Clamping mechanism for plastic disc
By designing a clamping mechanism for rubber discs, using the cooperation of robotic arms, trusses and driving mechanisms, the problems of high labor intensity and clumsy operation during clamping and placement of rubber discs in the prior art are solved, and the stable clamping and automatic placement of rubber discs are achieved, and the working efficiency is improved.
Patent Information
- Application Number
- CN202421730772.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-22
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2034-07-22
AI Technical Summary
In the prior art, there are problems such as high manual labor intensity, clumsy operation and easy to cause the rubber disc to fall, affecting production efficiency during clamping and placement of rubber discs.
A clamping mechanism including a robotic arm, a truss and a driving mechanism is designed. Through the cooperation of the clamping plate and the placement plate, the first to fourth baffles and the moving mechanisms are used to realize the function of stably clamping the rubber disc and the automatic pushing into the rack.
The mechanical clamping and automatic placement of rubber discs are realized, which reduces the intensity of manual labor, improves work efficiency, and ensures the stability of rubber discs during clamping.
Smart Images

Figure CN222906878U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of rubber disk clamping equipment, and particularly relates to a clamping mechanism for a rubber disk. Background Technique
[0002] Raw rubber is often difficult to process due to high viscosity or poor uniformity. Processing raw rubber to obtain necessary processing properties is called plasticating. Strictly speaking, fully plasticated rubber is a modified rubber that can chemically react with active fillers and vulcanization accelerators during mixing, having a certain impact on the vulcanization rate and the amount of combined gel formed. After each plasticating, the rubber compound generally needs to undergo a series of supplementary processes before it can be used in the next process. The main supplementary processes in production include cooling, storage, and filtering of rubber. After the rubber sheet is cooled, it must be stored at a certain temperature for 8 - 24 hours. The purpose of storage is mainly to allow carbon black to continue to diffuse in the rubber compound, improve the uniformity of dispersion, further interact between rubber and carbon black to generate more combined rubber, and enhance the reinforcing effect.
[0003] In the existing technology, usually, the rubber sheet is placed on a rubber disk and sent to the storage room through a conveyor belt. Workers pick up the rubber disk and stack it on the placement rack. After storage, someone else takes it down and places it on the conveyor belt. This method increases the labor intensity of workers and is also prone to knocking over the rubber disk, affecting the production efficiency of the workshop. There are also mechanical grippers used for grasping, but the mechanical grippers have unstable grasping and clumsy operations when placing them on the placement rack, affecting the placement efficiency. Content of the Utility Model
[0004] Based on the above background, the purpose of the utility model is to provide a clamping mechanism for a rubber disk, which realizes mechanical clamping of the rubber disk, improves work efficiency, and reduces the intensity of workers.
[0005] To achieve the above purpose, the utility model adopts the following technical solutions:
[0006] A clamping mechanism for a rubber disk includes a robotic arm, on which a truss is provided, and a driving mechanism is provided on the truss;
[0007] A clamping mechanism is provided below the truss;
[0008] The clamping mechanism includes a placement plate and a clamping plate. The placement plate is fixedly connected to the truss through a first connecting rod, and the clamping plate is connected to the driving mechanism through a second connecting rod;
[0009] First baffles, second baffles, and third baffles are respectively provided on three sides of the placement plate. The first baffle and the third baffle are arranged oppositely. The third baffle is slidably connected to the placement plate. Guide plates are provided on the sides of the first baffle and the third baffle away from the second baffle;
[0010] The clamping plate is arranged on the side of the placing plate away from the second baffle. A fourth baffle is movably arranged on the clamping plate. First clamping grooves are arranged on both sides of the fourth baffle, and the first clamping grooves are clamped with the first baffle and the third baffle;
[0011] Moving mechanisms are arranged on both sides of the fourth baffle for pushing the fourth baffle to move upward;
[0012] A pushing mechanism is arranged on the first baffle for pushing the glue tray from the placing plate into the storage rack.
[0013] Preferably, a first inclined surface is arranged on the side of the placing plate close to the guiding plate, which is convenient for pushing the glue tray into the placing plate.
[0014] Preferably, the driving mechanism includes threaded rods. There are two threaded rods which are symmetrically arranged on the truss. The threaded rods are rotationally connected with the truss. The upper end of the second connecting rod is threadedly connected with the threaded rod. One end of the threaded rod is connected with a first bevel gear. A second bevel gear is rotationally arranged on the truss, and the first bevel gear is meshed and connected with the second bevel gear;
[0015] A third connecting rod is connected between the two second bevel gears. A motor is fixedly arranged on the truss, and the output end of the motor is connected with one of the second bevel gears.
[0016] Preferably, the moving mechanism includes a first sleeve and a first rod. One end of the first rod is slidably arranged in the first sleeve, and a first slider is fixedly arranged at the other end of the first rod; A first spring is sleeved on the side of the first sleeve, and both ends of the first spring are fixedly connected with the fourth baffle and the side of the first slider respectively;
[0017] Guiding sliding rails are arranged on the opposite sides of the two guiding plates, and the guiding sliding rails cooperate with the first slider.
[0018] Preferably, two circular grooves are symmetrically arranged at the top of the clamping plate. Second springs are arranged in the circular grooves, and both ends of the second springs are fixedly connected with the circular grooves and the fourth baffle respectively.
[0019] Preferably, a second clamping groove is arranged on the side of the placing plate close to the third baffle. A second slider is slidably arranged in the second clamping groove. The third baffle is arranged on the top of the second slider. A second electric telescopic rod is arranged on the side of the placing plate, and the second electric telescopic rod is connected with the second slider;
[0020] A third clamping groove is arranged on the inner side wall of the second clamping groove. A third slider is arranged at the bottom of the side of the third baffle, and the second slider is slidably connected with the third clamping groove.
[0021] Preferably, one side of the second slider close to the second card slot is arranged as an inclined surface, and one side of the third baffle away from the placement plate is arranged as an inclined surface.
[0022] Preferably, the pushing mechanism includes a first electric telescopic rod, the first electric telescopic rod is fixedly arranged on the side surface of the first baffle, a fourth card slot is opened on one side of the first baffle close to the third baffle, a pushing block is arranged in the fourth card slot, and the output end of the first electric telescopic rod penetrates through the first baffle and is connected with the pushing block.
[0023] The utility model has the following beneficial effects:
[0024] The utility model drives the clamping plate through the driving mechanism, pushes the rubber disk into the placement plate, and fixes the rubber disk from the side by the first baffle, the second baffle, the third baffle and the fourth baffle, and the placement plate stabilizes the rubber disk from the bottom, ensuring the stability of the rubber disk during the clamping process. Moreover, due to the sliding arrangement of the third baffle, the rubber disk is pushed into the storage rack from the opening of the third baffle through the pushing mechanism, realizing the automation of the process from clamping to placing the film, saving labor costs and improving work efficiency. Description of the Drawings
[0025] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the following described drawings are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on the structures shown in these drawings.
[0026] Figure 1 It is a three-dimensional structural schematic diagram when the clamping mechanism of the present utility model is working;
[0027] Figure 2 It is a three-dimensional structural schematic diagram when the clamping mechanism of the present utility model is not working;
[0028] Figure 3 It is a three-dimensional structural schematic diagram of the present utility model;
[0029] Figure 4 It is an enlarged three-dimensional structural schematic diagram of the moving mechanism of the present utility model;
[0030] Figure 5 It is a front internal structural schematic diagram of the clamping plate of the present utility model;
[0031] Figure 6 It is a disassembled three-dimensional structural schematic diagram of the third baffle and the second slider of the present utility model;
[0032] Figure 7This is a schematic perspective view of the third baffle of the present utility model from another angle.
[0033] Wherein: 1. Robot arm;
[0034] 2. Truss; 21. First connecting rod; 22. Second connecting rod;
[0035] 3. Driving mechanism; 31. First bevel gear; 32. Second bevel gear; 33. Threaded rod; 34. Third connecting rod; 35. Motor;
[0036] 4. Clamping mechanism; 41. Placing plate; 42. Clamping plate; 43. First baffle; 44. Second baffle; 45. Third baffle; 46. Fourth baffle; 47. Guide plate; 48. First card slot; 49. Round slot; 410. Second spring; 411. Second card slot; 412. Second slider; 413. Second electric telescopic rod; 414. Third card slot; 415. Third slider;
[0037] 5. Moving mechanism; 51. First sleeve; 52. First rod; 53. First slider; 54. First spring; 55. Guide rail;
[0038] 6. Pushing mechanism; 61. First electric telescopic rod; 62. Fourth card slot; 63. Pushing block;
[0039] 7. Conveyor belt;
[0040] 8. Glue tray. Detailed implementation manners
[0041] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts fall within the protection scope of the present utility model.
[0042] It should be noted that all directional indications (such as up, down, left, right, front, back...) in the embodiments of the present utility model are only used to explain the relative position relationship and movement conditions between components in a specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indications will also change accordingly.
[0043] In addition, in the present utility model, descriptions such as "first", "second", etc. are only for descriptive purposes and should not be construed as indicating or implying their relative importance or implicitly specifying the quantity of the indicated technical features. Thus, features defined with "first", "second" may explicitly or implicitly include at least one such feature. In addition, the technical solutions between various embodiments can be combined with each other, but it must be based on the ability of those of ordinary skill in the art to implement. When the combination of technical solutions results in contradictions or cannot be implemented, it should be considered that such a combination of technical solutions does not exist and is not within the scope of protection required by the present utility model.
[0044] As Figure 1-7 shown, a clamping mechanism for a glue tray includes a robotic arm 1, a truss 2 is provided on the robotic arm 1, and a driving mechanism 3 is provided on the truss 2;
[0045] The robotic arm belongs to the prior art and can move and rotate, and will not be elaborated here.
[0046] A clamping mechanism 4 is provided below the truss 2;
[0047] The clamping mechanism 4 includes a placement plate 41 and a clamping plate 42. The placement plate 41 is fixedly connected to the truss 2 through a first connecting rod 21, and the clamping plate 42 is connected to the driving mechanism 3 through a second connecting rod 22. The driving mechanism 3 drives the clamping plate 42, so that the clamping plate 42 pushes the glue tray 8 to move onto the placement plate 41;
[0048] First baffles 43, second baffles 44, and third baffles 45 are respectively provided on three sides of the placement plate 41. The first baffle 43 and the third baffle 45 are arranged oppositely. The third baffle 45 is slidably connected to the placement plate 41. Guide plates 47 are provided on the sides of the first baffle 43 and the third baffle 45 away from the second baffle 44;
[0049] The clamping plate 42 is provided on the side of the placement plate 41 away from the second baffle 44. A fourth baffle 46 is movably provided on the clamping plate 42. First clamping grooves 48 are provided on both sides of the fourth baffle 46, and the first clamping grooves 48 are clamped with the first baffle 43 and the third baffle 45;
[0050] Moving mechanisms 5 are provided on both sides of the fourth baffle 46 for pushing the fourth baffle 46 to move upward;
[0051] A pushing mechanism 6 is provided on the first baffle 43 for pushing the glue tray 8 from the placement plate 41 into the storage rack.
[0052] The robotic arm 1 drives the truss 2 to move above the conveyor belt 7, and then moves downward so that the clamping mechanism 4 is located on the conveyor belt 7. The glue tray 8 is located between the placement plate 41 and the clamping plate 42. The driving mechanism 3 drives the clamping plate 42 to push the glue tray 8 in the direction of the placement plate 41. Under the action of the guiding plate 47, it is finally pushed onto the placement plate 41. And the first baffle 43, the second baffle 44, and the third baffle 45 block and clamp the side wall of the glue tray 8 to prevent it from being pushed out of the placement plate 41. Under the action of the moving mechanism 5, the first clamping grooves 48 on both sides of the fourth baffle 46 are clamped with the first baffle 43 and the third baffle 45 to complete the clamping and fixing of the glue tray 8. Then the robotic arm drives the truss 2 to move to the storage rack, and under the action of the pushing mechanism 6, the glue tray 8 is pushed onto the storage rack.
[0053] Preferably, one side of the placement plate 41 close to the guiding plate 47 is provided with an inclined surface to facilitate pushing the glue tray 8 into the placement plate 41.
[0054] Preferably, the driving mechanism 3 includes a threaded rod 33. There are two threaded rods 33 which are symmetrically arranged on the truss 2. The threaded rod 33 is rotatably connected to the truss 2. The upper end of the second connecting rod 22 is threadedly connected to the threaded rod 33. One end of the threaded rod 33 is connected with a first bevel gear 31. A second bevel gear 32 is rotatably arranged on the truss 2. The first bevel gear 31 is meshed and connected with the second bevel gear 32;
[0055] A third connecting rod 34 is connected between the two second bevel gears 32. A motor 35 is fixedly arranged on the truss 2. The output end of the motor 35 is connected with one of the second bevel gears 32.
[0056] The rotation of the motor 3 drives the rotation of the second bevel gear 32, and the two bevel gears 32 are connected by the third connecting rod 34, so that the two first bevel gears 31 can drive the two threaded rods 33 to rotate synchronously, driving the clamping plate 42 to move. And the arrangement of the two threaded rods 33 can play a stabilizing role in the movement of the clamping plate 42.
[0057] Preferably, the moving mechanism 5 includes a first sleeve 51 and a first rod 52. One end of the first rod 52 is slidably arranged in the first sleeve 51. The other end of the first rod 52 is fixedly provided with a first slider 53; A first spring 54 is sleeved on the side of the first sleeve 51. The two ends of the first spring 54 are respectively fixedly connected with the fourth baffle 46 and the side of the first slider 53;
[0058] Guiding sliding rails 55 are opened on the opposite sides of the two guiding plates 47. The guiding sliding rails 55 cooperate with the first slider 53.
[0059] When the clamping plate 42 approaches the placing plate 41 and moves between the two guiding plates 47, the first slider 53 slides into the guiding slide rail 55. Due to the guiding of the guiding slide rail 55, the first slider 53 slides upward along the guiding slide rail 55, driving the fourth baffle 46 to move upward. When the first slider 53 slides out to the end of the guiding slide rail 55, the bottom of the fourth baffle 46 abuts against the top of the guiding plate 47 and slides along the top of the guiding plate 47 and the clamping plate 42. When it slides to the first baffle 43 and the third baffle 45, the fourth baffle 46 moves downward so that the first clamping groove 48 is clamped with the first baffle 43 and the third baffle 45.
[0060] The guiding plate 47 is made of an elastic material. When the driving mechanism 3 drives the clamping plate 43 away from the placing plate 41, the guiding plate 47 contracts inward under the action of the force of the fourth baffle 46, and the first clamping groove 48 slides out along the guiding plate 47, and the guiding plate 47 returns to its original state due to elasticity.
[0061] Preferably, two circular grooves 49 are symmetrically formed at the top of the clamping plate 42. A second spring 410 is arranged in the circular groove 49. The two ends of the second spring 410 are respectively fixedly connected to the circular groove 49 and the fourth baffle 46. When the fourth baffle 46 slides to the first baffle 43 and the third baffle 45, it moves downward under the elastic restoring force of the second spring 410, so that the first clamping groove 48 is clamped with the first baffle 43 and the third baffle 45.
[0062] Preferably, a second clamping groove 411 is formed on one side of the placing plate 41 close to the third baffle 45. A second slider 412 is slidably arranged in the second clamping groove 411. The third baffle 45 is arranged on the top of the second slider 412. A second electric telescopic rod 413 is arranged on the side of the placing plate 41. The second electric telescopic rod 413 is connected to the second slider 412;
[0063] A third clamping groove 414 is formed on the inner side wall of the second clamping groove 411. A third slider 415 is arranged at the bottom of the side of the third baffle 45. The second slider 415 is slidably connected to the third clamping groove 414.
[0064] When the placing plate 41 moves to the storage rack, the second electric telescopic rod 413 drives the second slider 412 to slide out of the second clamping groove 411, and the third baffle 45 falls into the second clamping groove 411 due to gravity. The pushing mechanism 6 is started to push the glue tray 8 into the storage rack from the opening of the third baffle 45.
[0065] Preferably, one side of the second slider 412 close to the second card slot 411 is provided with an inclined surface, and one side of the third baffle 45 away from the placing plate 41 is provided with an inclined surface. After the glue tray 8 is pushed out, the second electric telescopic rod 413 is activated to drive the second slider 412 to slide towards the second card slot 411. Because the inclined surface of the second slider 412 abuts against the inclined surface of the third baffle 45, the third baffle 45 can be better pushed upward under the action of the inclined surface, so that the second slider 412 quickly slides into the second card slot 411.
[0066] Preferably, the pushing mechanism 6 includes a first electric telescopic rod 61, the first electric telescopic rod 61 is fixedly arranged on the side surface of the first baffle 43, a fourth card slot 62 is opened on one side of the first baffle 43 close to the third baffle 45, a pushing block 63 is arranged in the fourth card slot 62, and the output end of the first electric telescopic rod 61 penetrates through the first baffle 43 and is connected to the pushing block 63.
[0067] The working principle of the present utility model: The robotic arm 1 drives the truss 2 to move above the conveyor belt 7, and then moves downward so that the clamping mechanism 4 is located on the conveyor belt 7. The glue tray 8 is located between the placing plate 41 and the clamping plate 42. The motor 3 rotates to drive the second bevel gear 32 to rotate, and the two bevel gears 32 are connected by a third connecting rod 34, so that the two first bevel gears 31 can drive the two threaded rods 33 to rotate synchronously, driving the clamping plate 42 to push the glue tray 8 towards the placing plate 41. When moving between the two guide plates 47, the first slider 53 slides into the guide rail 55. Due to the guiding of the guide rail 55, the first slider 53 slides upward along the guide rail 55, driving the fourth baffle 46 to move upward. When the first slider 53 slides out to the end of the guide rail 55, the bottom of the fourth baffle 46 abuts against the top of the guide plate 47 and slides along the top of the guide plate 47 and the clamping plate 42. When sliding to the first baffle 43 and the third baffle 45, the fourth baffle 46 moves downward under the elastic restoring force of the second spring 410 so that the first card slot 48 is clamped with the first baffle 43 and the third baffle 45. Finally, the glue tray is pushed onto the placing plate 41, and the first baffle 43, the second baffle 44, the third baffle 45 and the fourth baffle 46 block and clamp the side wall of the glue tray 8, making the clamping more stable. When the placing plate 41 moves to the storage rack, the second electric telescopic rod 413 drives the second slider 412 to slide out of the second card slot 411, and the third baffle 45 falls into the second card slot 411 due to gravity. The first electric telescopic rod 61 is activated to drive the pushing block 63 to push the glue tray 8 into the storage rack from the opening of the third baffle 45, completing the clamping and placing of the glue tray 8 from the conveyor belt 7 into the storage rack.
[0068] Certainly, the above description is not a limitation to the present utility model, nor is the present utility model limited to the above examples. Changes, modifications, additions or substitutions made by those skilled in the art within the substantial scope of the present utility model shall also fall within the protection scope of the present utility model.
Claims
1. A clamping mechanism for a rubber disc, characterized in that: It comprises a mechanical arm, the mechanical arm is provided with a truss, and the truss is provided with a driving mechanism; A clamping mechanism is provided below the truss; The clamping mechanism comprises a placement plate and a clamping plate, wherein the placement plate is fixedly connected to the truss through a first connecting rod, and the clamping plate is connected to the driving mechanism through a second connecting rod; The three sides of the placement plate are respectively provided with a first baffle, a second baffle and a third baffle, the first baffle and the third baffle are arranged opposite to each other, the third baffle is slidably connected to the placement plate, and a guide plate is provided on one side of the first baffle and the third baffle away from the second baffle; The clamping plate is arranged on a side of the placement plate away from the second baffle plate, a fourth baffle plate is movably arranged on the clamping plate, first clamping grooves are arranged on both sides of the fourth baffle plate, and the first clamping grooves are clamped with the first baffle plate and the third baffle plate; The fourth baffle is provided with a moving mechanism on both sides for pushing the fourth baffle to move upward; The first baffle plate is provided with a pushing mechanism for pushing the plastic tray from the placement plate into the storage rack.
2. The clamping mechanism for a rubber disc according to claim 1, characterized in that: The side of the placement plate close to the guide plate is arranged as an inclined surface.
3. The clamping mechanism for a rubber disc according to claim 1, characterized in that: The driving mechanism comprises a threaded rod, two of the threaded rods are symmetrically arranged on the truss, the threaded rod is rotatably connected to the truss, the upper end of the second connecting rod is threadedly connected to the threaded rod, one end of the threaded rod is connected to a first bevel gear, a second bevel gear is rotatably arranged on the truss, and the first bevel gear is meshedly connected to the second bevel gear; A third connecting rod is connected between the two second bevel gears. A motor is fixedly arranged on the truss. The output end of the motor is connected to one of the second bevel gears.
4. The clamping mechanism for a rubber disc according to claim 1, characterized in that: The moving mechanism comprises a first sleeve and a first sleeve rod, one end of the first sleeve rod is slidably arranged in the first sleeve, and the other end of the first sleeve rod is fixedly provided with a first slider; a first spring is sleeved on the side surface of the first sleeve, and the two ends of the first spring are respectively fixedly connected to the fourth baffle and the side surface of the first slider; A guide rail is provided on one side opposite to the two guide plates, and the guide rail cooperates with the first sliding block.
5. The clamping mechanism for the rubber disc according to claim 4, characterized in that: Two circular grooves are symmetrically provided on the top of the clamping plate. A second spring is arranged in the circular groove. Two ends of the second spring are respectively fixedly connected to the circular groove and the fourth baffle.
6. The clamping mechanism for the rubber disc according to claim 5, characterized in that: A second slot is provided on one side of the placement plate close to the third baffle plate, a second slider is slidably arranged in the second slot, the third baffle plate is arranged on the top of the second slider, a second electric telescopic rod is provided on the side of the placement plate, and the second electric telescopic rod is connected to the second slider; A third slot is formed on the inner side wall of the second slot, a third slider is formed on the bottom of the side of the third baffle, and the second slider is slidably connected to the third slot.
7. The clamping mechanism for a rubber disk according to claim 6, characterized in that: The side of the second sliding block close to the second clamping groove is arranged as an inclined surface, and the side of the third baffle plate away from the placement plate is arranged as an inclined surface.
8. The clamping mechanism for a rubber disc according to any one of claims 1 to 7, characterized in that: The ejection mechanism includes a first electric telescopic rod, which is fixed on the side of the first baffle. A fourth slot is provided on the side of the first baffle close to the third baffle, and a pushing block is provided in the fourth slot. The output end of the first electric telescopic rod passes through the first baffle and is connected to the pushing block.