Relay distributing device and relay testing equipment

By designing a relay material distribution device including a workbench, a transverse mechanism and a lifting mechanism, automatic material distribution of the relay is realized, solving the problem of low efficiency of relying on manual distribution in the prior art, and improving production efficiency and accuracy.

CN222906838UActive Publication Date: 2025-05-27DONGGUAN ZHONGHUI RUIDE ELECTRONICS CO LTD
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Patent Information

Application Number
CN202422012003.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-19
Publication Date
2025-05-27
Estimated Expiration
2034-08-19

AI Technical Summary

Technical Problem

In the prior art, the distribution of good and bad products of relays depends entirely on manual labor and cannot perform automated material distribution, resulting in inefficiency and manual errors.

Method used

A relay material separation device is designed, including a workbench, a transverse mechanism and a lifting mechanism. Through the coordinated work of these mechanisms, automatic material separation of the relay is realized. The specific steps include: controlling the card connection part to move on the two-dimensional plane, driving the relay into the card connection slot, and automatically distribute the good and bad products to different directions according to the test results.

Benefits of technology

The automatic material distribution of relays is realized, processing efficiency is improved, manual error is reduced, and the automation and accuracy of the production process is enhanced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a relay distributing device and relay testing equipment, and relates to the technical field of relays, the relay distributing device comprises a workbench, a transverse moving mechanism and a lifting mechanism, the workbench is provided with a portal frame, a first driving piece is arranged on the portal frame, and a second driving piece is arranged on the lifting mechanism. The first sliding seat is arranged at the movable end of the first driving piece and arranged on the portal frame in a sliding mode, the second driving piece is arranged on the first sliding seat, and the clamping part is arranged on the second driving piece and can move relative to the workbench; according to the technical scheme, the transverse moving mechanism is controlled to drive the clamping part to move to the position over the product, the second driving piece controls the clamping part to descend till the product is located in the clamping groove of the clamping part, at the moment, the material distributing device receives related information of the product, then the first driving piece is controlled to drive the clamping part to move in the horizontal direction, and the product is separated. The products can be brought out by the clamping part, the good products move towards one side, the defective products move towards the other side, the products can be automatically distributed, and the machining efficiency is greatly improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of relays, and particularly relates to a relay sorting device and a relay testing device. Background Technique

[0002] The sorting process of good and bad relays is an important link in relay production, which ensures strict control of product quality and maximization of production efficiency. In this process, the performance of relays is tested by precise detection equipment, and the relays are classified into the good product area or the bad product area according to the test results. The relays in the good product area will directly enter the next production link or be directly packaged and shipped out of the factory, while the relays in the bad product area will be sent to the repair or scrapping process. This shunt mechanism not only improves the accuracy and efficiency of material handling, but also helps to quickly identify and correct problems in the production process, reduce the defective rate, thus ensuring the quality of the final product and enhancing the market competitiveness of the enterprise.

[0003] In the related art, it is necessary to conduct a card insertion test on the relay, that is, insert a card between the moving reed and the static reed of the relay and then energize to verify the conduction situation of the relay. If the relay is conducted, it is judged as a good product, otherwise, if the relay cannot be conducted, it is a bad product. The sorting of good and bad products is completely realized manually and cannot be automatically sorted. Summary of the Utility Model

[0004] The main purpose of the utility model is to propose a relay sorting device and a relay testing device, aiming to provide a relay sorting device that can automatically sort good and bad relays.

[0005] To achieve the above object, the relay sorting device proposed by the utility model includes:

[0006] A workbench, on which a gantry is provided;

[0007] A transverse movement mechanism, which includes a first driving member and a first sliding seat. The first driving member is arranged on the gantry, and the first sliding seat is arranged at the movable end of the first driving member and slides on the gantry; and

[0008] A lifting mechanism, which includes a second driving member and a clamping part. The second driving member is arranged on the first sliding seat, and the clamping part is arranged at the movable end of the second driving member and can move close to or away from the workbench, and the clamping part is used for clamping the relay.

[0009] In an embodiment, the clamping part includes a clamping body and two clamping claws arranged on the clamping body. The two clamping claws extend towards the workbench, and a clamping groove is formed between the two clamping claws at intervals, and the clamping groove is used for clamping the relay.

[0010] In one embodiment, the clamping body is provided with two spaced-apart extending portions in the horizontal direction, and the two clamping claws are arranged on the extending portions.

[0011] In one embodiment, the transverse movement mechanism further includes a third driving member and a second sliding seat. The third driving member is arranged on the first sliding seat, the second sliding seat is arranged at the movable end of the third driving member, and the second sliding seat can move relative to the first sliding seat along the movement direction of the first sliding seat.

[0012] The lifting mechanism is arranged on the second sliding seat.

[0013] In one embodiment, two limiting members are arranged at both ends of the first sliding seat, and the two limiting members are located on the movement path of the second sliding seat.

[0014] In one embodiment, the relay dispensing device further includes a crimping mechanism. The second driving member is provided with a mounting plate at its movable end. The crimping mechanism includes a fourth driving member and a crimping portion. The fourth driving member is arranged on the mounting plate, and the crimping portion is arranged at the driving end of the fourth driving member and is located in the clamping groove.

[0015] In one embodiment, the crimping portion includes a mounting rod and a pressing block. The mounting rod is arranged at the movable end of the fourth driving member, and the pressing block is movably arranged on the mounting rod through an elastic buffer member.

[0016] In one embodiment, the pressing block forms a profiling surface facing the workbench, and the profiling surface is used to abut against the upper surface of the relay.

[0017] In one embodiment, the gantry includes two brackets and a cross beam that are spaced apart on the workbench. The two ends of the cross beam are respectively connected to one ends of the two brackets away from the workbench, and the transverse movement mechanism is arranged on the cross beam.

[0018] The present utility model also provides a relay testing device, including a relay dispensing device, and the relay dispensing device includes:

[0019] A workbench, on which a gantry is provided;

[0020] A transverse movement mechanism, which includes a first driving member and a first sliding seat. The first driving member is arranged on the gantry, the first sliding seat is arranged at the movable end of the first driving member and is slidably arranged on the gantry; and

[0021] Lifting mechanism, the lifting mechanism includes a second driving member and a clamping portion, the second driving member is arranged on the first sliding seat, the clamping portion is arranged at the movable end of the second driving member and can move closer to or away from the workbench, and the clamping portion is used for clamping the relay.

[0022] In the technical solution of the present utility model, a relay sorting device and a relay testing device are proposed. Among them, the relay sorting device includes a workbench, a transverse movement mechanism and a lifting mechanism. The workbench is provided with a gantry. The transverse movement mechanism includes a first driving member and a first sliding seat. The first driving member is arranged on the gantry, and the first sliding seat is arranged at the movable end of the first driving member and slidably arranged on the gantry. The lifting mechanism includes a second driving member arranged on the first sliding seat and a clamping portion arranged at the movable end of the second driving member. The clamping portion can be driven by the first driving member and the second driving member to perform two-dimensional movement, that is, horizontally and vertically. Specifically, when performing the sorting operation, the transverse movement mechanism is controlled to drive the clamping portion to move to the position directly above the product. The second driving member controls the clamping portion to descend until the product is located in the clamping groove of the clamping portion. At this time, the sorting device receives the relevant information of the product, and then controls the first driving member to drive the clamping portion to move horizontally. The product will be carried out by the clamping portion. The good products move to one side, and the defective products move to the other side, which can automatically sort the products and greatly improve the processing efficiency. Description of the Drawings

[0023] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the following drawings are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on the structures shown in these drawings.

[0024] Figure 1 Structural schematic diagram of an embodiment of the relay sorting device provided by the present utility model;

[0025] Figure 2 For Figure 1 Partial enlarged view of part A in

[0026] Figure 3 Structural schematic diagram of another angle of the relay sorting device provided by the present utility model;

[0027] Figure 4 Structural schematic diagram of the top of the relay sorting device.

[0028] Explanation of the reference numerals in the drawings:

[0029] 1000. Relay material distribution device; 1. Workbench; 2. Gantry; 21. Bracket; 22. Cross beam; 3. Transverse movement mechanism; 31. First driving member; 32. First sliding seat; 33. Third driving member; 34. Second sliding seat; 35. Limiting member; 4. Lifting mechanism; 41. Second driving member; 42. Clamping portion; 421. Clamping body; 422. Extension portion; 423. Claw; 424. Clamping groove; 43. Mounting plate; 5. Crimping mechanism; 51. Fourth driving member; 52. Crimping portion; 521. Mounting rod; 522. Pressing block; 523. Buffer member; 2000. Relay.

[0030] The realization, functional features and advantages of the purpose of the present utility model will be further described with reference to the embodiments and the accompanying drawings. Detailed implementation manners

[0031] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0032] It should be noted that if there are directional indications (such as up, down, left, right, front, back...) involved in the embodiments of the present utility model, the directional indications are only used to explain the relative positional relationship and movement conditions between components in a specific posture. If the specific posture changes, the directional indications will also change accordingly.

[0033] In addition, if there are descriptions such as "first", "second", etc. involved in the embodiments of the present utility model, the descriptions of "first", "second", etc. are only for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include at least one of the features. In addition, if "and / or" or "and / or" appears throughout the text, its meaning includes three parallel solutions. Taking "A and / or B" as an example, it includes solution A, solution B, or a solution where A and B are satisfied simultaneously. In addition, the technical solutions between the embodiments can be combined with each other, but it must be based on the ability of those of ordinary skill in the art to implement. When the combination of technical solutions is contradictory or cannot be implemented, it should be considered that such a combination of technical solutions does not exist and is not within the protection scope required by the present utility model.

[0034] The process of separating good and bad relays is an important link in relay production, which ensures strict control of product quality and maximization of production efficiency. In this process, the performance of relays is tested by precise detection equipment, and the relays are classified into the good product area or the bad product area according to the test results. The relays in the good product area will directly enter the next production link or be directly packaged and shipped out, while the relays in the bad product area will be sent to the repair or scrapping process. This shunting mechanism not only improves the accuracy and efficiency of material handling, but also helps to quickly identify and correct problems in the production process, reduce the defective rate, thus ensuring the quality of the final product and enhancing the market competitiveness of the enterprise.

[0035] In the related technology, it is necessary to conduct a card insertion test on the relay, that is, insert a card between the moving reed and the static reed of the relay and then energize to verify the conduction situation of the relay. If the relay is conducted, it is judged as a good product; conversely, if the relay cannot be conducted, it is a bad product. The separation of good and bad products is completely dependent on manual operation and cannot be automatically separated.

[0036] To solve the above problems, the present utility model proposes a relay separating device, aiming to provide a relay separating device that can automatically separate good relays and bad relays. Figures 1 to 4 It is a schematic structural diagram of an embodiment provided by the relay separating device of the present utility model.

[0037] Please refer to Figures 1 to 4 , the present utility model proposes a relay separating device 1000, which includes a workbench 1, a transverse movement mechanism 3 and a lifting mechanism 4. The workbench 1 is provided with a gantry 2. The transverse movement mechanism 3 includes a first driving member 31 and a first sliding seat 32. The first driving member 31 is arranged on the gantry 2, and the first sliding seat 32 is arranged at the movable end of the first driving member 31 and slides on the gantry 2. The lifting mechanism 4 includes a second driving member 41 and a clamping portion 42. The second driving member 41 is arranged on the first sliding seat 32, and the clamping portion 42 is arranged at the movable end of the second driving member 41 and can move closer to or away from the workbench 1. The clamping portion 42 is used to clamp the relay.

[0038] In the technical solution of the present utility model, a relay feeding device 1000 and a relay testing device are proposed. Among them, the relay feeding device 1000 includes a workbench 1, a transverse movement mechanism 3 and a lifting mechanism 4. The workbench 1 is provided with a gantry 2. The transverse movement mechanism 3 includes a first driving member 31 and a first sliding seat 32. The first driving member 31 is arranged on the gantry 2, and the first sliding seat 32 is arranged at the movable end of the first driving member 31 and slides on the gantry 2. The lifting mechanism 4 includes a second driving member 41 arranged on the first sliding seat 32 and a clamping portion 42 arranged at the movable end of the second driving member 41. By the first driving member 31 and the second driving member 41, the clamping portion 42 can be driven to move in two dimensions, that is, horizontally and vertically. Specifically, when performing the feeding operation, the transverse movement mechanism 3 is controlled to drive the clamping portion 42 to move to the position directly above the product. The second driving member 41 controls the clamping portion 42 to descend until the product is located in the clamping groove 424 of the clamping portion 42. At this time, the feeding device receives the relevant information of the product, and then controls the first driving member 31 to drive the clamping portion 42 to move horizontally. The product will be carried out by the clamping portion 42. The good products move to one side, and the defective products move to the other side, which can automatically feed the products and greatly improve the processing efficiency.

[0039] In order to ensure that the relay does not slip during the process of clamping the relay and thus ensure the clamping stability of the relay, the clamping portion 42 includes a clamping body 421 and two clamping claws 423 arranged on the clamping body 421. Specifically, please further refer to Figure 2 , the two clamping claws 423 extend towards the workbench 1. A clamping groove 424 is formed at an interval between the two clamping claws 423. The clamping groove 424 is used for clamping the relay. The design of using the clamping portion 42 with two clamping claws 423 to clamp the relay has several significant advantages. This design matches the clamping groove 424 between the two clamping claws 423 with a specific part of the relay, ensuring the accuracy and stability of the clamping and effectively avoiding the slippage of the relay during the clamping process. Secondly, the clamping groove 424 formed at an interval between the clamping claws 423 can be customized according to the size and shape of the relay, so as to realize the adaptive clamping of different specifications of relays, increasing the versatility and flexibility of the clamping device. In addition, the design of the clamping groove 424 also facilitates the quick loading and unloading of the relay, improving the production efficiency. At the same time, this structure can also reduce the damage to the relay, extend its service life, and ensure the safety of the relay during assembly, testing or transportation. In an embodiment of the present utility model, the clamping body 421 is provided with two spaced extension parts 422 along the horizontal direction, and the two clamping claws 423 are arranged on the extension parts 422. Through the extension parts 422, the vertical space of the clamping groove 424 can be expanded, so as to avoid damage to the top of the relay caused by the clamping body 421 hitting the relay.

[0040] In the technical solution of the present utility model, the relay sorting device 1000 needs to sort relay products in multiple flow channels. To match the tests of products in different flow channels, the transverse movement mechanism 3 further includes a third driving member 33 and a second sliding seat 34. Specifically, please further refer to Figure 1 , the third driving member 33 is arranged on the first sliding seat 32, the second sliding seat 34 is arranged at the movable end of the third driving member 33, and is driven by the third driving member 33 to move along the sliding direction of the first sliding seat 32. The lifting mechanism 4 is arranged on the second sliding seat 34. By setting the first driving member 31 and the third driving member 33, the clamping and sorting of products in different flow channels can be respectively applied, and the two do not interfere with each other and there is no time difference. By setting the first driving member 31 and the third driving member 33, the sorting efficiency of the equipment can be further improved. In addition, the first driving member 31 and the second driving member 41 can also cover a larger working range. This design significantly improves the reliability and stability of the system because even if one driving member fails, the other can still continue to work, thus ensuring the continuous operation of the entire system and avoiding the paralysis of the entire system caused by a single-point failure.

[0041] To prevent the second sliding seat 34 from moving beyond the limit, two limit members 35 are arranged at both ends of the first sliding seat 32. Specifically, please further refer to Figure 4 , by the abutment of the limit members 35 at both ends with the second sliding seat 34, the limit of the second sliding seat 34 can be realized, thereby preventing mechanical damage or failure that may be caused by overtravel. Secondly, the limit members 35 at both ends provide more stable support and positioning, enhancing the structural stability of the entire mechanical system. In addition, this limiting method simplifies the mechanical structure, facilitates the realization of automatic control, improves the production efficiency and operation convenience. At the same time, the presence of the limit members 35 also helps to reduce the misoperation of the operator and improves the work safety. Finally, this design is also convenient for maintenance and adjustment. When it is necessary to reset the movement range of the sliding seat, it can be adjusted quickly and conveniently. In summary, through the design of the limit members 35 at both ends, the precise and reliable limit control of the second sliding seat 34 is realized, and the performance and safety of the entire mechanical system are improved.

[0042] To achieve reliable positioning of the product, the relay sorting device 1000 further includes a crimping mechanism 5. An installation plate 43 is arranged at the movable end of the second driving member 41. The crimping mechanism 5 includes a fourth driving member 51 and a crimping part 52. The fourth driving member 51 is arranged on the installation plate 43, and the crimping part 52 is arranged at the driving end of the fourth driving member 51 and is located in the clamping groove 424. Specifically, please further refer to Figure 2, the crimping portion 52 includes a mounting rod 521 and a pressing block 522 provided on the mounting rod 521. The pressing block 522 is used to contact and crimp the top of the relay to achieve positioning of the relay. Further, the pressing block 522 is formed with a profiling surface facing downward, and the profiling surface is adapted to the shape of the upper end surface of the relay. By crimping the relay through the profiling surface, stable positioning of the relay can be ensured. A buffer member 523 is further provided on the side of the pressing block 522 facing away from the relay. The buffer member 523 is preferably a spring, and is elastically connected between the pressing block 522 and the mounting rod 521 through the spring, so as to achieve elastic buffering.

[0043] For the fixed transverse movement mechanism 3, the gantry 2 includes two brackets 21 spaced apart on the workbench 1 and a cross beam 22. The two ends of the cross beam 22 are respectively connected to one end of the two brackets 21 away from the workbench 1. The transverse movement mechanism 3 is provided on the cross beam 22. The transverse movement mechanism 3 is lifted to a certain height through the gantry 2, so as to be able to match the production line position for material separation.

[0044] The present utility model also proposes a relay testing device. The relay testing device includes a relay material separation device 1000. The specific structure of the relay material separation device 1000 refers to the above-mentioned embodiment. Since the relay testing device of the present utility model adopts all the technical solutions of the above-mentioned all embodiments, it at least has all the beneficial effects brought by the technical solutions of the above-mentioned embodiments, and will not be elaborated one by one here.

[0045] The above is only an exemplary embodiment of the present utility model, and does not limit the patent scope of the present utility model. Any equivalent structural transformation made under the technical concept of the present utility model by using the content of the specification and drawings of the present utility model, or direct / indirect application in other related technical fields is included in the patent protection scope of the present utility model.

Claims

1. A relay material distribution device, characterized in that: include: A workbench, wherein the workbench is provided with a gantry; A transverse movement mechanism, the transverse movement mechanism comprising a first driving member and a first sliding seat, the first driving member being arranged on the gantry, the first sliding seat being arranged on a movable end of the first driving member and being slidably arranged on the gantry; and The lifting mechanism comprises a second driving member and a clamping part, wherein the second driving member is arranged on the first sliding seat, the clamping part is arranged on the movable end of the second driving member and can move close to or away from the workbench, and the clamping part is used to clamp the relay.

2. The relay dispensing device according to claim 1, characterized in that: The clamping part includes a clamping body and two clamping claws arranged on the clamping body. The two clamping claws are extended toward the workbench. A clamping groove is formed between the two clamping claws. The clamping groove is used for clamping with the relay.

3. The relay dispensing device according to claim 2, characterized in that: The clamping body is provided with two extension parts arranged at intervals in the horizontal direction, and the two clamping claws are arranged on the extension parts.

4. The relay dispensing device according to claim 2, characterized in that: The transverse movement mechanism further includes a third driving member and a second sliding seat, wherein the third driving member is arranged on the first sliding seat, and the second sliding seat is arranged on the movable end of the third driving member, and the second sliding seat can move relative to the first sliding seat along the movement direction of the first sliding seat; The lifting mechanism is arranged on the second sliding seat.

5. The relay dispensing device according to claim 4, characterized in that: Two limiting members are provided at both ends of the first sliding seat, and the two limiting members are located on the movement path of the second sliding seat.

6. The relay dispensing device according to claim 2, characterized in that: The relay material dispensing device also includes a crimping mechanism, the movable end of the second driving member is provided with a mounting plate, the crimping mechanism includes a fourth driving member and a crimping portion, the fourth driving member is provided on the mounting plate, the crimping portion is provided at the driving end of the fourth driving member and is located in the clamping groove.

7. The relay dispensing device according to claim 6, characterized in that: The crimping portion includes a mounting rod and a pressing block. The mounting rod is arranged at the movable end of the fourth driving member, and the pressing block is movably arranged on the mounting rod through an elastic buffer member.

8. The relay dispensing device according to claim 7, characterized in that: The pressing block is formed with a contoured surface facing the workbench, and the contoured surface is used to abut against the upper surface of the relay.

9. The relay distributing device according to any one of claims 1 to 8, characterized in that: The gantry comprises two brackets and a crossbeam which are spaced apart from the workbench. Two ends of the crossbeam are respectively connected to one end of the two brackets away from the workbench. The transverse movement mechanism is arranged on the crossbeam.

10. A relay testing device, characterized in that: It comprises the relay distributing device as claimed in any one of claims 1 to 9.