Non-woven fabric shaping device convenient for replacing hot roller

By designing a non-woven fabric shaping device that is easy to replace hot rolls, the problem of inconvenient replacement of hot rolls in the prior art is solved, the rapid disassembly and replacement of hot rolls is realized, and the quality of non-woven fabric rolling hot rolled products is improved.

CN222908303UActive Publication Date: 2025-05-27GUANGSHAN LIDU PROTECTIVE PROD CO LTD
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Patent Information

Application Number
CN202421518386.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-30
Publication Date
2025-05-27
Estimated Expiration
2034-06-30

AI Technical Summary

Technical Problem

In the existing non-woven hot rolling mill, the replacement of hot rolling rollers is inconvenient, resulting in a deterioration of the flatness of the roller body surface, affecting the quality of the roll-pressed hot rolling product of the non-woven fabric.

Method used

A non-woven fabric shaping device for easy replacement of hot rolls is designed, adopting a U-shaped bracket and mounting seat structure, and the hot rolls are easily installed and replaced by a bidirectional threaded rod and slider, and the distance between hot rolls is automatically adjusted through the lifting device.

Benefits of technology

It realizes rapid disassembly and replacement of hot rolls, improves the quality of non-woven rolled hot rolled products, and is suitable for non-woven fabric shaping and processing of different thicknesses.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222908303U_ABST
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Abstract

The utility model discloses a non-woven fabric shaping device convenient for replacing hot rollers, which relates to the field of non-woven fabric processing equipment and comprises a base, a bracket, a mounting seat and a group of hot rollers arranged in parallel up and down, the support is of a U-shaped structure with a downward opening, the support is vertically arranged at the top of the base, the set of hot rollers and the mounting base are both arranged in the support, and the set of hot rollers are located above the mounting base; adjusting grooves are formed in the top of the interior of the support and the top of the mounting base, a set of sliding blocks and a two-way threaded rod are arranged in the adjusting grooves, the two ends of the two-way threaded rod penetrate through the sliding blocks in a threaded mode and are arranged in the adjusting grooves, and connecting bases are arranged on the sides, away from the adjusting grooves, of the sliding blocks; a motor is arranged on the side, away from the hot roller, of one connecting base, and a bearing is embedded in the side, facing the hot roller, of the other connecting base. And guide clamping grooves are formed in the two ends of one group of hot rollers.
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Description

Technical Field

[0001] The utility model relates to the field of non-woven fabric processing equipment, in particular to a non-woven fabric shaping device for facilitating the replacement of a hot rolling roll. Background Technique

[0002] Currently, when producing non-woven fabrics in factories, the production process can be divided into the following steps: spinning, air-cooling drawing, web laying, hot rolling, and winding. The non-woven fabric production line includes a monomer suction device, a web-forming machine, and a hot rolling machine. When hot rolling and heating and roll-pressing non-woven fabrics, it is usually achieved by heating with electric heating wires inside the hot rolling roll and performing roll-pressing heating through the hot rolling roll.

[0003] In existing hot rolling machines, the hot rolling rolls used for heating and roll-pressing are usually directly installed on the output shaft of the driving motor by welding. When it is necessary to replace the roll body in the later stage of use due to the deterioration of the flatness of the roll body surface, this installation method is not convenient for disassembling the hot rolling roll, which will directly reduce the product quality of roll-pressing hot rolling due to the influence on the contact surface between the non-woven fabric and the roll body surface after the flatness of the roll body surface deteriorates. Content of the Utility Model

[0004] The purpose of the utility model is to provide a non-woven fabric shaping device for facilitating the replacement of a hot rolling roll, with simple and rapid disassembly operation of the hot rolling roll, and improving the product quality of roll-pressing hot rolling.

[0005] To achieve the above purpose, the utility model provides the following technical solution: A non-woven fabric shaping device for facilitating the replacement of a hot rolling roll, including a base, a bracket, a mounting seat, and a set of hot rolling rolls arranged parallel up and down; the bracket is in a U-shaped structure with an opening facing downwards, the bracket is vertically arranged on the top of the base, a set of the hot rolling rolls and the mounting seat are both arranged inside the bracket, and a set of the hot rolling rolls are located above the mounting seat;

[0006] Adjustment grooves are respectively opened at the top inside the bracket and the top of the mounting seat. A set of sliders and a bidirectional threaded rod are arranged in the adjustment grooves. The two ends of the bidirectional threaded rod respectively thread through the sliders and are arranged in the adjustment grooves. A connecting seat is arranged on the side of the slider away from the adjustment groove; on the side of one of the connecting seats away from the hot rolling roll, a motor is arranged, and on the side of the other connecting seat facing the hot rolling roll, a bearing is embedded; guide card slots are arranged at both ends of a set of the hot rolling rolls, and guide blocks are arranged inside the two symmetrically arranged guide card slots on the left and right. One of the guide blocks is fixedly connected to the output end of the motor through a rotating shaft, and the other guide block is arranged in the bearing through a rotating shaft; handles fixedly connected to one end of the bidirectional threaded rod are arranged on one side of the bracket and the mounting seat respectively.

[0007] In order to ensure that the guiding block drives the hot rolling roll to rotate, as an optimization of the non-woven fabric shaping device for facilitating the replacement of the hot rolling roll in the present utility model, the guiding block and the guiding slot are of a polygonal structure.

[0008] In order to achieve the purpose of making the mounting seat adjustable up and down, as an optimization of the non-woven fabric shaping device for facilitating the replacement of the hot rolling roll in the present utility model, through grooves are symmetrically formed through both sides of the bracket, both ends of the mounting seat are located in the through grooves, and the mounting seat can move in the through grooves.

[0009] In order to facilitate the adjustment of the height of the mounting seat, as an optimization of the non-woven fabric shaping device for facilitating the replacement of the hot rolling roll in the present utility model, a lifting device is arranged at the bottom inside the through groove, and the output end of the lifting device is arranged at the bottom of the mounting seat.

[0010] In order to facilitate the selection of the lifting device, as an optimization of the non-woven fabric shaping device for facilitating the replacement of the hot rolling roll in the present utility model, the lifting device is an electric telescopic rod, a pneumatic telescopic rod or a hydraulic telescopic rod.

[0011] In order to facilitate the adjustment of the distance between the two hot rolling rolls, as an optimization of the non-woven fabric shaping device for facilitating the replacement of the hot rolling roll in the present utility model, a distance sensor is arranged at the bottom of one of the connecting seats located above, and a PLC touch screen integrated machine is arranged on the bracket. The PLC touch screen integrated machine is electrically connected to the lifting device and the distance sensor respectively.

[0012] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0013] By rotating the handle in the present utility model, the bidirectional threaded rod rotates, enabling the two sliders to move relatively and away from each other. When the sliders move, they synchronously drive the connecting seat to move. The guiding block on one side of the connecting seat is stuck in the guiding slots at both ends of the hot rolling roll, enabling the hot rolling roll to be conveniently installed; starting the motor enables the hot rolling roll to rotate. The upper and lower hot rolling rolls rotate, which is easy to shape the non-woven fabric; when the hot rolling roll needs to be replaced, rotate the handle in the reverse direction, and the two sliders drive the connecting seats on both sides of the hot rolling roll to move away from each other, and the guiding block moves out of the guiding slot, making it easy to replace the hot rolling roll; starting the lifting device, the mounting seat moves upward, which is easy to automatically adjust the distance between the two hot rolling rolls and is easy to shape non-woven fabrics of different thicknesses. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic structural diagram of the present utility model;

[0015] Figure 2 It is Figure 1 the schematic structural diagram in the A-A direction of

[0016] Figure 3 This is a schematic side view structure diagram of the base and the bracket of the present utility model.

[0017] In the figure: 1. Base; 2. Bracket; 3. Mounting seat; 4. Hot rolling roll; 5. Adjustment slot; 6. Slide block; 7. Bidirectional threaded rod; 8. Connecting seat; 9. Motor; 10. Bearing; 11. Guide card slot; 12. Guide card block; 13. Handle; 14. Through slot; 15. Lifting device; 16. Distance sensor; 17. PLC touch screen integrated machine. Specific implementation manner

[0018] Please refer to Figures 1 to 3 , a non-woven fabric shaping device for facilitating the replacement of hot rolling rolls, including a base 1, a bracket 2, a mounting seat 3, and a group of hot rolling rolls 4 arranged parallel up and down; the bracket 2 is in a U-shaped structure with an opening facing downwards, the bracket 2 is vertically arranged on the top of the base 1, a group of hot rolling rolls 4 and the mounting seat 3 are both arranged inside the bracket 2, and a group of hot rolling rolls 4 are located above the mounting seat 3;

[0019] Adjustment slots 5 are provided at the top inside the bracket 2 and at the top of the mounting seat 3. A group of slide blocks 6 and a bidirectional threaded rod 7 are arranged in the adjustment slots 5. Both ends of the bidirectional threaded rod 7 respectively thread through the slide blocks 6 and are arranged in the adjustment slots 5. A connecting seat 8 is arranged on the side of the slide block 6 away from the adjustment slot 5; on the side of one connecting seat 8 away from the hot rolling roll 4, a motor 9 is arranged, and on the side of the other connecting seat 8 facing the hot rolling roll 4, a bearing 10 is embedded; both ends of a group of hot rolling rolls 4 are provided with guide card slots 11, and guide card blocks 12 are arranged inside the two guide card slots 11 that are symmetric left and right. One of the guide card blocks 12 is fixedly connected to the output end of the motor 9 through a rotating shaft, and the other guide card block 12 is arranged in the bearing 10 through a rotating shaft; on one side of the bracket 2 and the mounting seat 3, a handle 13 fixedly connected to one end of the bidirectional threaded rod 7 is arranged.

[0020] In this embodiment: by rotating the handle 13, the bidirectional threaded rod 7 rotates, enabling the two slide blocks 6 to move relatively and away from each other. The connecting seat 8 is arranged on the slide block 6. When the slide block 6 moves, it synchronously drives the connecting seat 8 to move. For the two guide card blocks 12 that are symmetric left and right, one of the guide card blocks 12 is arranged in the bearing 10 on the connecting seat 8 through a rotating shaft, and the other guide card block 12 is fixedly connected to the output end of the motor 9 through a rotating shaft. When the two connecting seats 8 move relatively, the guide card block 12 is clamped in the guide card slot 11 at both ends of the hot rolling roll 4, enabling the hot rolling roll 4 to be easily installed; by starting the motor 9, the hot rolling roll 4 can rotate, and the upper and lower two hot rolling rolls 4 rotate, which is easy to shape the non-woven fabric. When the hot rolling roll 4 needs to be replaced, rotate the handle 13 in the reverse direction, and the two slide blocks 6 drive the connecting seats 8 on both sides of the hot rolling roll 4 to move away from each other, and the guide card block 12 moves out of the guide card slot 11, making it easy to replace the hot rolling roll 4.

[0021] As a technical optimization solution of the present utility model, the guiding block 12 and the guiding slot 11 are of polygonal structures.

[0022] In this embodiment: The guiding block 12 and the guiding slot 11 are of polygonal structures. The guiding block 12 is stuck in the guiding slot 11. When the motor 9 is started, it is easy to drive the hot rolling roller 4 to rotate.

[0023] As a technical optimization solution of the present utility model, through slots 14 are symmetrically formed through both sides of the bracket 2, and both ends of the mounting seat 3 are located in the through slots 14, and the mounting seat 3 can move in the through slots 14.

[0024] In this embodiment: Both ends of the mounting seat 3 are located in the through slots 14, which further facilitates adjusting the height of the mounting seat 3.

[0025] As a technical optimization solution of the present utility model, a lifting device 15 is arranged at the bottom inside the through slot 14, and the output end of the lifting device 15 is arranged at the bottom of the mounting seat 3.

[0026] In this embodiment: When the lifting device 15 is started, the mounting seat 3 moves upward, which is easy to automatically adjust the distance between the two hot rolling rollers 4 and is easy to shape non-woven fabrics of different thicknesses.

[0027] As a technical optimization solution of the present utility model, the lifting device 15 is an electric telescopic rod, a pneumatic telescopic rod or a hydraulic telescopic rod.

[0028] In this embodiment: The lifting device 15 can adopt an electric telescopic rod, a pneumatic telescopic rod or a hydraulic telescopic rod.

[0029] As a technical optimization solution of the present utility model, a distance sensor 16 is arranged at the bottom of one of the connecting seats 8 located above, and a PLC touch screen all-in-one machine 17 is arranged on the bracket 2. The PLC touch screen all-in-one machine 17 is electrically connected to the lifting device 15 and the distance sensor 16 respectively.

[0030] In this embodiment: The outer diameters of the two hot rolling rollers 4 are fixed. After installation, by adjusting the distance between the two connecting seats 8, it is easy to control the distance between the two hot rolling rollers 4. The distance sensor 16 can monitor the distance from the lower connecting seat 8. When the distance reaches the set value, the PLC touch screen all-in-one machine 17 can control the lifting device 15 to cut off the power, so that the lower connecting seat 8 cannot continue to move.

[0031] Working principle: By rotating the handle 13, the bidirectional threaded rod 7 rotates, enabling the two sliders 6 to move relatively and away from each other. When the sliders 6 move, they synchronously drive the connecting seat 8 to move. For the two symmetrically arranged guiding blocks 12 on the left and right, one guiding block 12 is arranged in the bearing 10 on the connecting seat 8 through a rotating shaft, and the other guiding block 12 is fixedly connected to the output end of the motor 9 through a rotating shaft. When the two connecting seats 8 move relatively, the guiding block 12 is clamped in the guiding slots 11 at both ends of the hot rolling roll 4, enabling the hot rolling roll 4 to be easily installed. Start the motor 9 to enable the hot rolling roll 4 to rotate. The upper and lower hot rolling rolls 4 rotate, which is easy to shape the non-woven fabric. When the hot rolling roll 4 needs to be replaced, rotate the handle 13 in the reverse direction, and the two sliders 6 drive the connecting seats 8 on both sides of the hot rolling roll 4 to move away from each other, and the guiding block 12 moves out of the guiding slot 11, making it easy to replace the hot rolling roll 4. Start the lifting device 15, and the mounting seat 3 moves upward, which is easy to automatically adjust the distance between the two hot rolling rolls 4 and is easy to shape non-woven fabrics of different thicknesses.

[0032] The above are only the preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, and improvements made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A nonwoven fabric shaping device that is easy to replace hot calender rollers, characterized in that: It comprises a base (1), a bracket (2), a mounting seat (3), and a group of hot rolling rollers (4) arranged in parallel up and down; the bracket (2) is a U-shaped structure with an opening facing downward, the bracket (2) is vertically arranged on the top of the base (1), the group of hot rolling rollers (4) and the mounting seat (3) are both arranged in the bracket (2), and the group of hot rolling rollers (4) is located above the mounting seat (3); The top of the inside of the bracket (2) and the top of the mounting seat (3) are both provided with an adjustment slot (5), a group of sliders (6) and bidirectional threaded rods (7) are arranged in the adjustment slot (5), both ends of the bidirectional threaded rod (7) respectively thread through the sliders (6) and are arranged in the adjustment slot (5), a connecting seat (8) is arranged on the side of the slider (6) away from the adjustment slot (5); a motor (9) is arranged on the side of one of the connecting seats (8) away from the hot rolling roller (4), and the other connecting seat (8) is arranged towards the hot rolling roller (4) A bearing (10) is embedded in one side of the hot rolling roller (4); a guide slot (11) is provided at both ends of a group of the hot rolling rollers (4); a guide block (12) is provided inside the two symmetrical guide slots (11), one of the guide blocks (12) is fixedly connected to the output end of the motor (9) through a rotating shaft, and the other guide block (12) is arranged in the bearing (10) through the rotating shaft; a handle (13) fixedly connected to one end of the bidirectional threaded rod (7) is provided on one side of the bracket (2) and the mounting seat (3).

2. The nonwoven fabric shaping device for facilitating replacement of hot calender rollers according to claim 1, characterized in that: The guide block (12) and the guide slot (11) are polygonal structures.

3. The nonwoven fabric shaping device for facilitating replacement of hot calender rollers according to claim 1, characterized in that: Through slots (14) are symmetrically formed on both sides of the bracket (2), both ends of the mounting seat (3) are located in the through slots (14), and the mounting seat (3) can move in the through slots (14).

4. The nonwoven fabric shaping device for facilitating replacement of hot calender rollers according to claim 3, characterized in that: A lifting device (15) is arranged at the bottom of the through slot (14), and an output end of the lifting device (15) is arranged at the bottom of the mounting seat (3).

5. The nonwoven fabric shaping device for facilitating replacement of hot calender rollers according to claim 4, characterized in that: The lifting device (15) is an electric telescopic rod, a pneumatic telescopic rod or a hydraulic telescopic rod.

6. The nonwoven fabric shaping device for facilitating replacement of hot calender rollers according to claim 1, characterized in that: A distance sensor (16) is arranged at the bottom of one of the connection seats (8) located at the top, and a PLC touch screen integrated machine (17) is arranged on the bracket (2), and the PLC touch screen integrated machine (17) is electrically connected to the lifting device (15) and the distance sensor (16) respectively.