High-stability rack guide rail device
By using two guide rails and two slide components in the ring guide rail gear rack power-up device, combined with a concentric stable structure and an adjustment structure, the problems of poor stability and low installation efficiency are solved, and higher working efficiency and service life are achieved.
Patent Information
- Application Number
- CN202421759417.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-23
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2034-07-23
AI Technical Summary
The existing ring guide gear rack and rack power supply devices have poor stability when carrying heavy products, which are prone to deviations, which affects working efficiency and service life. At the same time, the installation efficiency of the slider structure is low, and loose after long-term use will lead to vibration, affecting working stability.
A high stability rack rail device is designed, using two guide rails and two slider components to improve stress uniformity and balance and prevent deviation. The slider assembly is equipped with a concentric stable structure and an adjustment structure to ensure installation accuracy and adjustment.
By improving the uniformity and balance of stress and preventing offset, the working efficiency and service life of the guide rail device are significantly improved, and the installation process is simplified, reducing the cost of later maintenance.
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Figure CN222906690U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automated guide rails, in particular to a high-stability rack guide rail device. Background Art
[0002] Circular guide rail conveyor lines play an important role in the handling and precise delivery of materials and products in automated production. The most commonly used transmission methods are belt drive or chain drive, where a servo system drives the sprocket or pulley to travel a fixed and equal distance to achieve circular transmission. There are also magnetic suspension circular guide rails on the market. Their working principle is that the permanent magnet on the slide is thrust by the magnetic field generated by the induction coil of the stator, and the slide moves along the guide rail; however, its control program is complicated, the price is relatively expensive, and the subsequent maintenance cost is also high. In response to the above problems, Chinese patent application number: CN202322684193.4 discloses a ring-shaped guide rail gear rack power supply device, including a frame, on which a conductive track, a power supply device, a circulating track and a circulating rack are arranged, a carrier plate is slidably mounted on the circulating track, a current collector, a servo drive system and a driving gear connected to the servo drive system are mounted on the carrier plate, the driving gear is meshed and connected with the circulating rack, the current collector is electrically connected to the conductive track through a sliding contact, and the power supply device is electrically connected to the conductive track through a power cord and energizes the conductive track. The utility model combines a circulating track as a working track and a circulating rack as a driving track, and provides power in a closed-loop circuit composed of a conductive track, a current collector and a power supply device. Each servo drive system can operate independently, so that the stroke can be independently controlled, and the structure is simple, and the subsequent maintenance cost is low.
[0003] However, the above-mentioned annular guide rail, gear rack and pinion power supply device still has the following problems: 1. It adopts a single guide rail and a single slider structure. The load-bearing capacity of this method has certain limitations. However, when it is necessary to carry heavier products, it may deviate, resulting in deviation, affecting the working stability and efficiency of the annular guide rail, gear rack and pinion power supply device, and the deviation causes damage to the roller, reducing the service life; 2. The slider structure of the existing annular guide rail, gear rack and pinion power supply device is composed of a plurality of eccentric roller bearings and concentric roller bearings. This method requires multiple adjustments to connect the slider structure to the guide rail, affecting the installation efficiency, and the eccentric roller bearings and concentric roller bearings have no positioning structure, resulting in height difference during installation, requiring multiple adjustments, affecting the installation efficiency, loosening after long-term use, resulting in height difference, causing the slider structure to vibrate during operation, affecting the normal use and accuracy of the high-stability rack guide device. Utility Model Content
[0004] The present utility model aims at the deficiencies of the current technology and provides a high-stability rack and guide rail device, aiming to solve the technical problems of poor stability and low running accuracy of the guide rail device in the existing technology.
[0005] The technical solution adopted by the present utility model to achieve the above object is as follows:
[0006] A high-stability rack and guide rail device is arranged on a workbench. The high-stability rack and guide rail device includes a guide rail group, a rack, a driving mechanism and a slider mechanism; the rack is arranged beside the guide rail group, the driving mechanism is arranged on the slider mechanism, the slider mechanism is arranged on the guide rail group, and the driving mechanism is connected to the rack;
[0007] The guide rail group includes a plurality of guide rails; the slider mechanism includes a bottom plate and a plurality of slider components. The slider components are arranged at the bottom of the bottom plate, and the slider components are respectively arranged on the guide rails; an adjusting structure is further arranged between the slider components and the bottom plate; the slider components are all provided with concentric stability structures.
[0008] For further improvement, the slider component includes a connecting seat and two groups of roller sets. The two groups of roller sets are arranged on the connecting seat in a mirror-image relative manner; there is a spacing between the two groups of roller sets; each roller set includes two rollers; the concentric stability structure includes a plurality of concentric threaded holes and a plurality of concentric bearing screws. The plurality of concentric threaded holes are respectively arranged at the bottom of the bottom plate, and the plurality of concentric bearing screws are respectively arranged on the rollers. The rollers are respectively arranged in the concentric threaded holes on the bottom plate through the concentric bearing screws, and the centers of the concentric bearing screws and the centers of the concentric threaded holes are on the same axis.
[0009] For further improvement, the concentric threaded holes are all provided with countersunk head steps; the concentric bearing screws are provided with positioning bearing platforms, and the top surface of the positioning bearing platform fits with the bottom surface of the countersunk head step.
[0010] For further improvement, a plurality of threaded holes one are arranged at the top of the connecting seat; the adjusting structure includes a plurality of groups of straight groove hole groups. Each straight groove hole group includes a plurality of straight groove countersunk holes, and screws are arranged in the straight groove countersunk holes, and the screws fix the bottom plate on the connecting seat.
[0011] For further improvement, the bottom plate is further provided with a groove, and the groove is provided with a through hole. A plurality of straight groove holes one are arranged beside the outer side of the through hole; the driving mechanism includes a servo motor. The servo motor is arranged on the groove, a gear is arranged at the driving end of the servo motor, and the gear is in tooth connection with the rack teeth; a threaded connection structure is arranged between the servo motor and the groove.
[0012] For further improvement, the workbench is further provided with a buffer assembly, and the buffer assembly includes a buffer cylinder and a limit block.
[0013] Compared with the prior art, at least one of the above one or more technical solutions in the high-stability rack and guide rail device provided by the embodiment of the present invention has the following technical effects:
[0014] 1. In the present invention, by providing two guide rails and two slider assemblies, the force balance and uniformity during work are improved, and deviation is prevented. By using two sliders, the handling stability after the bottom plate is installed with the fixture is ensured, and it will not be warped or deviated due to uneven force, which guarantees the working efficiency and service life of the high-stability rack and guide rail device, and expands the application range of the high-stability rack and guide rail device. By combining the rack and the driving mechanism to realize the work of the slider mechanism, the working precision is improved. By providing an adjustment structure to adjust the distance between the slider assemblies, the slider mechanism can be adjusted according to the distance between the two guide rails and the position at the turning point, without re-drilling holes, which improves the adjustability and applicability, facilitates subsequent upgrades, and reduces the upgrade cost.
[0015] 2. By adopting a concentric stable structure composed of multiple concentric bearing screws and multiple concentric threaded holes, the fitting precision during installation is improved, the concentricity of the rollers is realized, thereby ensuring the stability and precision of the work, and improving the subsequent working efficiency. By combining the countersunk head step and the positioning base for the limit positioning of the roller installation, while improving the installation efficiency, the height of each roller is kept consistent, thereby ensuring the stability of the installation position of the roller and the working stability of the high-stability rack and guide rail device. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following will briefly introduce the drawings required for use in the embodiments or the description of the prior art. Obviously, the following drawings are only some embodiments of the present invention. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.
[0017] Figure 1 It is a schematic diagram of the overall structure of the high-stability rack and guide rail device of this embodiment;
[0018] Figure 2 It is a schematic exploded view of the high-stability rack and guide rail device of this embodiment;
[0019] Figure 3 It is a schematic diagram of the structure of the slider assembly of this embodiment;
[0020] Figure 4 It is a top view schematic diagram of the slider assembly of this embodiment;
[0021] Figure 5 For Figure 4 the schematic A-A sectional view of Specific embodiments
[0022] The following is only the preferred embodiment of the present utility model, and does not limit the protection scope of the present invention accordingly.
[0023] Embodiment, see the appendix Figures 1 to 5 , A high-stability rack and guide rail device 1 is arranged on the workbench. The high-stability rack and guide rail device 1 includes a guide rail group 2, a rack 3, a driving mechanism 4 and a slider mechanism 5; the rack 3 is arranged beside the guide rail group 2, the driving mechanism 4 is arranged on the slider mechanism 5, the slider mechanism 5 is arranged on the guide rail group 2, and the driving mechanism 4 is connected to the rack 3;
[0024] The guide rail group 2 includes a plurality of guide rails; the slider mechanism 5 includes a bottom plate 50 and a plurality of slider components 51. The slider components 51 are arranged at the bottom of the bottom plate 50, and the slider components 51 are respectively arranged on the guide rails; an adjusting structure 6 is further arranged between the slider components 51 and the bottom plate 50; the slider components 51 are all provided with a concentric stability structure 7. By arranging two slider components 51, the force application uniformity and balance of the work are improved, deviation is prevented, and the handling stability of the bottom plate 50 after installing the fixture is ensured, and the situation of warping and deviation due to uneven force is avoided, and the working efficiency and service life of the high-stability rack and guide rail device 1 are ensured; the guide rail can be a linear guide rail or a circular guide rail composed of a linear guide rail and a circular guide rail; the rack 3 can be a linear rack or a circular rack composed of a linear rack and a circular rack.
[0025] The slider component 51 includes a connecting seat 510 and two groups of roller groups 511. The two groups of roller groups 511 are arranged on the connecting seat 510 in a mirror-image relative manner; there is a spacing between the two groups of roller groups 511; each roller group 511 includes two rollers 511a; the concentric stability structure 7 includes a plurality of concentric threaded holes 70 and a plurality of concentric bearing screws 71. The plurality of concentric threaded holes 70 are respectively arranged at the bottom of the bottom plate 50. In this way, through holes need to penetrate the surface of the bottom plate 50 to ensure aesthetics; the plurality of concentric bearing screws 71 are respectively arranged on the rollers 511a, and the rollers 511a are respectively arranged in the concentric threaded holes 70 on the bottom plate 50 through the concentric bearing screws 71, and the centers of the concentric bearing screws 71 and the centers of the concentric threaded holes 70 are on the same axis. The concentric stability structure 7 is used to improve the installation fitting accuracy, thereby ensuring the working stability and accuracy and improving the subsequent working efficiency.
[0026] The concentric threaded holes 70 are each provided with a countersunk head step 700; the concentric bearing screw 71 is provided with a positioning bearing platform 710, the top surface of the positioning bearing platform 710 is in contact with the bottom surface of the countersunk head step 700, and the countersunk head step 700 and the positioning bearing platform 710 are used for limiting and positioning the installation of the roller 511a, so as to ensure the stability of the installation position of the roller 511a, and thus ensure the handling stability of the high-stability rack guide device 1.
[0027] The top of the connecting seat 510 is provided with a plurality of first threaded holes; the adjusting structure 6 includes a plurality of groups of straight slot hole groups 60, each of the straight slot hole groups 60 includes a plurality of straight slot countersunk holes, and screws are provided in the straight slot countersunk holes, and the screws fix the bottom plate 50 on the connecting seat 510. The adjusting structure 6 is used to adjust the distance between the slider assemblies 51, so that the slider mechanism 5 can be adjusted according to the distance between the two guide rails and the position at the turning, without re-drilling holes, improving the adjustability and applicability, facilitating subsequent upgrades, and reducing the upgrade cost.
[0028] The bottom plate 50 is further provided with a groove, the groove is provided with a through hole, and a plurality of first straight slot holes are provided beside the outside of the through hole. The first straight slot holes are used for finely adjusting the position of the driving mechanism 4 to ensure the fitting of the gear and the rack 3; the driving mechanism 4 includes a servo motor 40, the servo motor 40 is arranged on the groove, a gear 41 is arranged at the driving end of the servo motor 40, and the gear 41 is in tooth connection with the rack 3; a threaded connection structure is arranged between the servo motor 40 and the groove.
[0029] The workbench is further provided with a buffer assembly 8, the buffer assembly 8 includes a buffer cylinder and a limit block, and the buffer assembly 8 is used for limiting and buffering.
[0030] The utility model improves the force uniformity and balance during work and prevents deviation by setting two guide rails and two slider assemblies. Two sliders are used to ensure the handling stability of the bottom plate after installing the fixture, preventing warping and deviation caused by uneven force, ensuring the working efficiency and service life of the high-stability rack guide device, and expanding the application range of the high-stability rack guide device. The rack and the drive mechanism are combined to enable the operation of the slider mechanism, improving the working precision. An adjustment structure is provided to adjust the distance between the slider assemblies, enabling the slider mechanism to be adjusted according to the distance between the two guide rails and the position of the turning point without re-drilling holes, improving the adjustability and applicability, facilitating subsequent upgrades, and reducing upgrade costs. A concentric stability structure composed of multiple concentric bearing screws and multiple concentric threaded holes is adopted to improve the installation fitting precision, achieve the concentricity of the rollers, thereby ensuring the working stability and precision and improving the subsequent working efficiency. A countersunk head step and a positioning bearing platform are combined to play a role in limiting and positioning the installation of the rollers. While improving the installation efficiency, the height of each roller is kept consistent, thus ensuring the stability of the installation position of the rollers and the working stability of the high-stability rack guide device.
[0031] The utility model is not limited to the above embodiments. Other high-stability rack guide devices obtained by adopting the same or similar structures or devices as those of the above embodiments of the utility model are all within the protection scope of the utility model.
Claims
1. A high-stability rack guide device, which is arranged on a workbench, characterized in that: The high-stability rack guide device comprises a guide rail group, a rack, a driving mechanism and a slider mechanism; the rack is arranged beside the guide rail group, the driving mechanism is arranged on the slider mechanism, the slider mechanism is arranged on the guide rail group, and the driving mechanism is connected to the rack; The guide rail group includes multiple guide rails; the slider mechanism includes a base plate and multiple slider assemblies, the slider assemblies are arranged at the bottom of the base plate, and the slider assemblies are respectively arranged on the guide rails; an adjustment structure is also provided between the slider assembly and the base plate; the slider assemblies are all provided with a concentric stabilizing structure.
2. The high stability rack guide device according to claim 1, characterized in that: The slider assembly includes a connecting seat and two groups of roller groups, the two groups of roller groups are arranged on the connecting seat in a mirror-image manner; a spacing is provided between the two groups of roller groups; each roller group includes two rollers; the concentric stabilizing structure includes a plurality of concentric threaded holes and a plurality of concentric bearing screws, the plurality of concentric threaded holes are respectively arranged at the bottom of the base plate, the plurality of concentric bearing screws are respectively arranged on the rollers, the rollers are respectively arranged in the concentric threaded holes on the base plate through the concentric bearing screws, and the center of the concentric bearing screw and the center of the concentric threaded hole are on the same axis.
3. The high stability rack guide device according to claim 2, characterized in that: The concentric threaded holes are all provided with countersunk steps; the concentric bearing screw is provided with a positioning support, and the top surface of the positioning support is in contact with the bottom surface of the countersunk step.
4. The high stability rack guide device according to claim 3, characterized in that: A plurality of threaded holes are provided on the top of the connecting seat; the adjusting structure includes a plurality of straight slot hole groups, each of the straight slot hole groups includes a plurality of straight slot countersunk holes, each of the straight slot countersunk holes is provided with screws, and the screws fix the bottom plate on the connecting seat.
5. The high stability rack guide device according to claim 4, characterized in that: The bottom plate is also provided with a groove, the groove is provided with a through hole, and a plurality of straight slot holes are provided on the outer side of the through hole; the driving mechanism includes a servo motor, the servo motor is arranged on the groove, the driving end of the servo motor is provided with a gear, and the gear is connected to the teeth of the rack; a threaded connection structure is provided between the servo motor and the groove.
6. The high stability rack guide device according to claim 1, characterized in that: The workbench is also provided with a buffer component, and the buffer component includes a buffer cylinder and a limit block.
Citation Information
Patent Citations
Annular guide rail gear rack electrifying device
CN221069746U