Oil removing device for tension wheel of all-steel-core steel wire rope combining machine
By designing the tension wheel oil removal device of the all-steel core wire rope combinator, the scraper and electric push rod structure are used to solve the problem of accumulation of grease in the tension wheel groove, the efficient cleaning of grease is achieved, and the workload and safety hazards of staff are reduced.
Patent Information
- Application Number
- CN202421893312.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-07
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2034-08-07
AI Technical Summary
During the twisting process of the rope strand of the all-steel core wire rope, excess grease will accumulate in the grooves of the tension wheel, resulting in difficulty in cleaning, increasing the workload of staff, and posing safety hazards.
A tension wheel oil removal device for all-steel core wire rope engaging machine is designed, including scraper structure and cleaning structure. The scraper structure scrapes off the grease on the wire rope through the scraper. The grease falls on the collection board with gravity. The electric push rod drives the pusher board to push the grease into the collection box.
Through the use of this device, the cleaning of grease has become more convenient and quick. Staff only need to clean the grease in the collection box regularly, which reduces the workload of staff and reduces safety risks in operation.
Smart Images

Figure CN222908398U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of equipment degreasing, in particular to an oil removal device for a tension wheel of a fully steel core wire rope stranding machine. Background Art
[0002] A fully steel core wire rope is a wire rope with a stainless steel wire as the rope core. Compared with a hemp core wire rope, it has higher breaking tensile force and bearing capacity, is more wear-resistant and resistant to extrusion, has a longer service life, slightly lower softness, and better high-temperature resistance.
[0003] Due to the requirement of oil content, a large amount of grease is added during the stranding process of the wire rope strands. When the wire rope strands pass through the tension wheel, the excess grease will accumulate in the grooves of the tension wheel, which is very laborious to clean, increasing the workload of the staff, and there are safety hazards during the operation of the personnel. Summary of the Utility Model
[0004] In order to overcome the deficiency of manual grease cleaning in the prior art, one of the purposes of the present utility model is to provide an oil removal device for a tension wheel of a fully steel core wire rope stranding machine.
[0005] One of the purposes of the present utility model is achieved by the following technical solution: An oil removal device for a tension wheel of a fully steel core wire rope stranding machine, including a first workbench and a second workbench: A tension wheel is arranged between the first workbench and the second workbench, a scraping structure and a left cleaning structure are arranged on the upper side of the second workbench, and a right cleaning structure is arranged on the upper side of the first workbench;
[0006] The right cleaning structure includes a support plate, the support plate is fixedly connected to the upper side of the first workbench, an electric push rod two and a collection plate are fixedly connected to the rear side of the support plate, a push plate two is fixedly connected to the output end of the electric push rod two, a baffle two is fixedly connected to the upper side of the collection plate, the baffle two is fixedly connected to the support plate, a fixing block one and a fixing block two are fixedly connected to the upper side of the second workbench, a threaded rod is threadedly connected inside the fixing block two, a turning handle is fixedly connected to the right end of the threaded rod, an extrusion plate is fixedly connected to the left end of the threaded rod, and a collection box two is arranged between the extrusion plate and the fixing block one. It is more convenient to clean the grease at the lower part.
[0007] According to the oil removal device for a tension wheel of a fully steel core wire rope stranding machine described above, the scraping structure includes a square plate, the square plate is fixedly connected to the upper side of the second workbench, a support rod is fixedly connected to the front side of the square plate, and a scraping plate one and a scraping plate two are fixedly connected to the outer side of the support rod. It is beneficial to remove the grease on the steel core wire rope.
[0008] According to the described degreasing device for the tension wheel of a fully steel - cored wire rope stranding machine, the first scraper and the second scraper are perpendicular to the tension wheel, which is beneficial for scraping off grease.
[0009] According to the described degreasing device for the tension wheel of a fully steel - cored wire rope stranding machine, the left cleaning structure includes a first electric push rod, the first electric push rod is fixedly connected to the front side of the square plate, the output end of the first electric push rod is fixedly connected with a first push plate, a first baffle is fixedly connected to the outside of the first push plate, a long - shaped block is fixedly connected to the upper side of the first workbench, a convex block is fixedly connected to the outside of the long - shaped block, a first collection box is arranged outside the convex block, a card slot is opened at the rear side of the first collection box, and the convex block is slidably connected with the card slot. This is beneficial for the collection and removal of grease.
[0010] According to the described degreasing device for the tension wheel of a fully steel - cored wire rope stranding machine, the first push plate fits the upper surface of the first scraper, which makes the grease on the surface of the scraper cleaner.
[0011] According to the described degreasing device for the tension wheel of a fully steel - cored wire rope stranding machine, the width of the collection plate is equal to the width of the tension wheel, which avoids grease falling into the machine due to gravity.
[0012] According to the described degreasing device for the tension wheel of a fully steel - cored wire rope stranding machine, the collection plate is slightly higher than the height of the second collection box, which is beneficial for the collection and removal of grease.
[0013] The beneficial effects of the above - mentioned scheme are as follows: By setting the left cleaning structure and the right cleaning structure, it is more convenient and fast to remove grease. The staff only needs to clean the grease in the collection box regularly, which reduces the workload of the staff.
[0014] Additional aspects and advantages of the present utility model will be given in part in the following description, become apparent in part from the following description, or be understood through the practice of the present utility model. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] The present utility model will be further described below in conjunction with the drawings and embodiments;
[0016] Figure 1 It is the overall structure schematic diagram of a degreasing device for the tension wheel of a fully steel - cored wire rope stranding machine of the present utility model;
[0017] Figure 2 It is the top - view structure schematic diagram of a degreasing device for the tension wheel of a fully steel - cored wire rope stranding machine of the present utility model;
[0018] Figure 3 It is the structure schematic diagram of the left cleaning structure of a degreasing device for the tension wheel of a fully steel - cored wire rope stranding machine of the present utility model;
[0019] Figure 4 This is a schematic structural diagram of the right cleaning structure of the oil removal device for the tension wheel of a fully steel core wire rope stranding machine of the present utility model.
[0020] Legend description:
[0021] 1. First workbench; 2. Second workbench; 3. Tension wheel; 4. Scraper structure; 401. Square plate; 402. Support rod; 403. First scraper; 404. Second scraper; 5. Left cleaning structure; 501. First electric push rod; 502. First push plate; 503. First baffle; 504. Long block; 505. Convex block; 506. First collection box; 507. Card slot; 6. Right cleaning structure; 601. Support plate; 602. Second electric push rod; 603. Second push plate; 604. Collection plate; 605. Second baffle; 606. First fixing block; 607. Second fixing block; 608. Threaded rod; 609. Rotating handle; 610. Extrusion plate; 611. Second collection box. Specific implementation manners
[0022] This part will describe in detail the specific embodiments of the present utility model. The preferred embodiments of the present utility model are shown in the drawings. The function of the drawings is to supplement the description of the text part of the specification, enabling people to intuitively and vividly understand each technical feature and the overall technical solution of the present utility model, but it cannot be construed as a limitation on the protection scope of the present utility model.
[0023] Refer to Figures 1-4, An oil removal device for the tension wheel of a fully steel core wire rope stranding machine, including workbench 1 and workbench 2: A tension wheel 3 is arranged between workbench 1 and workbench 2. A scraping structure 4 and a left cleaning structure 5 are arranged on the upper side of workbench 2, and a right cleaning structure 6 is arranged on the upper side of workbench 1. The right cleaning structure 6 includes a support plate 601, the support plate 601 is fixedly connected to the upper side of workbench 1, an electric push rod 602 and a collection plate 604 are fixedly connected to the rear side of the support plate 601, a push plate 603 is fixedly connected to the output end of the electric push rod 602, a baffle 605 is fixedly connected to the upper side of the collection plate 604, the baffle 605 is fixedly connected to the support plate 601, a fixing block 606 and a fixing block 607 are fixedly connected to the upper side of workbench 2, a threaded rod 608 is threadedly connected inside the fixing block 607, a turning handle 609 is fixedly connected to the right end of the threaded rod 608, an extrusion plate 610 is fixedly connected to the left end of the threaded rod 608, a collection box 611 is arranged between the extrusion plate 610 and the fixing block 606. The width of the collection plate 604 is equal to the width of the tension wheel 3, and the collection plate 604 is slightly higher than the height of the collection box 611. The PLC controller is electrically connected to the electric push rod 501 and the electric push rod 602, which is convenient for controlling the components to work. When the tension wheel 3 works clockwise, the scraping plate 404 will scrape the grease on the wire rope. After a period of time, the grease will accumulate at the lower part of the scraping plate 404 and will eventually fall on the collection plate 604 due to gravity. Then, the electric push rod 602 is started, and the electric push rod 602 drives the push plate 603 to move, pushing the grease into the collection box 611. Then, the electric push rod 602 drives the push plate 603 to return to its original position. When the collection box 611 is filled with grease, the worker rotates the turning handle 609 to drive the threaded rod 608 to rotate, and the threaded rod 608 drives the extrusion plate 610 to move. Then, the worker can take away the collection box 611 for dumping, and then put the collection box 611 back on the workbench 2, and the worker fixes the position again.
[0024] The scraping structure 4 includes a square plate 401, the square plate 401 is fixedly connected to the upper side of workbench 2, a support rod 402 is fixedly connected to the front side of the square plate 401, a scraping plate 403 and a scraping plate 404 are fixedly connected to the outside of the support rod 402. The scraping plate 403 and the scraping plate 404 are perpendicular to the tension wheel 3. When the tension wheel 3 works clockwise, the scraping plate 403 and the scraping plate 404 are cleaning the grease. The grease on the scraping plate 403 accumulates on the upper surface, and the grease on the scraping plate 404 accumulates on the lower surface and then falls on the collection plate 604.
[0025] The left cleaning structure 5 includes an electric push rod 501. The electric push rod 501 is fixedly connected to the front side of the square plate 401. The output end of the electric push rod 501 is fixedly connected to a first push plate 502. A first baffle 503 is fixedly connected to the outside of the first push plate 502. A long block 504 is fixedly connected to the upper side of the first workbench 1. A convex block 505 is fixedly connected to the outside of the long block 504. A first collection box 506 is arranged outside the convex block 505. A card slot 507 is opened at the rear side of the first collection box 506. The convex block 505 is slidably connected to the card slot 507. The first push plate 502 is attached to the upper surface of the first scraping plate 403. When grease accumulates on the upper surface of the first scraping plate 403, at this time, the electric push rod 501 is started. The electric push rod 501 drives the first push plate 502 to move. The first push plate 502 pushes the grease into the first collection box 506. Then the first push plate 502 is returned to its original position. When the first collection box 506 is full of grease, the staff removes the first collection box 506 and uniformly cleans the grease.
[0026] Working principle: First, when the tension wheel 3 works clockwise, the scraping plate structure 4 scrapes off the grease on the steel wire rope and accumulates it in one place, enabling the left cleaning structure 5 and the right cleaning structure 6 to clean the grease. The staff uniformly processes the grease, reducing the workload of the staff.
[0027] The embodiments of the present invention have been described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the above embodiments. Within the scope of knowledge possessed by those of ordinary skill in the art to which the present invention pertains, various changes can be made without departing from the gist of the present invention.
Claims
1. A tension wheel oil removal device for a full steel core wire rope closing machine, characterized in that: It comprises a workbench 1 (1) and a workbench 2 (2): a tension wheel (3) is arranged between the workbench 1 (1) and the workbench 2 (2), a scraper structure (4) and a left cleaning structure (5) are arranged on the upper side of the workbench 2 (2), and a right cleaning structure (6) is arranged on the upper side of the workbench 1 (1); The right cleaning structure (6) comprises a support plate (601), the support plate (601) is fixedly connected to the upper side of the workbench (1), the rear side of the support plate (601) is fixedly connected to an electric push rod (602) and a collecting plate (604), the output end of the electric push rod (602) is fixedly connected to a push plate (603), the upper side of the collecting plate (604) is fixedly connected to a baffle plate (605), and the baffle plate (605) and the support plate (601) are fixedly connected to each other. 1) fixed connection, the upper side of the workbench 2 (2) is fixedly connected with a fixed block 1 (606) and a fixed block 2 (607), the internal thread of the fixed block 2 (607) is connected with a threaded rod (608), the right end of the threaded rod (608) is fixedly connected with a handle (609), the left end of the threaded rod (608) is fixedly connected with an extrusion plate (610), and a collection box 2 (611) is arranged between the extrusion plate (610) and the fixed block 1 (606).
2. The oil removal device for the tension wheel of the all-steel core wire rope closing machine according to claim 1 is characterized in that: The scraper structure (4) comprises a square plate (401), wherein the square plate (401) is fixedly connected to the upper side of the second workbench (2), a support rod (402) is fixedly connected to the front side of the square plate (401), and a scraper plate 1 (403) and a scraper plate 2 (404) are fixedly connected to the outer side of the support rod (402).
3. The oil removal device for the tension wheel of the all-steel core wire rope closing machine according to claim 2 is characterized in that: The scraper blade 1 (403) and the scraper blade 2 (404) are perpendicular to the tension wheel (3).
4. The oil removal device for the tension wheel of the all-steel core wire rope closing machine according to claim 1 is characterized in that: The left cleaning structure (5) comprises an electric push rod (501), the electric push rod (501) is fixedly connected to the front side of the square plate (401), the output end of the electric push rod (501) is fixedly connected to a push plate (502), the outer side of the push plate (502) is fixedly connected to a baffle (503), the upper side of the workbench (1) is fixedly connected to a long block (504), the outer side of the long block (504) is fixedly connected to a convex block (505), the outer side of the convex block (505) is provided with a collection box (506), the rear side of the collection box (506) is provided with a slot (507), and the convex block (505) and the slot (507) are slidably connected.
5. The oil removal device for the tension wheel of the all-steel core wire rope closing machine according to claim 4 is characterized in that: The push plate 1 (502) is in contact with the upper surface of the scraper plate 1 (403).
6. The oil removal device for the tension wheel of the all-steel core wire rope closing machine according to claim 1 is characterized in that: The width of the collecting plate (604) is equal to that of the tension wheel (3).
7. The oil removal device for the tension wheel of the all-steel core wire rope closing machine according to claim 1 is characterized in that: The collecting plate (604) is slightly higher than the height of the second collecting box (611).