Galvanized iron wire stress eliminating device
By designing multiple stress removal mechanisms and combining guide rollers and adjustment rollers with flexible angle adjustment, the problem that existing equipment is difficult to adapt to galvanized wires of different specifications is solved, and the multi-stage stress removal of galvanized wires is achieved and the processing accuracy of galvanized wires is improved.
Patent Information
- Application Number
- CN202421989830.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-16
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2034-08-16
AI Technical Summary
Existing stress relief equipment is difficult to adapt to galvanized wire of different specifications, resulting in uneven stress relief, affecting the dimensional stability of the wire and the adhesion of the galvanized layer.
A galvanized iron wire stress relief device is designed, including multiple stress removal mechanisms, each mechanism consisting of a mounting frame, an adjustment ring, a guide roller and an adjustment roller. Through the combination of the adjustment ring, a guide roller and an adjustment roller, the angles of the guide roller and an adjustment roller can be flexibly adjusted to adapt to galvanized iron wire of different diameters and strengths.
Multi-stage stress removal of galvanized iron wire is achieved, ensuring that stress is completely and evenly eliminated, improving processing accuracy, and is suitable for products of various specifications, reducing the problem of uneven stress removal caused by dimensional differences.
Smart Images
Figure CN222908019U_ABST
Abstract
Description
Technical Field
[0001] The technical field related to the present utility model is particularly related to a stress elimination device for galvanized iron wire. Background Art
[0002] As is well known, galvanized iron wire is a common metal product, widely used in fields such as construction and agriculture. During the production process, in order to improve the corrosion resistance and mechanical properties of the iron wire, it usually needs to be hot-dip galvanized. Before galvanizing, the iron wire often needs to undergo multiple bends and plastic stretches, and these processing processes will generate high internal stresses inside the iron wire. The existence of internal stresses may cause the size of the iron wire to be unstable, and even deform or break during subsequent use. In addition, internal stresses may also affect the surface treatment effect of the iron wire, such as reducing the adhesion of the galvanized layer. Most of the existing stress elimination devices can only process iron wires of specific sizes and lack sufficient flexibility to meet the product requirements of different specifications. Therefore, it is necessary to propose a solution to this technical problem. Content of the Utility Model
[0003] To solve the above technical problems, the present utility model provides a stress elimination device for galvanized iron wire, including an operation table, on which a stress removal mechanism is provided. The stress removal mechanism includes a mounting frame and an adjusting ring. The mounting frame is installed on the operation table. There is a bearing seat between one side of the mounting frame and the adjusting ring. A positioning groove is opened on one side of the mounting frame, and a toothed ring is provided on the positioning groove. An adjusting hole is opened at one end of the adjusting ring, and a toothed column is provided on the adjusting hole. A fastening groove is opened on the adjusting hole, and a fastening plate is provided on the fastening groove. There is an elastic component connecting between the fastening plate and the fastening groove, and the fastening plate connects the toothed column. A guiding roller and an adjusting roller are provided on the adjusting ring. There are bearings between both ends of the guiding roller and the adjusting ring. An installation hole is opened on one side of the adjusting ring, and an installation groove is opened between the installation hole and the inner side of the adjusting ring. An arc-shaped plate is provided on the installation groove, and installation plates are provided at both ends of the arc-shaped plate. There are bearings between the installation plates and the adjusting roller. Installation columns are provided between the installation hole and the installation plates, and there is an elastic component connecting between the installation plates and the installation groove. There are multiple stress removal mechanisms.
[0004] In the stress elimination device for galvanized iron wire of the present utility model, a guiding mechanism is provided between the installation plate and the installation groove. The guiding mechanism includes a guiding groove and a guiding block. The guiding groove is opened on one side of the installation groove, and the guiding block is slidably connected to the guiding groove, and the guiding block connects the installation plate.
[0005] In the stress elimination device for galvanized iron wire of the present utility model, both the guiding block and the guiding groove are in a T-shaped structure.
[0006] A stress elimination device for galvanized iron wire of the present utility model, wherein handles are provided on both the mounting column and the tooth column.
[0007] A stress elimination device for galvanized iron wire of the present utility model, wherein the elastic member is an alloy spring.
[0008] A stress elimination device for galvanized iron wire of the present utility model, wherein a plurality of elastic members are provided.
[0009] A stress elimination device for galvanized iron wire of the present utility model, wherein both the guide roller and the adjusting roller are made of aluminum alloy.
[0010] A stress elimination device for galvanized iron wire of the present utility model, wherein anti-slip patterns are provided on the outer sides of both the guide roller and the adjusting roller.
[0011] Compared with the prior art, the beneficial effects of the present utility model are as follows: By providing a plurality of stress removal mechanisms, multi-stage stress elimination of galvanized iron wire can be achieved, ensuring that the stress is completely and evenly eliminated. Each stress removal mechanism can be independently adjusted, making the whole process more precise and controllable. By using the combination of the adjusting ring, the guide roller and the adjusting roller, the angles of the guide roller and the adjusting roller can be flexibly adjusted to adapt to galvanized iron wires of different diameters and strength requirements, allowing users to select the most suitable stress elimination angle according to actual needs, thereby improving the processing accuracy. By pulling the tooth column, the state of the elastic member can be easily changed, thus realizing the rapid adjustment of the positions of the guide roller and the adjusting roller. When the tooth column is released, the elastic member can automatically fix the guide roller and the adjusting roller in the new position without additional tools, and the operation is simple and fast. The elastic member in the installation groove can provide appropriate supporting force according to different types of galvanized iron wires, making the device applicable to various specifications of products. The self-adaptive characteristics of the elastic member reduce the problems of uneven stress elimination caused by size differences. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 is a schematic structural diagram of the present utility model;
[0013] Figure 2 is a schematic structural diagram of the present utility model;
[0014] Figure 3 is the present utility model Figure 1 The enlarged front half-sectional view of the adjusting ring in;
[0015] Figure 4 is the present utility model Figure 1 The enlarged top half-sectional view of the adjusting ring in;
[0016] 1. Operating table; 2. Mounting bracket; 3. Adjusting ring; 4. Bearing seat; 5. Tooth ring; 6. Tooth column; 7. Fastening plate; 8. Elastic component; 9. Guide roller; 10. Adjusting roller; 11. Arc plate; 12. Mounting plate; 13. Mounting column; 14. Guide groove; 15. Guide block. Specific implementation manner
[0017] The following combines the drawings and embodiments to further describe in detail the specific implementation manner of the present utility model. The following embodiments are used to illustrate the present utility model, but are not used to limit the scope of the present utility model.
[0018] As Figures 1 to 4 shown, a stress elimination device for galvanized iron wire of the present utility model includes an operating table 1, and a stress removal mechanism is provided on the operating table 1. The stress removal mechanism includes a mounting bracket 2 and an adjusting ring 3. The mounting bracket 2 is mounted on the operating table 1. A bearing seat 4 is provided between one side of the mounting bracket 2 and the adjusting ring 3. A positioning groove is opened on one side of the mounting bracket 2, and a tooth ring 5 is provided on the positioning groove. An adjusting hole is opened at one end of the adjusting ring 3, and a tooth column 6 is provided on the adjusting hole. A fastening groove is opened on the adjusting hole, and a fastening plate 7 is provided on the fastening groove. An elastic component 8 is connected between the fastening plate 7 and the fastening groove. The fastening plate 7 connects the tooth column 6. Guide rollers 9 and adjusting rollers 10 are provided on the adjusting ring 3. Bearings are provided between both ends of the guide roller 9 and the adjusting ring 3. An installation hole is opened on one side of the adjusting ring 3, and an installation groove is opened between the installation hole and the inner side of the adjusting ring 3. An arc plate 11 is provided on the installation groove. Mounting plates 12 are provided at both ends of the arc plate 11. Bearings are provided between the mounting plates 12 and the adjusting rollers 10. Mounting columns 13 are provided between the installation hole and the mounting plates 12. Elastic components 8 are connected between the mounting plates 12 and the installation groove. Multiple stress removal mechanisms are provided. In this embodiment, by setting multiple stress removal mechanisms, multi-stage stress elimination of galvanized iron wire can be achieved, ensuring that the stress is completely and evenly eliminated. Each stress removal mechanism can be independently adjusted, making the whole process more precise and controllable. By using the combination of the adjusting ring 3, the guide rollers 9, and the adjusting rollers 10, the angles of the guide rollers 9 and the adjusting rollers 10 can be flexibly adjusted to adapt to galvanized iron wires with different diameters and strength requirements, allowing users to select the most suitable stress elimination angle according to actual needs, thereby improving the processing accuracy.
[0019] The utility model discloses a galvanized iron wire stress elimination device, wherein a guide mechanism is provided between the mounting plate 12 and the mounting groove, the guide mechanism comprises a guide groove 14 and a guide block 15, the guide groove 14 is arranged on one side of the mounting groove, the guide block 15 is slidably connected to the guide groove 14, the guide block 15 is connected to the mounting plate 12, when the mounting plate 12 moves linearly, the mounting plate 12 drives the guide block 15 to move, the guide block 15 moves linearly in the guide groove 14, thereby enabling the movement of the mounting plate 12 to be more stable.
[0020] The utility model provides a galvanized iron wire stress relief device, wherein the guide block 15 and the guide groove 14 are both in a T-shaped structure, and the guide block 15 in the T-shaped structure slides in the guide groove 14, which can effectively prevent the guide block 15 from being separated from the guide groove 14.
[0021] In the galvanized iron wire stress relief device of the utility model, the mounting column 13 and the tooth column 6 are both provided with handles, and the mounting column 13 and the tooth column 6 can be conveniently used by holding the handles.
[0022] The utility model provides a galvanized iron wire stress relief device, wherein the elastic component 8 is an alloy spring, and the alloy spring has the characteristic of good elastic support, so that it can provide a better elastic support effect on the fastening plate 7 or the mounting plate 12.
[0023] The utility model provides a galvanized iron wire stress relief device, wherein a plurality of elastic components 8 are provided, and the fastening plate 7 or the mounting plate 12 can be better supported by the plurality of elastic components 8 .
[0024] The utility model provides a galvanized iron wire stress relief device, wherein the guide roller 9 and the adjusting roller 10 are both made of aluminum alloy. The aluminum alloy has high structural strength and excellent high temperature resistance, so that the galvanized iron wire can be better guided and the stress can be removed.
[0025] The utility model provides a galvanized iron wire stress relief device, wherein the outer sides of the guide roller 9 and the adjusting roller 10 are provided with anti-skid patterns, and the anti-skid patterns can enhance the anti-skid effect of the guide roller 9 and the adjusting roller 10, thereby better guiding and removing the stress of the galvanized iron wire.
[0026] A stress elimination device for galvanized iron wire of the present utility model, when working, the produced galvanized iron wire needs to be repeatedly bent and plastically stretched, and then the stress needs to be removed by rolling. At this time, by passing the galvanized iron wire through the gap between the guide roller 9 and the adjusting roller 10 in the stress removal mechanism, the stress of the galvanized iron wire can be removed. Through multiple stress removal mechanisms, the stress can be better guided and removed. By pulling the tooth column 6, the elastic component 8 is squeezed and deformed by the fastening plate 7, and one end of the tooth column 6 leaves the tooth ring 5. By rotating the adjusting ring 3 through the bearing seat 4, the angles of the guide roller 9 and the adjusting roller 10 are adjusted. Then, the tooth column 6 is released, and the elastic component 8 supports the fastening plate 7, and one end of the tooth column 6 meshes and abuts against the tooth ring 5, so that the adjusting ring 3 is fixed on the mounting bracket 2. Through the guide roller 9 and the adjusting roller 10 in the stress removal mechanism with different inclination angles, the stress of the galvanized iron wire can be removed by multi-angle guiding. Through the elastic component 8 between the mounting groove and the mounting plate 12, the adjusting roller 10 can be better elastically supported, so that the stress of the galvanized iron wire of different types and sizes can be guided and removed.
[0027] The installation method, connection method or setting method of a stress elimination device for galvanized iron wire of the present utility model are all common mechanical methods, and any method that can achieve its beneficial effects can be implemented; those skilled in the art only need to install and operate according to the attached user manual.
[0028] The above are only the preferred embodiments of the present utility model. It should be noted that for those of ordinary skill in the art in this technical field, without departing from the technical principle of the present utility model, several improvements and modifications can be made, and these improvements and modifications should also be regarded as the protection scope of the present utility model.
Claims
1. A galvanized iron wire stress relief device, comprising an operating table (1), wherein the operating table (1) is provided with a stress relief mechanism, characterized in that: The stress removal mechanism comprises a mounting frame (2) and an adjusting ring (3), wherein the mounting frame (2) is mounted on the operating table (1), a bearing seat (4) is provided between one side of the mounting frame (2) and the adjusting ring (3), a positioning groove is provided on one side of the mounting frame (2), a gear ring (5) is provided on the positioning groove, an adjusting hole is provided at one end of the adjusting ring (3), a gear column (6) is provided on the adjusting hole, a fastening groove is provided on the adjusting hole, a fastening plate (7) is provided on the fastening groove, an elastic component (8) is provided between the fastening plate (7) and the fastening groove, the fastening plate (7) is connected to the gear column (6), and the adjusting ring (3) A guide roller (9) and an adjusting roller (10) are provided on the guide roller (9), bearings are provided between the two ends of the guide roller (9) and the adjusting ring (3), a mounting hole is provided on one side of the adjusting ring (3), a mounting groove is provided between the mounting hole and the inner side of the adjusting ring (3), an arc plate (11) is provided on the mounting groove, mounting plates (12) are provided at both ends of the arc plate (11), bearings are provided between the mounting plate (12) and the adjusting roller (10), a mounting column (13) is provided between the mounting hole and the mounting plate (12), an elastic component (8) is provided between the mounting plate (12) and the mounting groove to connect, and a plurality of stress removal mechanisms are provided.
2. A galvanized iron wire stress relief device according to claim 1, characterized in that: A guide mechanism is provided between the mounting plate (12) and the mounting groove, the guide mechanism comprising a guide groove (14) and a guide block (15), the guide groove (14) being provided on one side of the mounting groove, the guide block (15) being slidably connected to the guide groove (14), and the guide block (15) being connected to the mounting plate (12).
3. A galvanized iron wire stress relief device according to claim 2, characterized in that: The guide block (15) and the guide groove (14) are both in a T-shaped structure.
4. A galvanized iron wire stress relief device according to claim 3, characterized in that: The mounting column (13) and the gear column (6) are both provided with handles.
5. A galvanized iron wire stress relief device according to claim 4, characterized in that: The elastic component (8) is an alloy spring.
6. A galvanized iron wire stress relief device according to claim 5, characterized in that: The elastic component (8) is provided in plurality.
7. A galvanized iron wire stress relief device according to claim 6, characterized in that: The guide roller (9) and the adjusting roller (10) are both made of aluminum alloy.
8. A galvanized iron wire stress relief device according to claim 7, characterized in that: The outer sides of the guide roller (9) and the adjusting roller (10) are both provided with anti-slip grooves.