Concrete road expansion joint filling device
By designing an automated concrete road expansion joint filling device, the hydraulic cylinder and drive motor drive scraper and filling components for automated operations are solved, and the problems of inefficiency and low accuracy in the prior art are achieved, and efficient and accurate expansion joint filling are achieved.
Patent Information
- Application Number
- CN202421946555.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-13
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2034-08-13
AI Technical Summary
The existing concrete road expansion joint filling technology is inefficient, and construction personnel need to manually mix the filling materials, resulting in low construction efficiency and accuracy.
A concrete road expansion joint filling device is designed, including scraping and flattening components and filling components. The hydraulic cylinder and driving motor drive the scraper and filling components for automatic operation to realize automatic filling and flattening of the expansion joint.
The efficiency and accuracy of expansion joint filling are improved, the working strength of construction workers is reduced, and the problem of uneven discharge during manual joint filling is avoided.
Smart Images

Figure CN222908501U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of concrete road construction, in particular to a concrete road expansion joint filling device. Background Technique
[0002] A concrete road surface refers to a road surface with a cement concrete slab as the surface layer. It refers to a road surface structure composed of a cement concrete slab as the surface layer, with a base layer and a cushion layer provided below, also known as a rigid road surface. An expansion joint refers to an expansion joint provided on a cement concrete road slab, and its function is to enable the cement concrete slab to freely expand when the temperature rises.
[0003] At present, for the filling of expansion joints, construction workers need to first mix the required filling materials. Since there should be no hard objects or cement concrete slurry in the expansion joints, construction workers need to prepare the filling materials according to requirements. After preparation, the road surface gaps are filled through a filling device. Currently, it is mostly manual to mix the filling materials and then load them into the device. After loading, the expansion joints are filled by construction workers. In this way, the efficiency is relatively low and the workload of construction workers is increased. Therefore, we urgently need a concrete road expansion joint filling device to solve the above problems. Content of the Utility Model
[0004] The purpose of the utility model is to provide a concrete road expansion joint filling device, which solves the problems raised in the background technique.
[0005] To achieve the above purposes, the utility model is realized through the following technical solutions: A concrete road expansion joint filling device includes a base, a driving wheel is fixedly connected to the base, a bracket is fixedly connected to the upper surface of the base, a scraping component is arranged on the base, and a filling component is arranged on the bracket;
[0006] The scraping component includes a first hydraulic cylinder, the first hydraulic cylinder is fixedly connected to the base, the output end of the first hydraulic cylinder is fixedly connected to a first mounting frame, a first driving motor is fixedly connected to the first mounting frame, the output end of the first driving motor is fixedly connected to one end of a first transmission rod, and the other end of the first transmission rod is rotationally connected to a bearing in the first mounting frame, and a scraper is fixedly connected to the first transmission rod.
[0007] Through the above technical solutions, the scraper will move downward driven by the first hydraulic cylinder, and the first driving motor drives the scraper to move at an angle, so that the scraper forms an angle with the ground, and the first hydraulic cylinder will drive the scraper to stop moving after contacting the ground.
[0008] Preferably, the filling component includes a rectangular through hole, which is opened on the base and located inside the bracket. Hydraulic cylinders II are fixedly connected to both the left and right sides of the inner wall of the rectangular through hole. The output ends of the two hydraulic cylinders II are fixedly connected to clamping rods, and gaskets are fixedly connected inside the clamping rods.
[0009] Through the above technical solution, in this application, the hydraulic cylinder II acts to drive the clamping rod, and the clamping rod acts to clamp the sleeve, improving the stability during filling.
[0010] Preferably, a driving guide rail is fixedly connected to the bracket, and a driving block is slidably connected inside the driving guide rail. A sleeve is arranged inside the bracket. Clasps are fixedly connected to both the left and right sides of the sleeve. Connecting plates are fixedly connected to the opposite sides of the two driving blocks, and the clasps are clamped with the connecting plates. A discharge valve I is fixedly connected to the bottom end of the sleeve, and a conical pipe is fixedly communicated with the discharge valve I. A track is also fixedly connected to the rear side of the bracket, and a slider is slidably connected to the track. A rectangular plate is fixedly connected to the rear side of the bracket, and the rectangular plate is fixedly connected to the slider. A limiting bracket is fixedly connected to the front side of the rectangular plate, and the sleeve contacts and is clamped by the limiting bracket.
[0011] Through the above technical solution, the conical pipe cooperates with the discharge valve I to discharge the raw materials in the sleeve. The sleeve can be disassembled. The connecting plate is provided with a limiting groove, which is convenient for the clasp on the sleeve to be clamped and limited with the connecting plate. The slider moves along with the up and down movement of the driving block on the driving guide rail. When the driving block drives the sleeve to move up and down, the rectangular plate on the limiting bracket connected to the sleeve follows the movement through the slider. The rectangular plate and the limiting bracket act to limit the position of the sleeve.
[0012] Preferably, a cover is fixedly connected to the top end of the sleeve. A transmission rod II is arranged inside the sleeve, and a spiral blade is fixedly connected to the transmission rod II. The top end of the transmission rod II is rotationally connected to the bearing in the bearing hole opened on the cover. A driving motor II is fixedly connected to the upper surface of the cover, and the output end of the driving motor II is fixedly connected to the top end of the transmission rod II. An inlet pipe is fixedly communicated with the rear side of the sleeve.
[0013] Through the above technical solution, in this application, the driving motor II acts to drive the transmission rod II to rotate. When the transmission rod II rotates, the spiral blade will drive the filling raw materials in the sleeve to be transported downward. That is, the driving motor II drives the transmission rod II to rotate forward. When it is not necessary to transport the filling raw materials downward, the driving motor II drives the transmission rod II to rotate reversely to transport the raw materials upward for a certain distance. After the raw materials are far away from the discharge valve I, the driving motor II stops operating.
[0014] Preferably, a second mounting bracket is fixedly connected to the rear side of the sleeve. A feed box is fixedly connected to the second mounting bracket. A discharge pipe is fixedly communicated with the feed box corresponding to one side of the sleeve, and the discharge pipe is fixedly communicated with the feed pipe. A mixing assembly is arranged in the feed box.
[0015] Through the above technical solution, the feed box of the present application is used to mix a variety of raw materials.
[0016] Preferably, the mixing assembly includes a third driving motor. The output end of the third driving motor is fixedly connected to the top end of a third transmission rod, and the bottom end of the third transmission rod extends downward into the feed box. A stirring rod is fixedly connected to the third transmission rod. A second discharge valve is fixedly connected in the discharge pipe. A discharge pipe is fixedly communicated with the feed box.
[0017] Preferably, a handle is also fixedly connected to the base.
[0018] By adopting the foregoing technical solution, the beneficial effects of the present utility model are as follows:
[0019] 1. For the concrete road expansion joint filling device, through the design of the filling assembly, the filling device can be limited, ensuring the stability of the device during operation. At the same time, with the cooperation of the driving wheels and the handle, the situation of manual holding for filling by construction workers is solved, improving the construction efficiency to a certain extent. Moreover, the discharge amount can be controlled to avoid the uneven discharge situation that occurs in manual joint filling, improving the construction accuracy.
[0020] 2. For the concrete road expansion joint filling device, through the design of the scraping and leveling assembly, during the filling process, when the device is driven by the driving wheels to move, the filled gap can be scraped and leveled, making the filler flush with the ground and avoiding the situation of the filler flowing outward.
[0021] 3. For the concrete road expansion joint filling device, through the setting of the mixing assembly, the raw materials can be mixed while filling the ground expansion joint, eliminating the need for construction workers to mix the raw materials separately before filling, saving the working intensity of the construction workers. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 is a schematic diagram of the overall structure of the present utility model;
[0023] Figure 2 is a front view structural schematic diagram of the present utility model;
[0024] Figure 3 is the present utility model Figure 2 in the A-A sectional view structural schematic diagram;
[0025] Figure 4 is the present utility modelFigure 2 Schematic diagram of the C-C sectional structure
[0026] In the figure: 1. Base; 2. Driving wheel; 3. Bracket;
[0027] 4. Screeding assembly; 41. Hydraulic cylinder 1; 42. Mounting frame 1; 43. Driving motor 1; 44. Transmission rod 1; 45. Scraper;
[0028] 5. Filling assembly; 51. Rectangular through-hole; 52. Hydraulic cylinder 2; 53. Clamping rod; 54. Spacer; 55. Driving guide rail; 56. Driving block; 57. Sleeve; 58. Snap; 59. Connecting plate; 510. Discharge valve 1; 511. Conical pipe; 512. Track; 513. Slide block; 514. Rectangular plate; 515. Limit bracket; 516. Cover; 517. Transmission rod 2; 518. Spiral blade; 519. Driving motor 2; 520. Feed pipe; 521. Mounting frame 2; 522. Feed hopper; 523. Discharge pipe;
[0029] 6. Mixing assembly; 61. Driving motor 3; 62. Transmission rod 3; 63. Stirring rod; 64. Discharge valve 2; 65. Discharge pipe;
[0030] 7. Handle. Detailed implementation manners
[0031] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0032] Please refer to Figures 1-4 , the present invention provides a technical solution: a filling device for expansion joints of concrete roads, including a base 1, a driving wheel 2 is fixedly connected to the base 1, a bracket 3 is fixedly connected to the upper surface of the base 1, a screeding assembly 4 is arranged on the base 1, and a filling assembly 5 is arranged on the bracket 3;
[0033] The screeding assembly 4 includes a hydraulic cylinder 1 41, the hydraulic cylinder 1 41 is fixedly connected to the base 1, the output end of the hydraulic cylinder 1 41 is fixedly connected to a mounting frame 1 42, a driving motor 1 43 is fixedly connected to the mounting frame 1 42, the output end of the driving motor 1 43 is fixedly connected to one end of a transmission rod 1 44, and the other end of the transmission rod 1 44 is rotationally connected to the bearing in the mounting frame 1 42, and a scraper 45 is fixedly connected to the transmission rod 1 44.
[0034] The scraper 45 is driven by the first hydraulic cylinder 41 to move downward. The first driving motor 43 drives the scraper 45 to move at an angle, so that the scraper 45 forms an angle with the ground. The first hydraulic cylinder 41 drives the scraper 45 to stop moving after contacting the ground.
[0035] The filling assembly 5 includes a rectangular through-hole 51. The rectangular through-hole 51 is opened on the base 1 and located inside the bracket 3. Hydraulic cylinders two 52 are fixedly connected to the left and right sides of the inner wall of the rectangular through-hole 51. The output ends of the two hydraulic cylinders two 52 are fixedly connected to clamping rods 53, and a gasket 54 is fixedly connected inside the clamping rods 53. In this application, the hydraulic cylinder two 52 acts to drive the clamping rod 53, and the clamping rod 53 acts to clamp the sleeve 57 to improve the stability during filling.
[0036] A driving guide rail 55 is fixedly connected to the bracket 3, and a driving block 56 is slidably connected inside the driving guide rail 55. A sleeve 57 is arranged inside the bracket 3. Clasps 58 are fixedly connected to the left and right sides of the sleeve 57. Connecting plates 59 are fixedly connected to the opposite sides of the two driving blocks 56, and the clasp 58 is clamped with the connecting plate 59. A first discharge valve 510 is fixedly connected to the bottom end of the sleeve 57, and a conical pipe 511 is fixedly communicated with the first discharge valve 510. A track 512 is also fixedly connected to the rear side of the bracket 3, and a slider 513 is slidably connected to the track 512. A rectangular plate 514 is fixedly connected to the rear side of the bracket 3, and the rectangular plate 514 is fixedly connected to the slider 513. A limiting bracket 515 is fixedly connected to the front side of the rectangular plate 514. The sleeve 57 contacts and is clamped by the limiting bracket 515;
[0037] The conical pipe 511 and the first discharge valve 510 cooperate to discharge the raw materials in the sleeve 57. The sleeve 57 can be disassembled. A clamping groove with a limiting function is opened on the connecting plate 59, which is convenient for the clasp 58 on the sleeve 57 to be clamped and limited with the connecting plate 59. The slider 513 moves along with the up and down movement of the driving block 56 on the driving guide rail 55. When the driving block 56 drives the sleeve 57 to move up and down, the rectangular plate 514 on the limiting bracket 515 connected to the sleeve 57 follows the movement through the slider 513. The rectangular plate 514 and the limiting bracket 515 act to limit the position of the sleeve 57.
[0038] A cover 516 is fixedly connected to the top end of the sleeve 57. A second transmission rod 517 is arranged inside the sleeve 57, and a spiral blade 518 is fixedly connected to the second transmission rod 517. The top end of the second transmission rod 517 is rotationally connected to the bearing in the bearing hole opened on the cover 516. A second drive motor 519 is fixedly connected to the upper surface of the cover 516, and the output end of the second drive motor 519 is fixedly connected to the top end of the second transmission rod 517. A feed pipe 520 is fixedly communicated with the rear side of the sleeve 57. In this application, the second drive motor 519 is used to drive the second transmission rod 517 to rotate. When the second transmission rod 517 rotates, the spiral blade 518 will drive the raw materials filled in the sleeve 57 to be transported downward. That is, the second drive motor 519 drives the second transmission rod 517 to rotate forward. When it is not necessary to transport the filled raw materials downward, the second drive motor 519 drives the second transmission rod 517 to rotate reversely to transport the raw materials upward for a certain distance. After the raw materials are away from the first discharge valve 510, the second drive motor 519 stops operating.
[0039] A second mounting bracket 521 is fixedly connected to the rear side of the sleeve 57. A feed box 522 is fixedly connected to the second mounting bracket 521. A discharge pipe 523 is fixedly communicated with the feed box 522 corresponding to one side of the sleeve 57, and the discharge pipe 523 is fixedly communicated with the feed pipe 520. A mixing assembly 6 is arranged inside the feed box 522. In this application, the feed box 522 is used to mix various raw materials.
[0040] The mixing assembly 6 includes a third drive motor 61. The output end of the third drive motor 61 is fixedly connected to the top end of a third transmission rod 62, and the bottom end of the third transmission rod 62 extends downward into the feed box 522. A stirring rod 63 is fixedly connected to the third transmission rod 62. A second discharge valve 64 is fixedly connected inside the discharge pipe 523. A discharge pipe 65 is fixedly communicated with the feed box 522.
[0041] A handle 7 is also fixedly connected to the base 1.
[0042] When the concrete road expansion joint filling device is working, the operator puts the required raw materials into the feeding box 522 through the feeding pipe 65, starts the third driving motor 61, and the third driving motor 61 drives the stirring rod 63 on the third transmission rod 62 to stir the raw materials in the feeding box 522. When the mixture is evenly mixed, it is discharged through the second discharge valve 64. The raw materials enter the sleeve 57 through the discharge pipe 523 and the feeding pipe 520 on the sleeve 57. Then, the second driving motor 519 is started, and the second driving motor 519 drives the second transmission rod 517 to rotate forward. The spiral blade 518 on the second transmission rod 517 rotates clockwise to convey the raw materials in the sleeve 57 to the bottom end of the sleeve 57. While conveying, the operator moves the device to the position where the joint needs to be filled by means of the driving wheel 2 and the grip 7. Then, the sleeve 57 is moved downward through the driving block 56 on the driving guide rail 55. When the sleeve 57 passes through the rectangular through hole 51, the conical pipe 511 on the sleeve 57 moves to the expansion joint position. Then, the second hydraulic cylinder 52 drives the clamping rod 53 to clamp the sleeve 57 located in the rectangular through hole 51. The first discharge valve 510 is opened, and the raw materials are discharged into the expansion joint through the conical pipe 511. The construction workers move the device along the expansion joint. When the device is moving, the first hydraulic cylinder 41 drives the first mounting frame 42 to move downward. The first driving motor 43 drives the scraper 45 on the first transmission rod 44 to move at an angle. And under the movement of the first hydraulic cylinder 41, the scraper 45 contacts the ground. Along with the movement of the device and the filling of the expansion joint, the scraper 45 levels the excess filler.
[0043] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variation thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements not only includes those elements, but also includes other elements not expressly listed, or elements inherent to such process, method, article or device.
[0044] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A concrete road expansion joint filling device, comprising a base, characterized in that: The base is fixedly connected with a driving wheel, the upper surface of the base is fixedly connected with a bracket, the base is provided with a scraping component, and the bracket is provided with a filling component; The scraping assembly includes a hydraulic cylinder 1, which is fixedly connected to a base, an output end of the hydraulic cylinder 1 is fixedly connected to a mounting frame 1, a driving motor 1 is fixedly connected to the mounting frame 1, an output end of the driving motor 1 is fixedly connected to one end of a transmission rod 1, and the other end of the transmission rod 1 is rotatably connected to an inner bearing of the mounting frame 1, and a scraper is fixedly connected to the transmission rod 1.
2. A concrete road expansion joint filling device according to claim 1, characterized in that: The filling component includes a rectangular through hole, which is opened on the base and located on the inner side of the bracket. Hydraulic cylinders 2 are fixedly connected to the left and right sides of the inner wall of the rectangular through hole. The output ends of the two hydraulic cylinders 2 are fixedly connected to clamping rods, and gaskets are fixedly connected inside the clamping rods.
3. A concrete road expansion joint filling device according to claim 2, characterized in that: A driving guide rail is fixedly connected to the bracket, and a driving block is slidably connected to the driving guide rail. A sleeve is arranged in the bracket, and buckles are fixedly connected to the left and right sides of the sleeve. The opposite sides of the two driving blocks are fixedly connected to connecting plates, and the buckles are clamped with the connecting plates. A discharge valve 1 is fixedly connected to the bottom end of the sleeve, and a groove is fixedly connected to the discharge valve 1. The rear side of the bracket is also fixedly connected to a track, and a slider is slidably connected to the track. A rectangular plate is fixedly connected to the rear side of the bracket, and the rectangular plate is fixedly connected to the slider. A limiting bracket is fixedly connected to the front side of the rectangular plate, and the sleeve contacts and clamps the limiting bracket.
4. A concrete road expansion joint filling device according to claim 3, characterized in that: A sealing cover is fixedly connected to the top of the sleeve, a transmission rod 2 is arranged in the sleeve, and a spiral blade is fixedly connected to the transmission rod 2, the top of the transmission rod 2 is rotatably connected to a bearing in a bearing hole provided on the sealing cover, a driving motor 2 is fixedly connected to the upper surface of the sealing cover, and an output end of the driving motor 2 is fixedly connected to the top of the transmission rod 2, and a feed pipe is fixedly connected to the rear side of the sleeve.
5. A concrete road expansion joint filling device according to claim 4, characterized in that: The rear side of the sleeve is fixedly connected with a second mounting frame, and a feed box is fixedly connected to the second mounting frame. The feed box is fixedly connected with a discharge pipe on one side of the sleeve, and the discharge pipe is fixedly connected with the feed pipe. A mixing assembly is arranged in the feed box.
6. A concrete road expansion joint filling device according to claim 5, characterized in that: The mixing assembly includes a driving motor three, the output end of the driving motor three is fixedly connected to the top end of the transmission rod three, and the bottom end of the transmission rod three extends downward into the feed box, the transmission rod three is fixedly connected to a stirring rod, the discharge pipe is fixedly connected to a discharge valve two, and the feed box is fixedly connected to a discharge pipe.
7. A concrete road expansion joint filling device according to claim 6, characterized in that: The base is also fixedly connected with a handle.