Sludge storage device

By designing a sludge material storage device including a spiral conveying shaft and a arch breaking stirring shaft, the problems of arching and building bridges during sludge discharge are solved, and the automatic arch breaking and smooth discharge of sludge is achieved, which reduces the workload of workers and improves work safety.

CN222906464UActive Publication Date: 2025-05-27HALO ZHICHUANG ENVIRONMENTAL PROTECTION EQUIPMENT (JIANGSU) CO LTD +1
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Patent Information

Application Number
CN202421870870.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-02
Publication Date
2025-05-27
Estimated Expiration
2034-08-02

AI Technical Summary

Technical Problem

When sludge discharges in the storage bin, it is easy to cause arching and bridges, resulting in poor discharge. The existing solutions require manual use of vibration devices, which increases the workload and labor intensity of workers.

Method used

A sludge material storage device is designed, including a silo, a screw conveying shaft, a arch breaking stirring shaft, a transmission mechanism and a driving mechanism. The sludge breaking stirring shaft is driven to rotate through the spiral conveying shaft to realize the stirring of the sludge and ensure smooth discharge of the sludge.

Benefits of technology

The automatic breaking of sludge during the discharge process is achieved, the fluidity of sludge is improved, the sludge can be discharged smoothly, the workload and labor intensity of on-site workers is reduced, and the work safety is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a sludge storage device which comprises a stock bin, a spiral conveying shaft, an arch breaking stirring shaft, a transmission mechanism and a driving mechanism, the material bin is used for storing sludge, at least one discharging port is formed in the bottom of the material bin, the spiral conveying shaft is rotationally connected to the bottom of the material bin, and the arch breaking stirring shaft is rotationally connected into the material bin and located above the spiral conveying shaft. The spiral conveying shaft is in transmission connection with the arch breaking stirring shaft through the transmission mechanism, and the driving mechanism is connected with the spiral conveying shaft and used for driving the spiral conveying shaft to rotate so as to convey sludge in the stock bin to the discharge port to be discharged. And the bolt conveying shaft drives the arch breaking stirring shaft to rotate through the transmission mechanism. According to the utility model, the sludge can be stirred and subjected to arch breaking in the sludge discharging process, the arched sludge can fall down and be smoothly discharged, and the workload and the labor intensity of field workers can be reduced.
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Description

Technical Field

[0001] The utility model relates to a sludge storage device. Background Art

[0002] At present, during the process of sludge disposal, a storage bin is needed to collect and store sludge, and then the sludge in the storage bin is transported to subsequent processing equipment for disposal. An improved sludge storage device disclosed in a Chinese patent with the publication number CN208775518U can be used to collect and store sludge. Due to the poor fluidity, large viscosity and strong adhesiveness of sludge, when the sludge is discharged from the storage bin, phenomena such as arching and bridging are likely to occur. The arched and bridged sludge cannot fall and thus cannot be discharged, resulting in unsmooth sludge discharge. To solve the above problems, some enterprises use a vibrating device to vibrate the storage bin manually, so that the arched and bridged sludge vibrates and falls. However, this will increase the workload of on-site workers, as well as their labor intensity and work risks. Content of the Utility Model

[0003] The technical problem to be solved by the utility model is to overcome the defects of the prior art and provide a sludge storage device which can stir and break the arch of sludge during the sludge discharging process, enable the arched sludge to fall and the sludge to be discharged smoothly, and also reduce the workload and labor intensity of on-site workers.

[0004] To solve the above technical problem, the technical solution of the utility model is: a sludge storage device, which comprises a silo, a screw conveyor shaft, an arch-breaking stirring shaft, a transmission mechanism and a driving mechanism;

[0005] The silo is used for storing sludge, and at least one discharge port is arranged at the bottom of the silo;

[0006] The screw conveyor shaft is rotatably connected to the bottom of the silo;

[0007] The arch-breaking stirring shaft is rotatably connected in the silo and is located above the screw conveyor shaft;

[0008] The screw conveyor shaft is drivingly connected to the arch-breaking stirring shaft through the transmission mechanism;

[0009] The driving mechanism is connected to the screw conveyor shaft and is used to drive the screw conveyor shaft to rotate so as to transport the sludge in the silo to the discharge port for discharging, and the screw conveyor shaft drives the arch-breaking stirring shaft to rotate through the transmission mechanism.

[0010] Furthermore, two screw conveyor shafts are arranged in parallel, and the two screw conveyor shafts are respectively rotatably connected to the bottom of the silo;

[0011] The transmission mechanism includes a first gear, a second gear, and a third gear;

[0012] The first gear is connected to one of the screw conveyor shafts;

[0013] The second gear is connected to the other screw conveyor shaft;

[0014] The third gear is connected to the arch-breaking stirring shaft;

[0015] The first gear meshes with the second gear, the first gear also meshes with the third gear, and the driving mechanism is connected to any one of the screw conveyor shafts and is used to drive the screw conveyor shaft to rotate.

[0016] Furthermore, the driving mechanism includes a reduction motor, and the reduction motor is connected to any one of the screw conveyor shafts.

[0017] Furthermore, there are two discharge ports, namely a first discharge port and a second discharge port.

[0018] Furthermore, on one of the screw conveyor shafts, there are a first screw blade, a second screw blade, and a third screw blade arranged in sequence. The first discharge port is located between the first screw blade and the second screw blade, and the second discharge port is located between the second screw blade and the third screw blade;

[0019] On the other screw conveyor shaft, there are a fourth screw blade, a fifth screw blade, and a sixth screw blade arranged in sequence. The first discharge port is also located between the fourth screw blade and the fifth screw blade, and the second discharge port is also located between the fifth screw blade and the sixth screw blade.

[0020] Furthermore, the first screw blade meshes with the fourth screw blade, the second screw blade meshes with the fifth screw blade, and the third screw blade meshes with the sixth screw blade.

[0021] Furthermore, a specific structure of the arch-breaking stirring shaft is provided. The arch-breaking stirring shaft includes a shaft body and a plurality of arch-breaking paddle blades. The shaft body is rotatably connected to the silo, and the arch-breaking paddle blades are connected to the shaft body.

[0022] Furthermore, a specific structure of the silo is provided. The silo includes an upper shell, a lower shell, and a bottom shell;

[0023] The lower end of the upper shell is connected to the upper end of the lower shell;

[0024] The lower end of the lower shell is connected to the bottom shell;

[0025] The spiral conveyor shaft is rotatably arranged in the bottom shell.

[0026] Furthermore, the lower shell is a conical structure with a larger upper part and a smaller lower part, and the bottom of the bottom shell is an arc structure.

[0027] Furthermore, a plurality of bearing seats are connected to the silo, and the spiral conveyor shaft and the arch-breaking stirring shaft are respectively rotatably connected to the corresponding bearing seats.

[0028] After adopting the above technical solution, the driving mechanism drives the spiral conveyor shaft to rotate, which can convey the sludge in the silo to the discharge port for discharging. And the spiral conveyor shaft drives the arch-breaking stirring shaft to rotate through the transmission mechanism, so that the arch-breaking stirring shaft stirs and breaks the arch and bridges of the sludge in the silo during rotation, thereby making the sludge fall downward, increasing the fluidity of the sludge. The fallen sludge is then conveyed to the discharge port by the spiral conveyor shaft for discharging, enabling the sludge to be discharged smoothly. Through the combined action of the spiral conveyor shaft and the arch-breaking stirring shaft, automatic arch breaking can be achieved during the sludge discharging process, reducing the workload and labor intensity of on-site workers and improving the safety of on-site work. Description of the Drawings

[0029] Figure 1 It is the front view of the sludge storage device of the present utility model;

[0030] Figure 2 It is the top view of the sludge storage device of the present utility model;

[0031] Figure 3 It is the side view of the sludge storage device of the present utility model. Detailed Embodiments

[0032] In order to make the content of the present utility model be more clearly understood, the following further details the present utility model according to specific embodiments and in conjunction with the drawings.

[0033] As Figures 1 to 3 shown, a sludge storage device includes a silo 1, a spiral conveyor shaft 2, an arch-breaking stirring shaft 3, a transmission mechanism 4 and a driving mechanism 5;

[0034] The silo 1 is used for storing sludge, and at least one discharge port is provided at the bottom of the silo 1;

[0035] The spiral conveyor shaft 2 is rotatably connected to the bottom of the silo 1;

[0036] The arch-breaking stirring shaft 3 is rotatably connected in the silo 1 and is located above the spiral conveyor shaft 2;

[0037] The spiral conveyor shaft 2 is drivingly connected to the arch-breaking stirring shaft 3 through the transmission mechanism 4;

[0038] The driving mechanism 5 is connected to the spiral conveyor shaft 2 and is used to drive the spiral conveyor shaft 2 to rotate to convey the sludge in the silo 1 to the discharge port for discharging. Moreover, the spiral conveyor shaft 2 drives the arch-breaking stirring shaft 3 to rotate through the transmission mechanism 4, so that the arch-breaking stirring shaft 3 stirs and breaks the arching and bridging sludge in the silo 1 during rotation, thereby causing the sludge to fall downward, increasing the fluidity of the sludge. The fallen sludge is then conveyed to the discharge port by the spiral conveyor shaft 2 for discharging, enabling the sludge to be discharged smoothly. Through the combined action of the spiral conveyor shaft 2 and the arch-breaking stirring shaft 3, automatic arch breaking can be achieved during the sludge discharging process, and it can also reduce the workload and labor intensity of on-site workers and improve the safety of on-site work.

[0039] As Figures 1 to 3 shown, two spiral conveyor shafts 2 can be arranged in parallel, and the two spiral conveyor shafts 2 are respectively rotatably connected to the bottom of the silo 1;

[0040] The transmission mechanism 4 can include a first gear 6, a second gear 7, and a third gear 8;

[0041] The first gear 6 is connected to one of the spiral conveyor shafts 2;

[0042] The second gear 7 is connected to the other spiral conveyor shaft 2;

[0043] The third gear 8 is connected to the arch-breaking stirring shaft 3;

[0044] The first gear 6 meshes with the second gear 7, and the first gear 6 also meshes with the third gear 8. The driving mechanism 5 is connected to any one of the spiral conveyor shafts 2 and is used to drive the spiral conveyor shaft 2 to rotate; specifically, when the driving mechanism 5 drives the spiral conveyor shaft 2 connected to it to rotate, it can drive the arch-breaking stirring shaft 3 and the other spiral conveyor shaft 2 to rotate together.

[0045] As Figures 1 to 3As shown, the drive mechanism 5 may include a reduction motor, which is connected to any one of the screw conveyor shafts 2. Specifically, the reduction motor can drive the screw conveyor shaft 2 connected thereto to rotate, and then drive the other screw conveyor shaft 2 to rotate through the meshing of the first gear 6 and the second gear 7, and at the same time drive the arch-breaking stirring shaft 3 to rotate through the meshing of the first gear 6 and the third gear 8. Therefore, one reduction motor can drive two screw conveyor shafts 2 and one arch-breaking stirring shaft 3 to rotate, saving the number of reduction motors used and reducing the production cost of the equipment. In this embodiment, the reduction motor is connected to the screw conveyor shaft 2 equipped with the first gear 6 through a coupling.

[0046] As Figure 1 shown, there may be two discharge ports, namely a first discharge port 9 and a second discharge port 10. Specifically, setting two discharge ports can improve the sludge discharge speed.

[0047] As Figure 1 、 2 shown, a first spiral blade 11, a second spiral blade 12, and a third spiral blade 13 are arranged in sequence on one of the screw conveyor shafts 2. The first discharge port 9 is located between the first spiral blade 11 and the second spiral blade 12, and the second discharge port 10 is located between the second spiral blade 12 and the third spiral blade 13.

[0048] A fourth spiral blade 14, a fifth spiral blade 15, and a sixth spiral blade 16 are arranged in sequence on the other screw conveyor shaft 2. The first discharge port 9 is also located between the fourth spiral blade 14 and the fifth spiral blade 15, and the second discharge port 10 is also located between the fifth spiral blade 15 and the sixth spiral blade 16. Specifically, when the two screw conveyor shafts 2 rotate, they can transport the sludge in the silo 1 to the first discharge port 9 and the second discharge port 10 for discharge.

[0049] In this embodiment, the first spiral blade 11 meshes with the fourth spiral blade 14, the second spiral blade 12 meshes with the fifth spiral blade 15, and the third spiral blade 13 meshes with the sixth spiral blade 16.

[0050] As Figure 1 、 2 shown, the arch-breaking stirring shaft 3 may include a shaft body and a plurality of arch-breaking paddle blades 17. The shaft body is rotatably connected to the silo 1, and the arch-breaking paddle blades 17 are connected to the shaft body.

[0051] As Figure 3 shown, the silo 1 may include an upper shell 18, a lower shell 19, and a bottom shell 20.

[0052] The lower end of the upper housing 18 is connected to the upper end of the lower housing 19;

[0053] The lower end of the lower housing 19 is connected to the bottom shell 20;

[0054] The screw conveyor shaft 2 is rotatably arranged in the bottom shell 20.

[0055] As Figure 3 shown, the lower housing 19 can be a conical structure with a larger upper part and a smaller lower part;

[0056] The bottom of the bottom shell 20 can be an arc structure; specifically, compared with the traditional conical bottom shell 20, the arc-shaped bottom shell 20 in this embodiment can save more space and avoid caking.

[0057] As Figure 1 shown, a plurality of bearing seats 21 can be connected to the silo 1, and the screw conveyor shaft 2 and the arch-breaking stirring shaft 3 are respectively rotatably connected to the corresponding bearing seats 21.

[0058] In summary, when the driving mechanism 5 drives the screw conveyor shaft 2 to rotate, the sludge in the silo 1 can be conveyed to the discharge port for discharging. And the screw conveyor shaft 2 drives the arch-breaking stirring shaft 3 to rotate through the transmission mechanism 4, so that the arch-breaking stirring shaft 3 stirs and breaks the caked and bridged sludge in the silo 1 during rotation, thereby causing the sludge to fall downward, increasing the fluidity of the sludge. The fallen sludge is then conveyed to the discharge port by the screw conveyor shaft 2 for discharging, enabling the sludge to be discharged smoothly. Through the combined action of the screw conveyor shaft 2 and the arch-breaking stirring shaft 3, automatic arch-breaking can be achieved during the sludge discharging process, reducing the workload and labor intensity of on-site workers and improving the safety of on-site work.

[0059] In the above specific embodiments, the technical problems solved, technical solutions and beneficial effects of the present invention are further described in detail. It should be understood that the above are only specific embodiments of the present invention and are not used to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A sludge storage device, characterized in that: It comprises a silo (1), a screw conveying shaft (2), an arch-breaking stirring shaft (3), a transmission mechanism (4) and a driving mechanism (5); The silo (1) is used to store sludge, and the bottom of the silo (1) is provided with at least one discharge port; The screw conveying shaft (2) is rotatably connected to the bottom of the silo (1); The arch-breaking stirring shaft (3) is rotatably connected in the silo (1) and is located above the screw conveying shaft (2); The screw conveying shaft (2) is connected to the arch-breaking stirring shaft (3) through the transmission mechanism (4); The driving mechanism (5) is connected to the screw conveying shaft (2) and is used to drive the screw conveying shaft (2) to rotate so as to convey the sludge in the silo (1) to the discharge port for discharge, and the screw conveying shaft (2) drives the arch-breaking stirring shaft (3) to rotate through the transmission mechanism (4); Wherein, two screw conveying shafts (2) are arranged in parallel, and the two screw conveying shafts (2) are respectively rotatably connected to the bottom of the silo (1); The transmission mechanism (4) comprises a first gear (6), a second gear (7) and a third gear (8); The first gear (6) is connected to one of the screw conveying shafts (2); The second gear (7) is connected to the other screw conveying shaft (2); The third gear (8) is connected to the arch-breaking stirring shaft (3); The first gear (6) is meshed with the second gear (7), and the first gear (6) is also meshed with the third gear (8). The driving mechanism (5) is connected to any one of the screw conveying shafts (2) and is used to drive the screw conveying shaft (2) to rotate.

2. The sludge storage device according to claim 1, characterized in that: The driving mechanism (5) comprises a reduction motor, and the reduction motor is connected to any one of the screw conveying shafts (2).

3. The sludge storage device according to claim 1, characterized in that: The discharge ports are provided with two, namely a first discharge port (9) and a second discharge port (10).

4. The sludge storage device according to claim 3, characterized in that: One of the spiral conveying shafts (2) is provided with a first spiral blade (11), a second spiral blade (12) and a third spiral blade (13) arranged in sequence, the first discharge port (9) is located between the first spiral blade (11) and the second spiral blade (12), and the second discharge port (10) is located between the second spiral blade (12) and the third spiral blade (13); The other spiral conveying shaft (2) is provided with a fourth spiral blade (14), a fifth spiral blade (15) and a sixth spiral blade (16) arranged in sequence, the first discharge port (9) is also located between the fourth spiral blade (14) and the fifth spiral blade (15), and the second discharge port (10) is also located between the fifth spiral blade (15) and the sixth spiral blade (16).

5. The sludge storage device according to claim 4, characterized in that: The first spiral blade (11) meshes with the fourth spiral blade (14), the second spiral blade (12) meshes with the fifth spiral blade (15), and the third spiral blade (13) meshes with the sixth spiral blade (16).

6. The sludge storage device according to claim 1, characterized in that: The arch-breaking stirring shaft (3) comprises a shaft body and a plurality of arch-breaking blades (17); the shaft body is rotatably connected to the silo (1), and the arch-breaking blades (17) are connected to the shaft body.

7. The sludge storage device according to claim 1, characterized in that: The silo (1) comprises an upper shell (18), a lower shell (19) and a bottom shell (20); The lower end of the upper shell (18) is connected to the upper end of the lower shell (19); The lower end of the lower shell (19) is connected to the bottom shell (20); The screw conveying shaft (2) is rotatably disposed in the bottom shell (20).

8. The sludge storage device according to claim 7, characterized in that: The lower shell (19) is a conical structure with a larger top and a smaller bottom. The bottom of the bottom shell (20) is an arc structure.

9. The sludge storage device according to claim 1, characterized in that: The silo (1) is connected to a plurality of bearing seats (21), and the screw conveying shaft (2) and the arch-breaking stirring shaft (3) are respectively rotatably connected to the corresponding bearing seats (21).

Citation Information

Patent Citations

  • Mud storage device of improvement

    CN208775518U