-stabilized gravel cutting device, materials are easily impacted on the wall of the cutting tank, resulting in material accumulation and affecting the continuity and uniformity of the cutting. The existing solutions are inefficient and increase equipment maintenance costs and operational complexity.
A cement-stabilized gravel cutting device is designed, and a basin-like structure is formed using multiple deflectors arranged in the circumferential direction to prevent material accumulation, and through a mixing mechanism and an auxiliary discharge mechanism, the material is smoothly discharged.
It effectively prevents materials from stacking in the cutting tank, ensures continuity and uniformity of the cutting, reduces equipment maintenance costs and operation complexity, and does not require regular cleaning, greatly reducing labor costs.
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Figure CN222906456U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the technical field of the construction of cement stabilized macadam layers on expressways, and particularly relates to a cement stabilized macadam feeding device. Background Technique
[0002] As an important building material, cement stabilized macadam needs to be continuously supplied through a feeding device during production and use. However, during the feeding process of traditional feeding devices, cement stabilized macadam often impacts the wall surface of the feeding tank, resulting in material accumulation in the tank, which affects the continuity and uniformity of feeding. Currently, common solutions are to regularly clean the accumulated materials in the feeding tank or to assist feeding by adding vibration devices. However, these methods not only have low efficiency, but also increase the equipment maintenance cost and operation complexity. Regular cleaning will lead to a decrease in production efficiency and an increase in labor costs; while the vibration device may increase the failure rate and energy consumption of the equipment. Content of the Utility Model
[0003] A cement stabilized macadam feeding device proposed in this application is used to solve the problems raised in the above background technique.
[0004] To achieve the above object, this application adopts the following technical solutions:
[0005] A cement stabilized macadam feeding device includes a feeding tank. An inlet is provided at the top of the feeding tank, and an outlet is provided at the bottom of the feeding tank. An anti-accumulation mechanism is fixedly provided on the inner wall of the feeding tank. The anti-accumulation mechanism includes a plurality of diversion plates arranged circumferentially. The diversion plates are arc-shaped and their concave surfaces face the outlet. One side of the feeding tank is fixedly connected to a side plate. The top of the side plate is fixedly connected to a bracket. A stirring mechanism is fixedly installed at the top of the bracket. The bottom of the side plate is fixedly connected to a mounting plate. An auxiliary discharging mechanism is fixedly installed on one side of the mounting plate close to the outlet.
[0006] By adopting the above technical solutions, a plurality of circumferentially arranged diversion plates with concave surfaces form a basin-like structure to guide the cement stabilized macadam that impacts the inner wall surface of the feeding tank to flow towards the outlet, preventing material accumulation in the feeding tank. The stirring mechanism can disturb the inlet of the feeding tank and the crushed stone material inside it, enabling the crushed stone stabilized material to be fed smoothly. The auxiliary discharging mechanism can further promote the flow of the accumulated material by fine-tuning the angle of the vibration plate, ensuring smooth feeding.
[0007] As a preferred embodiment, the stirring mechanism includes a first motor. The output shaft of the first motor is fixedly connected to a stirring shaft, and a spiral blade is fixedly installed at the lower end of the stirring shaft.
[0008] By adopting the above technical solution, the first motor is responsible for driving the stirring shaft to rotate, and the stirring shaft then drives the spiral blades to disturb the crushed stone material, enabling the crushed stone stabilized material to be discharged smoothly.
[0009] As a preferred embodiment, the auxiliary discharging mechanism includes a second motor. A rotating disk is fixedly installed on the output shaft of the second motor. A first hinge seat is movably connected to one side of the rotating disk close to the discharging port. A connecting rod is hinged inside the first hinge seat. Fixed plates are provided on both the front and rear sides of the discharging port. A vibrating plate is rotatably connected between the two fixed plates. The vibrating plate is in a Z-shaped structure. A second hinge seat is movably connected to one side of the bottom of the vibrating plate. The second hinge seat is hinged to the end of the connecting rod.
[0010] By adopting the above technical solution, the second motor drives the rotating disk to rotate. The rotating disk then drives the connecting rod to reciprocate through the first hinge seat. The connecting rod drives the vibrating plate to swing reciprocally by being movably connected to the second hinge seat. By finely adjusting the angle of the vibrating plate, the flow of the accumulated material can be further promoted to ensure smooth discharging.
[0011] As a preferred embodiment, the bracket is in an L-shaped structure, and symmetrically distributed reinforcing bars are fixedly connected between the two ends of the bracket.
[0012] By adopting the above technical solution, the reinforcing bars can be used to strengthen the strength of the bracket.
[0013] As a preferred embodiment, a wear-resistant coating is fixedly provided on the concave surface of the deflector. The wear-resistant coating is made of one or more of ceramic materials or metal materials.
[0014] By adopting the above technical solution, the wear-resistant coating has stable wear resistance, which can improve the service life and wear resistance of the deflector.
[0015] As a preferred embodiment, a flow control valve is fixedly installed inside the discharging port.
[0016] By adopting the above technical solution, by adjusting the opening degree of the valve of the flow control valve, the discharging speed and flow rate can be controlled to further ensure the uniformity of discharging.
[0017] The beneficial effects of this application:
[0018] This kind of cement stabilized macadam feeding device prevents material accumulation in the feeding tank by setting an anti-accumulation mechanism, a stirring mechanism and an auxiliary discharging mechanism. A plurality of circumferentially arranged diversion plates are provided with concave surfaces to form a basin-like structure for guiding the cement stabilized macadam impacting on the inner wall surface of the feeding tank to flow towards the discharging port. The stirring mechanism can disturb the feeding port of the feeding tank and the crushed stone material inside, so that the crushed stone stabilized material can be discharged smoothly. The auxiliary discharging mechanism can further promote the flow of the accumulated material by fine-tuning the angle of the vibrating plate, ensuring smooth discharging; the structure of this application is simple and easy to operate, reducing the maintenance cost of the equipment; there is no need for regular cleaning, greatly reducing the labor cost. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 is a schematic diagram of the overall structure of this application;
[0020] Figure 2 is a front view sectional view of this application;
[0021] Figure 3 is a bottom view of this application;
[0022] Figure 4 This application Figure 3 is an enlarged schematic view of part A in.
[0023] Reference numerals in the figures: 1, feeding tank; 2, feeding port; 3, discharging port; 4, anti-accumulation mechanism; 41, diversion plate; 42, wear-resistant coating; 5, side plate; 6, bracket; 7, stirring mechanism; 71, first motor; 72, stirring shaft; 73, spiral blade; 8, mounting plate; 9, auxiliary discharging mechanism; 91, second motor; 92, rotating disk; 93, first hinge seat; 94, connecting rod; 95, fixing plate; 96, vibrating plate; 97, second hinge seat; 10, flow control valve. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0024] Next, the technical solutions in the embodiments of this application will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of this application. Obviously, the described embodiments are only a part of the embodiments of this application, rather than all the embodiments.
[0025] Refer to Figures 1 - 4, a cement stabilized macadam feeding device, including a feeding tank 1, a feeding port 2 is opened at the top of the feeding tank 1, a discharge port 3 is provided at the bottom of the feeding tank 1, an anti-accumulation mechanism 4 is fixedly arranged on the inner wall of the feeding tank 1, the anti-accumulation mechanism 4 includes a plurality of guide plates 41 arranged circumferentially, the guide plates 41 are arc-shaped and their concave surfaces face the discharge port 3, one side of the feeding tank 1 is fixedly connected with a side plate 5, the top of the side plate 5 is fixedly connected with a bracket 6, a stirring mechanism 7 is fixedly installed at the top of the bracket 6, the bottom of the side plate 5 is fixedly connected with a mounting plate 8, and an auxiliary discharging mechanism 9 is fixedly installed on the side of the mounting plate 8 close to the discharge port 3. The concave surfaces of the plurality of guide plates 41 arranged circumferentially enclose a basin-like structure for guiding the cement stabilized macadam impacting on the inner wall surface of the feeding tank 1 to flow towards the discharge port 3, preventing the material from accumulating in the feeding tank 1. The stirring mechanism 7 can disturb the feeding port 2 of the feeding tank 1 and the crushed stone material inside, so that the crushed stone stabilized material can be discharged smoothly. The auxiliary discharging mechanism 9 can further promote the flow of the accumulated material by fine-tuning the angle of the vibrating plate 96, ensuring smooth discharging.
[0026] Refer to Figure 2 , the stirring mechanism 7 includes a first motor 71, the output shaft of the first motor 71 is fixedly connected with a stirring shaft 72, and a spiral blade 73 is fixedly installed at the lower end of the stirring shaft 72. The first motor 71 is responsible for driving the stirring shaft 72 to rotate, and the stirring shaft 72 then drives the spiral blade 73 to disturb the crushed stone material, so that the crushed stone stabilized material can be discharged smoothly.
[0027] Refer to Figure 3 and Figure 4 , the auxiliary discharging mechanism 9 includes a second motor 91, a rotating disk 92 is fixedly installed on the output shaft of the second motor 91, a first hinge seat 93 is movably connected to the side of the rotating disk 92 close to the discharge port 3, a connecting rod 94 is hinged inside the first hinge seat 93, fixing plates 95 are arranged on the front and rear sides of the discharge port 3, a vibrating plate 96 is rotatably connected between the two fixing plates 95, the vibrating plate 96 is in a Z-shaped structure, a second hinge seat 97 is movably connected to one side of the bottom of the vibrating plate 96, and the second hinge seat 97 is hinged to the end of the connecting rod 94. The second motor 91 drives the rotating disk 92 to rotate, and the rotating disk 92 then drives the connecting rod 94 to reciprocate through the first hinge seat 93. The connecting rod 94 drives the vibrating plate 96 to swing reciprocally through the movable connection with the second hinge seat 97. The Z-shaped structure helps the vibrating plate 96 to contact the material conveniently. By fine-tuning the angle of the vibrating plate 96, the flow of the accumulated material can be further promoted, ensuring smooth discharging.
[0028] Refer to Figure 1, the bracket 6 is in an L-shaped structure, and symmetrically distributed reinforcing bars 61 are fixedly connected between the two ends of the bracket 6. The reinforcing bars 61 can be used to enhance the strength of the bracket 6.
[0029] Refer to Figure 2 , a wear-resistant coating 42 is fixedly arranged on the concave surface of the flow guide plate 41. The wear-resistant coating 42 is made of one or more of ceramic materials or metal materials. The wear-resistant coating 42 has stable wear resistance and can improve the service life and wear resistance of the flow guide plate 41.
[0030] Refer to Figure 2 , a flow control valve 10 is fixedly installed inside the discharge port 3. By adjusting the opening degree of the valve of the flow control valve 10, the feeding speed and flow rate can be controlled, further ensuring the uniformity of feeding.
[0031] Working principle: First, the material is fed into the feeding tank 1 from the feeding port 2, and then the first motor 71 and the second motor 91 are started. A plurality of flow guide plates 41 arranged circumferentially have concave surfaces surrounding a basin-like structure for guiding the cement stabilized macadam impacting on the inner wall surface of the feeding tank 1 to flow towards the discharge port 3, preventing the material from accumulating in the feeding tank 1. The wear-resistant coating 42 has stable wear resistance and can improve the service life and wear resistance of the flow guide plate 41. The first motor 71 is responsible for driving the stirring shaft 72 to rotate, and the stirring shaft 72 then drives the spiral blades 73 to disturb the crushed stone material, enabling the crushed stone stabilized material to be fed smoothly. The second motor 91 drives the rotating disk 92 to rotate, and the rotating disk 92 then drives the connecting rod 94 to reciprocate through the first hinge seat 93. The connecting rod 94 drives the vibrating plate 96 to swing reciprocally through the movable connection with the second hinge seat 97. The Z-shaped structure helps the vibrating plate 96 to contact the material conveniently. By finely adjusting the angle of the vibrating plate 96, the flow of the accumulated material can be further promoted, ensuring smooth feeding. By adjusting the opening degree of the valve of the flow control valve 10, the feeding speed and flow rate can be controlled, further ensuring the uniformity of feeding; the structure of this device is simple, the operation is convenient, and the maintenance cost of the equipment is reduced; there is no need for regular cleaning, greatly reducing the labor cost.
[0032] The above is only the preferred specific implementation manner of this application, but the protection scope of this application is not limited thereto. Any person skilled in the art within the technical scope disclosed by this application, according to the technical solution of this application and its inventive concept, makes equivalent substitutions or changes, and should be covered within the protection scope of this application.
Claims
1. A cement-stabilized gravel feeding device, comprising a feeding tank (1), characterized in that: The top of the discharge tank (1) is provided with a feed inlet (2), the bottom of the discharge tank (1) is provided with a discharge outlet (3), the inner wall of the discharge tank (1) is fixedly provided with an anti-accumulation mechanism (4), the anti-accumulation mechanism (4) comprises a plurality of guide plates (41) arranged along the circumference, the guide plates (41) are arc-shaped and their concave surfaces face the discharge outlet (3), one side of the discharge tank (1) is fixedly connected with a side plate (5), the top of the side plate (5) is fixedly connected with a bracket (6), the top of the bracket (6) is fixedly installed with a stirring mechanism (7), the bottom of the side plate (5) is fixedly connected with a mounting plate (8), and the side of the mounting plate (8) close to the discharge outlet (3) is fixedly installed with an auxiliary discharge mechanism (9).
2. A cement-stabilized crushed stone feeding device according to claim 1, characterized in that: The stirring mechanism (7) comprises a first motor (71), the output shaft of the first motor (71) being fixedly connected to a stirring shaft (72), and a spiral blade (73) being fixedly mounted on the lower end of the stirring shaft (72).
3. A cement-stabilized crushed stone feeding device according to claim 1, characterized in that: The auxiliary discharge mechanism (9) comprises a second motor (91), the output shaft of the second motor (91) is fixedly mounted with a rotating disk (92), a side of the rotating disk (92) close to the discharge port (3) is movably connected with a first hinge seat (93), a connecting rod (94) is hingedly connected inside the first hinge seat (93), a fixing plate (95) is provided on both the front and rear sides of the discharge port (3), a vibration plate (96) is rotatably connected between the two fixing plates (95), the vibration plate (96) is in a Z-shaped structure, a bottom side of the vibration plate (96) is movably connected with a second hinge seat (97), and the second hinge seat (97) is hingedly connected to the end of the connecting rod (94).
4. The cement-stabilized crushed stone feeding device according to claim 1, characterized in that: The bracket (6) has an L-shaped structure, and symmetrically distributed reinforcement rods (61) are fixedly connected between the two ends of the bracket (6).
5. The cement-stabilized crushed stone feeding device according to claim 1, characterized in that: The concave surface of the guide plate (41) is fixedly provided with a wear-resistant coating (42), and the wear-resistant coating (42) is made of one or more ceramic materials or metal materials.
6. A cement-stabilized crushed stone feeding device according to claim 1, characterized in that: A flow control valve (10) is fixedly mounted on the inner side of the discharge port (3).