Full-automatic high-speed barrel separating machine

Abstract

The utility model discloses a full-automatic high-speed barrel separating machine, relates to the technical field of barrel separating machines, and aims at solving the technical problem that the barrel separating speed is low due to the fact that clamps on the two sides of an existing barrel separating machine need to be matched repeatedly. The clamping mechanisms can be driven to move up and down by designing the lifting air cylinder structures, the distance between the two clamping mechanisms can be conveniently adjusted in the mode that the lifting air cylinders are movably installed, and the clamping mechanisms can conveniently clamp and limit barrels of different sizes; and the clamping mechanism clamps the outer walls of the barrel bodies on the upper side and the lower side in a V shape through the multiple barrel separation piece structures arranged in an annular array, the continuous barrel separation effect is achieved, and the barrel separation speed is increased.

Description

Technical Field

[0001] The utility model relates to the technical field of barrel splitting machines, and more specifically, to a full-automatic high-speed barrel splitting machine. Background Art

[0002] A full-automatic high-speed barrel splitting machine is an efficient and automated mechanical device specifically used to separate stacked wide-mouth barrels and convey them to a production line for filling or other processing procedures. This equipment is mainly applied in the liquid chemical industry, such as coatings, lubricating oils, etc., and is suitable for various types of barrel containers, such as plastic barrels and iron barrels.

[0003] In the existing barrel splitting machine structure, the operation is generally completed by two clamps, the upper and lower ones, during the barrel splitting process. The upper clamp is used to fix the position of the stacked barrels, and then the lower clamp holds the barrel and moves it downward to achieve the splitting effect. However, such a structural cooperation requires repeated adjustment of the positions of the upper and lower clamps, resulting in slow barrel splitting operations, a slow barrel splitting speed, and a low barrel splitting efficiency. In view of this, we propose a full-automatic high-speed barrel splitting machine. Summary of the Utility Model

[0004] The purpose of the utility model is to overcome the deficiencies of the prior art, adapt to the actual needs, and provide a full-automatic high-speed barrel splitting machine to solve the technical problem that the upper and lower clamps on the current barrel splitting machine need to cooperate repeatedly, resulting in a slow barrel splitting speed.

[0005] To solve the above technical problems, the utility model provides the following technical solution: A full-automatic high-speed barrel splitting machine, including a conveying mechanism and a fixing frame. Two lifting cylinders are movably installed on the bottom side of the top of the fixing frame, and clamping mechanisms are fixedly provided at the output ends of the two lifting cylinders.

[0006] The clamping mechanism includes a first driving motor. A circular plate is fixedly provided at the output end of the first driving motor through a connecting shaft. A turntable is fixedly provided on the other side of the circular plate. A plurality of barrel splitting members are annularly arranged on the side of the turntable facing the circular plate.

[0007] The barrel splitting member includes a first electric push rod. An elastic clamping block is fixedly provided at the telescopic end of the first electric push rod. The barrel body is clamped in a V-shaped state between the elastic clamping blocks on the two opposite sides.

[0008] The utility model can drive the clamping mechanism to move up and down by designing a lifting cylinder structure. The way of movably installing the lifting cylinder can conveniently adjust the distance between the two clamping mechanisms, which is convenient for the clamping mechanism to clamp and limit buckets of different sizes. The clamping mechanism clamps the outer walls of the upper and lower buckets in a V shape through a plurality of sub-bucket structures arranged in a circular array. With the characteristic that the first electric push rod can telescopically adjust the length and the first driving motor controls the rotation of the clamping piece, the bottom bucket and the upper bucket can be separated in sequence, achieving the effect of continuous bucket separation. Through such a structural cooperation, the operation of repeatedly adjusting the position for clamping can be omitted, the time for fixing the position during the bucket separation process is reduced, and the bucket separation speed is effectively improved.

[0009] Preferably, an arc-shaped groove is formed on one side of the elastic clamping block away from the first electric push rod, and wear-resistant and anti-slip strips with the same shape are fixedly arranged on both arc-shaped edges of the arc-shaped groove.

[0010] Preferably, a plurality of connecting rods arranged in a circular array are fixedly arranged on one side of the circular plate close to the turntable, and the other ends of the plurality of connecting rods are fixedly connected to the turntable.

[0011] Preferably, a fixing strip is fixedly arranged on the bottom side of the top of the fixing frame, and a strip-shaped limiting groove is formed on the side of the fixing strip close to the lifting cylinder. A support strip combined with the strip-shaped limiting groove is fixedly arranged on the side of the lifting cylinder close to the fixing strip.

[0012] Preferably, a second driving motor is fixedly arranged on the right side plate of the fixing frame, and an output end of the second driving motor is fixedly provided with a bidirectional threaded rod penetrating through the right side plate of the fixing frame. A limiting sleeve rotatably combined with the side end of the bidirectional threaded rod is fixedly arranged on the inner wall of the left side plate of the fixing frame.

[0013] Preferably, an adjusting block combined with the bidirectional threaded rod is fixedly arranged on the side surface of the lifting cylinder, and the thread directions of the two adjusting blocks at the combined positions with the bidirectional threaded rod are the same.

[0014] Preferably, limiting members are fixedly arranged on the inner walls of the left and right side plates of the fixing frame. The limiting members include second electric push rods. Clamping plates are fixedly arranged at the telescopic ends of the two second electric push rods, and baffles inclined towards the bucket body are fixedly arranged on the opposite sides of the two clamping plates.

[0015] Compared with the prior art, the beneficial effects of the utility model are:

[0016] 1. The utility model can drive the clamping mechanism to move up and down by designing a lifting cylinder structure. The way of movably installing the lifting cylinder can facilitate the adjustment of the distance between the two clamping mechanisms, making it convenient for the clamping mechanism to clamp and limit buckets of different sizes. The clamping mechanism clamps the outer walls of the upper and lower buckets in a V shape through a plurality of sub-bucket structures arranged in a circular array. With the characteristics of the first electric push rod that can telescopically adjust the length and the rotation of the clamping member controlled by the first driving motor, the bottom bucket and the upper bucket can be separated in sequence, achieving the effect of continuous bucket separation. Through such a structural combination, the operation of repeatedly adjusting the position for clamping can be saved, the time for fixing the position during the bucket separation process is reduced, and the speed of bucket separation is effectively improved.

[0017] 2. The utility model also designs an arc-shaped groove on the elastic clamping block to increase the contact surface with the outer wall of the bucket. The arc-shaped wear-resistant and anti-slip strip structure can further improve the stability of the extrusion contact with the bucket, strengthen the effect of pushing the bucket downwards, and further enhance the stability of the bucket separation operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 is the overall structural schematic diagram of the utility model;

[0019] Figure 2 is Figure 1 the sectional structural schematic diagram of

[0020] Figure 3 is the exploded schematic diagram of the partial structure of the utility model;

[0021] Figure 4 is the partial structural schematic diagram of the clamping mechanism in the utility model.

[0022] Explanation of the reference numerals in the drawings: 1. Conveyor mechanism; 2. Fixed frame; 201. Fixed strip; 202. Limit sleeve; 3. Lifting cylinder; 301. Support strip; 302. Adjusting block; 4. Clamping mechanism; 401. First driving motor; 402. Circular plate; 403. Connecting rod; 404. Turntable; 5. Sub-bucket; 501. First electric push rod; 502. Elastic clamping block; 503. Arc-shaped groove; 504. Wear-resistant and anti-slip strip; 6. Second driving motor; 601. Bidirectional threaded rod; 7. Limiting member; 701. Second electric push rod; 702. Clamping plate; 703. Baffle plate. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0023] Such as Figures 1 to 4As shown in the figure, a full-automatic high-speed barrel separator of the present utility model includes a conveying mechanism 1 and a fixed frame 2. Two lifting cylinders 3 are movably installed on the bottom side of the top of the fixed frame 2. The output ends of the two lifting cylinders 3 are fixedly provided with clamping mechanisms 4. The two movably installed lifting cylinders 3 can move horizontally to adjust the distance between them. Under the limit of the lifting cylinder 3 of the clamping mechanism 4, the effect of moving up, down, left and right can be achieved.

[0024] The clamping mechanism 4 includes a first driving motor 401. The output end of the first driving motor 401 is fixedly provided with a circular plate 402 through a connecting shaft. The other side of the circular plate 402 is fixedly provided with a turntable 404. A plurality of barrel separating members 5 are annularly arranged on the side of the turntable 404 facing the circular plate 402. Through the cooperation of the first driving motor 401 and the circular plate 402, the rotation of the turntable 404 can be controlled. Thus, the rotation of a plurality of barrel separating members 5 on the turntable 404 can be controlled. Due to the annular arrangement, the distance between adjacent two barrel separating members 5 is the same. In this way, during the rotation process, adjacent two barrel separating members 5 can keep in contact with the outer walls of the upper and lower barrels, maintaining the stability of support.

[0025] The barrel separating member 5 includes a first electric push rod 501. The telescopic end of the first electric push rod 501 is fixedly provided with an elastic clamping block 502. The elastic clamping blocks 502 on the two opposite sides clamp the barrel in a V-shaped state. During the rotation of the barrel separating member 5, the first electric push rod 501 located below will continuously extend, while the first electric push rod 501 on the barrel separating member 5 in contact with the upper barrel will continuously contract. When it reaches a horizontal angle and then goes downwards, it will extend outwards. In this way, under continuous rotation, the lower barrel can fall onto the conveying mechanism 1, and at the same time, the upper barrel moves to the position to be separated. Thus, the effect of cyclic barrel separation can be achieved.

[0026] In an embodiment of the present utility model, an arc-shaped groove 503 is opened on the side of the elastic clamping block 502 away from the first electric push rod 501. Wear-resistant and anti-slip strips 504 with the same shape are fixedly provided on the two arc-shaped sides of the arc-shaped groove 503. Through the setting of the arc-shaped groove 503, the contact surface with the barrel can be increased, the support range can be expanded, and the stability of extrusion clamping and limiting can be improved. At the same time, the structure of the wear-resistant and anti-slip strips 504 with the same shape on the side of the arc-shaped groove 503 can further improve the anti-slip property in contact with the barrel and strengthen the effect of extrusion limiting.

[0027] In an embodiment of the present utility model, a plurality of connecting rods 403 arranged in an annular array are fixedly provided on one side of the circular plate 402 close to the turntable 404, and the other ends of the plurality of connecting rods 403 are fixedly connected to the turntable 404; the structure of the connecting rods 403 arranged in an annular array facilitates the fixed connection between the circular plate 402 and the turntable 404, so that a wire passing hole can be provided in the center of the turntable 404 without affecting the setting of the power cord of the first electric push rod 501.

[0028] In an embodiment of the present utility model, a fixed strip 201 is fixedly provided on the bottom side of the top of the fixed frame 2, and a strip-shaped limiting groove is opened on one side of the fixed strip 201 close to the lifting cylinder 3, and a support strip 301 combined with the strip-shaped limiting groove is fixedly provided on one side of the lifting cylinder 3 close to the fixed strip 201; the combination of the strip-shaped limiting groove on the fixed strip 201 and the support strip 301 can increase the support strength of the lifting cylinder 3 and keep the movable effect at the same time.

[0029] In an embodiment of the present utility model, a second driving motor 6 is fixedly provided on the right side plate of the fixed frame 2, an output end of the second driving motor 6 is fixedly provided with a bidirectional threaded rod 601 penetrating through the right side plate of the fixed frame 2, and a limiting sleeve 202 rotatably combined with the side end of the bidirectional threaded rod 601 is fixedly provided on the inner wall of the left side plate of the fixed frame 2; the cooperation of the second driving motor 6 and the limiting sleeve 202 facilitates controlling the rotation of the bidirectional threaded rod 601.

[0030] In an embodiment of the present utility model, an adjusting block 302 combined with the bidirectional threaded rod 601 is fixedly provided on the side surface of the lifting cylinder 3, and the thread directions of the two adjusting blocks 302 at the joints with the bidirectional threaded rod 601 are the same. Under the connection of opposite threads, the two side adjusting blocks 302 can drive the two side lifting cylinders 3 to move in opposite directions by rotating.

[0031] In an embodiment of the present utility model, limiting members 7 are fixedly provided on the inner walls of the left and right side plates of the fixed frame 2. The limiting members 7 include second electric push rods 701, telescopic ends of the two second electric push rods 701 are fixedly provided with clamping plates 702, and baffles 703 inclined towards the barrel body are fixedly provided on the opposite surfaces of the two clamping plates 702; through the arrangement of the limiting members 7, the position of the barrel body falling can be corrected and supported, and the probability of the barrel body falling and tipping on the conveying mechanism 1 can be reduced.

[0032] Working principle: This embodiment provides a fully automatic high-speed barrel separator. When in use, first place the stacked barrels on the conveying mechanism 1, and then the conveying rollers on the conveying mechanism 1 rotate to control the movement of the stacked barrels between the two clamping mechanisms 4. Then, start the lifting cylinder 3 to control the clamping mechanism 4 to move down to the position between the two bottom barrels. After completion, the two lifting cylinders 3 on both sides can be brought closer to each other through the cooperation of the second driving motor 6 and the bidirectional threaded rod 601, so that the two barrel separating parts 5 on the clamping mechanism 4 facing the barrels are in contact with the outer walls of the two connected barrels, achieving the effect of extrusion and clamping. After clamping, the stacked barrels can be lifted by the reset of the lifting cylinder 3, leaving a barrel spacing between the bottom barrel and the conveying mechanism 1. Then, the barrel separation operation can be carried out. The first driving motor 401 on the clamping mechanism 4 works to drive the circular plate 402 to drive the turntable 404 to rotate, so that the barrel separating parts 5 on the turntable 404 move circumferentially. During the movement, the first electric push rod 501 supporting the lower barrel will extend synchronously with the moving distance, and the first electric push rod 501 supporting the upper barrel will contract synchronously with the movement. In this way, the contact surface between the two connected barrels can be gradually reduced, thereby reducing the frictional resistance. Thus, before the lower elastic clamping block 502 separates from the barrel, during the movement, the first electric push rod 501 supporting the upper barrel will contract synchronously with the movement, and the first electric push rod 501 supporting the lower barrel will extend synchronously with the moving distance. The lower barrel is pushed by the first electric push rod 501 to separate from the upper barrel. By gradually reducing the contact surface between the two connected barrels, the barrel separation is realized. The first electric push rod 501 supporting the upper barrel will contract outward with the rotational movement, so that the bottom barrel moves to the barrel separation position, and the upper barrel separating part 5 close to the lower barrel separating part 5 will extend and squeeze the connected upper barrel, thereby achieving the effect of repeated barrel separation. This eliminates the need for repeated debugging processes of different jigs when facing different round or square barrels, simplifies the barrel separation steps, and optimizes the linkage efficiency of the barrel separation structure.

[0033] The embodiments disclosed in this utility model are preferred embodiments, but not limited thereto. Those of ordinary skill in the art can easily understand the spirit of this utility model based on the above embodiments and make different extensions and changes. However, as long as they do not depart from the spirit of this utility model, they are within the protection scope of this utility model.

Claims

1. A fully automatic high-speed barrel separator, characterized in that: It comprises a conveying mechanism (1) and a fixed frame (2), wherein two lifting cylinders (3) are movably mounted on the top and bottom sides of the fixed frame (2), and clamping mechanisms (4) are fixedly mounted on the output ends of the two lifting cylinders (3); The clamping mechanism (4) comprises a first driving motor (401), a circular plate (402) being fixedly provided at the output end of the first driving motor (401) via a connecting shaft, a rotating disk (404) being fixedly provided at the other side of the circular plate (402), and a plurality of barrel dividing members (5) being provided in a circular array on the side of the rotating disk (404) facing the circular plate (402); The barrel dividing member (5) comprises a first electric push rod (501), the telescopic end of the first electric push rod (501) being fixedly provided with an elastic clamping block (502), and the elastic clamping blocks (502) on two opposite sides clamp the barrel body in a V-shaped state.

2. The fully automatic high-speed barrel separating machine according to claim 1, characterized in that: An arc-shaped groove (503) is formed on one side of the elastic clamping block (502) away from the first electric push rod (501), and wear-resistant and anti-slip strips (504) of the same shape are fixedly provided on the arc-shaped edges on both sides of the arc-shaped groove (503).

3. The fully automatic high-speed barrel separating machine according to claim 1, characterized in that: A plurality of connecting rods (403) arranged in a circular array are fixedly provided on one side of the circular plate (402) close to the rotating disk (404), and the other ends of the plurality of connecting rods (403) are fixedly connected to the rotating disk (404).

4. The fully automatic high-speed barrel separating machine according to claim 1, characterized in that: A fixing bar (201) is fixedly provided on the bottom side of the top of the fixing frame (2), and a strip-shaped limiting groove is provided on the side of the fixing bar (201) close to the lifting cylinder (3), and a supporting bar (301) combined with the strip-shaped limiting groove is fixedly provided on the side of the lifting cylinder (3) close to the fixing bar (201).

5. The fully automatic high-speed barrel separating machine according to claim 4, characterized in that: A second drive motor (6) is fixedly provided on the right side plate of the fixing frame (2); a bidirectional threaded rod (601) penetrating the right side plate of the fixing frame (2) is fixedly provided on the output end of the second drive motor (6); and a limit sleeve (202) rotatably coupled to the side end of the bidirectional threaded rod (601) is fixedly provided on the inner wall of the left side plate of the fixing frame (2).

6. The fully automatic high-speed barrel separating machine according to claim 5, characterized in that: An adjustment block (302) coupled to the bidirectional threaded rod (601) is fixedly provided on the side surface of the lifting cylinder (3), and the thread directions of the two adjustment blocks (302) and the bidirectional threaded rod (601) are the same at the joints.

7. The fully automatic high-speed barrel separating machine according to claim 1, characterized in that: A limiting member (7) is fixedly provided on the inner walls of the left and right side plates of the fixing frame (2), the limiting member (7) comprising a second electric push rod (701), the telescopic ends of the two second electric push rods (701) are fixedly provided with a clamping plate (702), and a baffle (703) inclined towards the barrel body is fixedly provided on the opposite sides of the two clamping plates (702).

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