Energy-saving mechanism of air system of disc type mud filter

Abstract

The utility model discloses an energy-saving mechanism of an air system of a disc type mud filter, which comprises a first base and a second base, two universal wheels are respectively arranged at the left part and the right part of the lower end of the first base, a disc filter is arranged at the upper end of the first base, and a distributor is arranged at the upper part of the right end of the disc filter. A mounting device is mounted at the lower end of the second base, protective devices are jointly mounted on the front portion and the rear portion of the upper end of the mounting device, and an air compression device is mounted at the upper end of the second base. The air inlet pipeline of the air compressor is connected with the air inlet pipeline of the vacuum pump through the connecting pipeline on the air compression device, so that the pressure of the air inlet end of the vacuum pump is reduced while compressed air is generated, the power consumption of the vacuum pump is reduced, the energy-saving effect is achieved, and the service life of the vacuum pump is prolonged. And the filter on the connecting pipeline can purify fluid or gas, so that the using effect of the device is further improved.

Description

Technical Field

[0001] The utility model relates to the technical field of sewage treatment, in particular to an energy-saving mechanism for an air system of a disc type mud filter. Background Technique

[0002] A large amount of wastewater is generated during the production processes such as mine exploitation, ore dressing, and smelting. It usually contains a large amount of solid particles, heavy metals, chemical drugs, and other harmful substances. If this sewage is not properly treated, it may cause serious impacts on the surrounding environment and ecological system. Therefore, a disc type mud filter is needed, which is usually used for solid-liquid separation, in which the liquid part is separated by filtration, and the solid part remains in the filter.

[0003] A key part of the disc type mud filter is the compressed air system, that is, high-pressure air is used to clean the filter cloth or filter medium in the filter to remove solid particles and restore the filtering performance. However, the current compressed air system and vacuum system of the disc filter operate independently when treating mud. According to the capacity of the filter, the power consumption is also different, so it is easy to cause waste of energy. To sum up, the existing disc filter still has the following problems:

[0004] Its compressed air system and vacuum system operate independently. According to the capacity of the filter, the power consumption is also different, so it is easy to cause waste of energy. Content of the Utility Model

[0005] The main purpose of the utility model is to provide an energy-saving mechanism for an air system of a disc type mud filter, which can effectively solve the problems in the background technique.

[0006] To achieve the above purpose, the technical solution adopted by the utility model is as follows:

[0007] An energy-saving mechanism for an air system of a disc type mud filter includes a first base and a second base. Two universal wheels are installed at the left and right lower parts of the first base. A disc filter is installed on the upper end of the first base. A distributor is installed on the upper right part of the disc filter. An installation device is installed at the lower end of the second base. A protection device is jointly installed at the front and rear upper parts of the installation device. An air compression device is installed on the upper end of the second base.

[0008] Preferably, the air compression device includes an air compressor and a vacuum pump. A second connecting pipe is installed between the air compressor and the distributor. A first connecting pipe is installed between the vacuum pump and the distributor. A connecting pipeline is installed between the second connecting pipe and the air compressor. A filter is installed in the connecting pipeline. Both the air compressor and the vacuum pump are installed on the upper end of the second base. By connecting the air inlet pipeline of the air compressor and the air inlet pipeline of the vacuum pump through the connecting pipeline, while compressed air is generated, the pressure at the air inlet end of the vacuum pump is reduced, reducing the power consumption of the vacuum pump and playing an energy-saving role.

[0009] Preferably, the installation device includes a mounting base. Mounting plates are installed at both the front end and the rear end of the mounting base. A rubber shock pad is installed on the upper end of the mounting base. The mounting base is installed on the lower end of the second base through the rubber shock pad. By installing a rubber shock pad between the second base and the mounting base, it can reduce the vibration generated when the air compressor and the vacuum pump are working to a certain extent, thereby improving the stability of the device.

[0010] Preferably, the protection device includes a first clamping plate and a second clamping plate. A protection frame is jointly installed on the upper ends of the first clamping plate and the second clamping plate. The first clamping plate and the second clamping plate are respectively inserted into the front part and the rear part of the upper end of the mounting base. By aligning the first clamping plate and the second clamping plate with the card slots on the mounting base and inserting them, the installation of the device is not only fast and convenient, but also after the two clamping plates are installed, the protection frame on them can also protect the air compressor and the vacuum pump, reducing the scratches they receive.

[0011] Preferably, the shape of the mounting base is U-shaped.

[0012] Preferably, the first clamping plate and the second clamping plate are of the same size as the card slots and are vertically corresponding in position.

[0013] Compared with the prior art, the utility model has the following beneficial effects:

[0014] 1. By connecting the air inlet pipeline of the air compressor and the air inlet pipeline of the vacuum pump through the connecting pipeline on the air compression device, while compressed air is generated, the pressure at the air inlet end of the vacuum pump is reduced, reducing the power consumption of the vacuum pump and playing an energy-saving role. Moreover, the design of the filter on the connecting pipeline mainly allows fluids or gases to pass through, but captures or retains the solid particles therein, thereby purifying the fluids or gases and further improving the use effect of the device.

[0015] 2. By fixing the two mounting plates on the mounting device in appropriate positions, the second base and the air compressor and vacuum pump thereon are fixed. Moreover, a rubber shock pad is installed between the second base and the mounting seat, which can reduce the vibration generated when the air compressor and vacuum pump are working to a certain extent, thereby improving the stability of the device.

[0016] 3. By aligning the first clamping plate and the second clamping plate on the protective device with the clamping slots on the mounting seat and inserting them, the installation of the device is not only fast and convenient, but also after the two clamping plates are installed, the protective frame thereon can also protect the air compressor and vacuum pump and reduce the scratches they receive. Description of the Drawings

[0017] Figure 1 is the overall structural schematic diagram of an energy-saving mechanism of an air system of a disc type mud filter of the present utility model;

[0018] Figure 2 is the overall structural schematic diagram of an air compression device of an energy-saving mechanism of an air system of a disc type mud filter of the present utility model;

[0019] Figure 3 is the overall structural schematic diagram of a mounting device of an energy-saving mechanism of an air system of a disc type mud filter of the present utility model;

[0020] Figure 4 is the overall structural schematic diagram of a protective device of an energy-saving mechanism of an air system of a disc type mud filter of the present utility model.

[0021] In the figure: 1. First base; 2. Air compression device; 3. Mounting device; 4. Protective device; 5. Second base; 6. Disc filter; 7. Distributor; 8. Universal wheel; 20. Air compressor; 21. Vacuum pump; 22. First connecting pipe; 23. Second connecting pipe; 24. Connecting pipeline; 25. Filter; 30. Mounting seat; 31. Rubber shock pad; 32. Mounting plate; 33. Clamping slot; 40. First clamping plate; 41. Second clamping plate; 42. Protective frame. Detailed Embodiments

[0022] In order to make the technical means, creative features, achieved purposes and effects of the present utility model easy to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0023] In the description of the present utility model, it should be noted that the orientation or positional relationship indicated by the terms "upper", "lower", "inner", "outer", "front end", "rear end", "both ends", "one end", "the other end", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present utility model. In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be construed as indicating or implying relative importance.

[0024] In the description of the present utility model, it should be noted that unless otherwise clearly specified and defined, the terms "installed", "provided with", "connected", etc. shall be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0025] As Figures 1-4 shown, an energy-saving mechanism of a disc type mud filter air system includes a first base 1 and a second base 5. Two universal wheels 8 are installed at the left and right lower parts of the lower end of the first base 1. A disc filter 6 is installed at the upper end of the first base 1. A distributor 7 is installed at the upper right part of the right end of the disc filter 6. An installation device 3 is installed at the lower end of the second base 5. A protection device 4 is jointly installed at the front and rear upper parts of the upper end of the installation device 3. An air compression device 2 is installed at the upper end of the second base 5.

[0026] The air compression device 2 includes an air compressor 20 and a vacuum pump 21. A second connecting pipe 23 is installed between the air compressor 20 and the distributor 7. A first connecting pipe 22 is installed between the vacuum pump 21 and the distributor 7. A connecting pipeline 24 is installed between the second connecting pipe 23 and the air compressor 20. A filter 25 is installed inside the connecting pipeline 24. Both the air compressor 20 and the vacuum pump 21 are installed at the upper end of the second base 5. The air inlet pipeline of the air compressor 20 is connected to the air inlet pipeline of the vacuum pump 21 through the connecting pipeline 24, so that while compressed air is generated, the pressure at the air inlet end of the vacuum pump 21 is reduced, reducing the power consumption of the vacuum pump 21 to achieve an energy-saving effect, and the universal wheel 8 has a self-locking structure.

[0027] The installation device 3 includes a mounting base 30. Mounting plates 32 are installed at both the front end and the rear end of the mounting base 30. A rubber shock pad 31 is installed on the upper end of the mounting base 30. The mounting base 30 is installed at the lower end of the second base 5 through the rubber shock pad 31. The mounting base 30 is U-shaped. By installing the rubber shock pad 31 between the second base 5 and the mounting base 30, it can reduce the vibration generated when the air compressor 20 and the vacuum pump 21 are working to a certain extent, thereby improving the stability of the device.

[0028] The protection device 4 includes a first clamping plate 40 and a second clamping plate 41. A protection frame 42 is jointly installed at the upper ends of the first clamping plate 40 and the second clamping plate 41. The first clamping plate 40 and the second clamping plate 41 are respectively inserted and installed at the front part and the rear part of the upper end of the mounting base 30. The first clamping plate 40 and the second clamping plate 41 are the same size as the card slots 33 and are vertically corresponding in position. By aligning the first clamping plate 40 and the second clamping plate 41 with the card slots 33 on the mounting base 30 and inserting them, the installation of the device is not only fast and convenient, but also after the two clamping plates are installed, the protection frame 42 thereon can also protect the air compressor 20 and the vacuum pump 21 and reduce the scratching they receive.

[0029] It should be noted that the present utility model is an energy-saving mechanism for the air system of a disc type mud filter. By fixing the two mounting plates 32 on the installation device 3 in appropriate positions, the second base 5 and the air compressor 20 and the vacuum pump 21 thereon are fixed. Moreover, by installing the rubber shock pad 31 between the second base 5 and the mounting base 30, it can reduce the vibration generated when the air compressor 20 and the vacuum pump 21 are working to a certain extent, thereby improving the stability of the device. It can reduce the vibration generated when the air compressor 20 and the vacuum pump 21 are working to a certain extent, thereby improving the stability of the device. Then, the air inlet pipeline of the air compressor 20 is connected to the air inlet pipeline of the vacuum pump 21 through the connecting pipeline 24 on the air compression device 2, so that while compressed air is generated, the pressure at the air inlet end of the vacuum pump 21 is reduced, reducing the power consumption of the vacuum pump 21 to achieve an energy-saving effect. Moreover, the design of the filter 25 on the connecting pipeline 24 mainly allows fluids or gases to pass through, but captures or retains the solid particles therein, thereby purifying the fluids or gases and further improving the use effect of the device. Moreover, by aligning the first clamping plate 40 and the second clamping plate 41 on the protection device 4 with the card slots 33 on the mounting base 30 and inserting them, the installation of the device is not only fast and convenient, but also after the two clamping plates are installed, the protection frame 42 thereon can also protect the air compressor 20 and the vacuum pump 21 and reduce the scratching they receive.

[0030] The foregoing has shown and described the basic principles, main features, and advantages of the present utility model. Those skilled in the art should understand that the present utility model is not limited by the above embodiments. The above embodiments and the descriptions in the specification only illustrate the principles of the present utility model. Without departing from the spirit and scope of the present utility model, the present utility model will have various changes and improvements, and these changes and improvements all fall within the scope of the present utility model claimed. The scope of protection claimed by the present utility model is defined by the appended claims and their equivalents.

Claims

1. An energy-saving mechanism for an air system of a disc-type mud filter, comprising a first base (1) and a second base (5), characterized in that: The left and right lower ends of the first base (1) are both provided with two universal wheels (8); the upper end of the first base (1) is provided with a disc filter (6); the upper right end of the disc filter (6) is provided with a distributor (7); the lower end of the second base (5) is provided with a mounting device (3); the upper front end and the upper rear end of the mounting device (3) are provided with a protective device (4); the upper end of the second base (5) is provided with an air compressor (2).

2. The energy-saving mechanism of the air system of a disc type mud filter according to claim 1, characterized in that: The air compression device (2) comprises an air compressor (20) and a vacuum pump (21); a No. 2 connecting pipe (23) is installed between the air compressor (20) and the distributor (7); a No. 1 connecting pipe (22) is installed between the vacuum pump (21) and the distributor (7); a connecting pipeline (24) is installed between the No. 2 connecting pipe (23) and the air compressor (20); a filter (25) is installed in the connecting pipeline (24); and the air compressor (20) and the vacuum pump (21) are both installed on the upper end of the No. 2 base (5).

3. The energy-saving mechanism of the air system of a disc type mud filter according to claim 1, characterized in that: The mounting device (3) comprises a mounting seat (30), the front end and the rear end of the mounting seat (30) are both provided with mounting plates (32), the upper end of the mounting seat (30) is provided with a rubber shock-absorbing pad (31), and the mounting seat (30) is mounted on the lower end of the second base (5) via the rubber shock-absorbing pad (31).

4. The energy-saving mechanism of the air system of a disc-type mud filter according to claim 3 is characterized in that: The protective device (4) comprises a first card plate (40) and a second card plate (41), the upper ends of which are jointly provided with a protective frame (42), and the first card plate (40) and the second card plate (41) are respectively installed through the front and rear upper ends of the mounting seat (30).

5. The energy-saving mechanism of the air system of a disc type mud filter according to claim 3, characterized in that: The mounting seat (30) is U-shaped.

6. The energy-saving mechanism of the air system of a disc-type mud filter according to claim 4, characterized in that: The first card plate (40) and the second card plate (41) have the same size as the card slot (33) and are located in corresponding positions.

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