Waterproof lamp

Abstract

The utility model provides a waterproof lamp. The waterproof lamp comprises a base; the circuit board is arranged on the base; the lens and the base define a containing cavity, the containing cavity contains the circuit board, and the lens and the base are connected together in an ultrasonic welding mode so as to seal the containing cavity. The base and the lens are fixed together in an ultrasonic welding mode, so that the containing cavity is sealed, the waterproof effect is good, the circuit board arranged in the containing cavity is isolated from the outside, and the circuit board cannot be soaked by water. In the prior art, the manufacturing process is tedious and bubbles, impurities and the like are easily generated in the manufacturing process due to the mode that glue is poured into a glue shell, while the waterproof lamp adopts the ultrasonic welding process, so that the manufacturing process is simple, and the glue pouring process is not needed; therefore, the phenomena of bubbles, impurities and the like in the manufacturing process are avoided.

Description

Technical Field

[0001] The present application relates to the technical field of lighting equipment, and in particular to a waterproof lamp. Background Art

[0002] Point light sources are generally used for lighting decoration. They use built-in LED light sources. Point light sources can emit light of different colors as needed. At the same time, they can also have built-in microcontroller chips, which can be programmed to achieve full-color effects such as colorful gradients, jumps, scanning, and flowing water. They can also replace display screens of certain specifications through arrays or combinations of multiple point light source pixels, which can produce various patterns, texts, animations, or video effects. Point light sources are a supplement to linear light sources and floodlighting.

[0003] At present, the waterproofing method of outdoor micro point light source lamps on the market is generally through glue filling inside the plastic shell. This method has a cumbersome manufacturing process and is prone to produce bubbles and impurities during the manufacturing process, resulting in a high defective rate. Utility Model Content

[0004] The embodiment of the present application provides a waterproof lamp to solve the problems existing in the related art. The technical solution is as follows:

[0005] The embodiment of the present application provides a waterproof lamp, including:

[0006] Base;

[0007] A circuit board, wherein the circuit board is arranged on the base;

[0008] The lens and the base form a housing cavity, the housing cavity accommodates the circuit board, and the lens and the base are connected together by ultrasonic welding to seal the housing cavity.

[0009] In one embodiment, the base is provided with an annular groove, the annular groove is arranged around the periphery of the accommodating cavity, and the bottom of the lens is embedded in the annular groove.

[0010] In one embodiment, the waterproof lamp further comprises:

[0011] A wire, part of which passes through the accommodating cavity and is electrically connected to the circuit board, and the wire is fixed to the base and / or the lens by injection molding to form an injection molding structure between the wire and the base and / or the lens, and the injection molding structure seals the gap between the wire and the base and / or the lens.

[0012] In one embodiment, the wire is fixed to the base by injection molding, and the lens is provided with a first avoidance groove, and the first avoidance groove is adapted to the injection molding structure.

[0013] In one embodiment, there are two injection molding structures, which are respectively arranged on both sides of the base. There are two first avoidance grooves, and the two first avoidance grooves are respectively connected to the two injection molding structures in a one-to-one correspondence. The wire sequentially passes through one of the injection molding structures, the accommodation cavity, and the other injection molding structure.

[0014] In one embodiment, the wire is attached to the base, and the base is provided with a mounting portion, and the circuit board is arranged on the mounting portion so that the circuit board and the wire are arranged at an interval.

[0015] In one embodiment, the mounting portion includes a plurality of support columns, and the plurality of support columns are arranged at intervals, and the circuit board is lapped on the upper portions of the support columns.

[0016] In one embodiment, the support column includes a first section and a second section. The first section is connected to the base, and the first section and the second section are sequentially connected along the length direction of the support column. The circuit board passes through the second section and is lapped on the first section.

[0017] In one embodiment, the injection molding structure is provided with a threaded hole, and the circuit board is connected with a screw, and the screw is connected to the threaded hole to clamp the circuit board on the mounting portion.

[0018] In one embodiment, there are a plurality of threaded holes and a plurality of screws, and the threaded holes are respectively connected to the corresponding screws in a one-to-one correspondence;

[0019] One end of the screw is electrically connected to the circuit board, and the other end of the screw is electrically connected to the wire;

[0020] The threaded hole is a through hole, and the screw presses the wire along its own axial direction.

[0021] In one embodiment, the lens is provided with an enclosing portion and a light-transmitting portion. The enclosing portion is arranged around the light-transmitting portion, and the enclosing portion and the base are connected together by ultrasonic welding. The light-transmitting portion is used for the light of the light source on the circuit board to pass through;

[0022] The waterproof lamp further includes an outer cover, and the outer cover is connected to the base. The outer cover surrounds the periphery of the enclosing portion. The outer cover is provided with a light-transmitting hole, and the light-transmitting hole penetrates through the outer cover up and down. The light-transmitting hole cooperates with the light-transmitting portion, and the hole wall of the light-transmitting hole is closely attached to the outer wall of the light-transmitting portion.

[0023] The advantages or beneficial effects in the above technical solutions at least include:

[0024] The waterproof lamp of the present utility model fixes the base and the lens together by ultrasonic welding, so that the accommodating cavity is sealed, and the waterproof effect is good, thereby isolating the circuit board placed in the accommodating cavity from the outside, and thus the circuit board will not be wetted by water. In the prior art, the method of pouring glue into the plastic shell not only makes the manufacturing process of the waterproof lamp cumbersome, but also easily generates bubbles and impurities during the manufacturing process. However, the waterproof lamp of the present application adopts the ultrasonic welding process, which not only simplifies its manufacturing process, but also avoids the generation of bubbles and impurities during the manufacturing process because the glue pouring process is not required.

[0025] The above summary is only for the purpose of the specification and is not intended to be limiting in any way. In addition to the illustrative aspects, embodiments and features described above, further aspects, embodiments and features of the present application will be readily apparent by reference to the drawings and the following detailed description. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] In the drawings, unless otherwise specified, the same reference numerals throughout the several views denote the same or similar components or elements. These drawings are not necessarily drawn to scale. It should be understood that these drawings only depict some embodiments disclosed in the present application and should not be regarded as limiting the scope of the present application.

[0027] Figure 1 FIG.

[0028] Figure 2 is Figure 1 the three-dimensional structural schematic diagram of the waterproof lamp of the present utility model from the first perspective;

[0029] Figure 3 is Figure 2 the exploded view of the waterproof lamp;

[0030] Figure 4 is Figure 1 the further exploded view of the waterproof lamp;

[0031] In the figure:

[0032] 1. Base; 11. Injection molding structure; 111. Threaded hole; 12. Mounting part; 121. Support column; 1211. First section; 1212. Second section; 13. Card slot; 14. Ring-shaped groove; 2. Circuit board; 21. Light source; 3. Lens; 31. Enclosing part; 32. Light-transmitting part; 33. First avoidance groove; 4. Accommodating cavity; 5. Conducting wire; 6. Screw; 7. Outer cover; 71. Light-transmitting hole; 72. Second avoidance groove. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0033] In the following text, only some exemplary embodiments are briefly described. As those skilled in the art can recognize, the described embodiments can be modified in various different ways without departing from the spirit or scope of the present application. Therefore, the drawings and description are considered to be exemplary in nature rather than restrictive.

[0034] Refer to Figures 1-4 , which shows a waterproof lamp of a preferred embodiment of the present utility model, including:

[0035] Base 1;

[0036] Circuit board 2, the circuit board 2 is disposed on the base 1 to be supported by the base 1; wherein, a light source is installed on the circuit board 2.

[0037] Lens 3, the lens 3 and the base 1 enclose a receiving cavity 4, the receiving cavity 4 houses the circuit board 2, and the lens 3 and the base 1 are connected together by ultrasonic welding to seal the receiving cavity 4.

[0038] For the waterproof lamp of the present utility model, the base 1 and the lens 3 are fixed together by ultrasonic welding, so that the receiving cavity 4 is sealed, and the waterproof effect is better, thereby isolating the circuit board 2 placed in the receiving cavity 4 from the outside world, so that the circuit board 2 will not be soaked by water. In the prior art, the method of pouring glue into the plastic shell not only makes the manufacturing process of the waterproof lamp cumbersome, but also easily generates bubbles and impurities during the manufacturing process. However, the waterproof lamp of the present application adopts the ultrasonic welding process, which not only simplifies its manufacturing process, but also avoids the generation of bubbles and impurities during the manufacturing process because there is no need for the glue pouring process.

[0039] In one embodiment, the base 1 is provided with an annular groove 14, the annular groove 14 surrounds the periphery of the receiving cavity 4, and the bottom of the lens 3 is embedded in the annular groove 14. In this way, by embedding the bottom of the lens 3 in the annular groove 14, not only the connection stability between the base 1 and the lens 3 is improved, but also ultrasonic welding can be directly performed at the connection between the annular groove 14 and the lens 3 to achieve further waterproofing by means of the shape of the annular groove 14.

[0040] In one embodiment, the waterproof lamp further includes a wire 5. A part of the wire 5 penetrates into the accommodation cavity 4 and is electrically connected to the circuit board 2. The wire 5 is fixed to the base 1 and / or the lens 3 by injection molding to form an injection molding structure 11 between the wire 5 and the base 1 and / or the lens 3. The injection molding structure 11 seals the gap between the wire 5 and the base 1 and / or the lens 3. That is to say, the wire 5 can be fixed to the base 1 by injection molding, or the wire 5 can be fixed to the lens 3 by injection molding, or the wire 5 can be fixed to both the base 1 and the lens 3 by injection molding. No matter how the wire 5 is fixed to the base 1 and / or the lens 3 by injection molding, it is to make the formed injection molding structure 11 seal the gap between the wire 5 and the base 1, and / or seal the gap between the wire 5 and the lens 3, so as to prevent water from entering the accommodation cavity 4 along the gap and soaking the circuit board 2. In other embodiments, the wire 5 can also be fixed to the base 1 by a sealing ring, or fixed to the lens 3 by a sealing ring, or fixed to both the base 1 and the lens 3 by a sealing ring.

[0041] In other embodiments, a power supply module (such as a disposable battery or a rechargeable battery) can be installed in the accommodation cavity 4, that is, there is no need to install the wire 5 and require one end of the wire 5 to be outside the accommodation cavity 4 and the other end of the wire 5 to be inside the accommodation cavity 4 to connect the circuit board 2 with an external power source. Therefore, setting the wire 5 is only one of the embodiments.

[0042] In one embodiment, in order to reduce the process difficulty, the wire 5 is fixed to the base 1 by injection molding, and the lens 3 is provided with a first avoidance groove 33 which is adapted to the injection molding structure 11. With such a setting, the wire 5 is fixed on the base 1, that is, it is allowed to first injection mold the wire 5 and the base 1 together, and then assemble them with the lens 3, without injection molding the wire 5, the base 1 and the lens 3 together, thus reducing the process difficulty. In addition, the lens 3 is a light-transmitting structure, and the injection molding structure 11 does not need to be made of a light-transmitting material, so it is more suitable to injection mold the wire 5 on the base 1. Moreover, by providing the first avoidance groove 33 at the bottom of the lens 3 to avoid the injection molding structure 11, the connection between the lens 3 and the base 1 is more fitting, and it is also more convenient to complete the ultrasonic welding work between the first avoidance groove 33 and the injection molding structure 11.

[0043] In one embodiment, there are two injection molding structures 11, which are relatively arranged on both sides of the base 1 (preferably on the opposite sides, so that the wire 5 does not need to be bent). There are two first avoidance grooves 33, and the two first avoidance grooves 33 are respectively connected to the two injection molding structures 11 in a one-to-one correspondence. The wire 5 sequentially passes through one injection molding structure 11, the accommodation cavity 4, and the other injection molding structure 11. In this way, the wires 5 of multiple waterproof lamps can be connected in series with each other and used as a bus, and the circuit boards 2 of each waterproof lamp are respectively connected to the wire 5 through branch lines. Among them, the wire 5 includes a live wire and a neutral wire, and can also include a ground wire at the same time; the branch lines also correspondingly include another live wire and a neutral wire, and can also include another ground wire at the same time; in this way, the wire 5 can connect multiple waterproof lamps in parallel at the same time.

[0044] In other embodiments, there is only one injection molding structure 11, and there is also only one first avoidance groove 33. At this time, the wire 5 belongs to one waterproof lamp, that is, one end of the wire 5 penetrates into the accommodation cavity 4 and is electrically connected to the circuit board 2, and the other end of the wire 5 is located outside the accommodation cavity 4 and connected to the power supply.

[0045] In one embodiment, based on the wire 5 being used as a bus, when using a branch line to connect the circuit board 2 and the bus, an operating space is required. Therefore, more preferably, the wire 5 is attached to the base 1, and the base 1 is provided with an installation part 12, and the circuit board 2 is arranged on the installation part 12, so that the circuit board 2 and the wire 5 are arranged at intervals to form the operating space, so as to facilitate the installation of the branch line. Moreover, after the wire 5 is attached to the base 1, not only is the structure compact, but there is no shaking phenomenon.

[0046] In one embodiment, the installation part 12 includes multiple support columns 121, and the multiple support columns 121 are arranged at intervals, and the circuit board 2 is lapped on the upper part of the support columns 121; in this way, the columnar installation part 12 makes the installation part 12 occupy less space in the accommodation cavity 4, so as to facilitate retaining the spacious space structure of the accommodation cavity 4, so as to facilitate the installation of each spare part.

[0047] In one embodiment, the support column 121 includes a first section 1211 and a second section 1212. The first section 1211 is connected to the base 1, and the first section 1211 and the second section 1212 are sequentially connected along the length direction of the support column 121. The circuit board 2 passes through the second section 1212 and is lapped on the first section 1211. In this way, after the circuit board 2 is lapped on the first section 1211, it is in a suspended state, so as to keep a certain distance from the wire 5 to stably maintain the operating space. Among them, both the first section 1211 and the second section 1212 can be set as a cylinder or a cuboid, the cross-sectional dimension of the first section 1211 is larger than that of the second section 1212, and the first section 1211 and the second section 1212 are coaxially arranged.

[0048] In other embodiments, the axes of the first section 1211 and the second section 1212 may not be coaxial. Moreover, the first section 1211 may be a cuboid or a cylinder, and the second section 1212 may be a cylinder or a cuboid, etc., as long as the condition that the first section 1211 supports the circuit board 2 and the second section 1212 penetrates through the circuit board 2 is satisfied.

[0049] In one embodiment, the injection molding structure 11 is provided with threaded holes 111, the circuit board 2 is connected with screws 6, and the screws 6 are connected with the threaded holes 111 to clamp the circuit board 2 on the mounting portion 12. In this way, the circuit board 2 is fixed on the mounting portion 12 by the screws 6 to prevent the circuit board 2 from falling off. In other embodiments, the circuit board 2 is fixed on the mounting portion 12 by an adhesive method or a snap method.

[0050] In one embodiment, there are a plurality of threaded holes 111 and screws 6, and the threaded holes 111 are connected to the corresponding screws 6 one by one to clamp the circuit board 2 more firmly on the mounting portion 12.

[0051] In one embodiment, one end of the screw 6 is electrically connected to the circuit board 2, and the other end of the screw 6 is electrically connected to the wire 5. In this way, the screw 6 not only serves to fix the circuit board 2 on the mounting portion 12, but also functions as the branch line, that is, the circuit board 2 and the wire 5 are electrically connected through the screw 6. Based on the fact that there are a plurality of screws 6, one screw 6 is connected to the live wire of the wire 5, another screw 6 is connected to the neutral wire of the wire 5, and another screw 6 is connected to the ground wire of the wire 5.

[0052] In one embodiment, the threaded hole 111 is a through hole. Based on the fact that the screw 6 penetrates through the threaded hole 111, that is, the screw 6 axially presses the wire 5. In other embodiments, even if the threaded hole 111 is a blind hole, after the screw 6 is connected to the threaded hole 111, the side wall of the end of the screw 6 can also be connected to the wire 5. That is to say, the connection part between the screw 6 and the wire 5 is not necessarily the end face of the end of the screw 6. However, it is more reliable to use the end face of the end of the screw 6 to contact and press the wire 5, because the screw 6 has an axial pressing force on the wire 5 after being tightened, which can ensure good contact between the two.

[0053] In one embodiment, the lens 3 is provided with an enclosing portion 31 and a light-transmitting portion 32. The enclosing portion 31 is arranged around the light-transmitting portion 32, and the bottom of the enclosing portion 31 is connected to the base 1 by an ultrasonic welding method. The light-transmitting portion 32 is used for the light of the light source 21 on the circuit board 2 to pass through. Among them, the light-transmitting portion 32 has a bowl-shaped structure. The enclosing portion 31 and the light-transmitting portion 32 are injection-molded together or connected together by a secondary injection molding process. The enclosing portion 31 can be made of a light-transmitting material or a non-light-transmitting material.

[0054] In one embodiment, the waterproof lamp further includes an outer cover 7. The outer cover 7 is connected to the base 1, surrounds the periphery of the enclosing portion 31, and is provided with a light-transmitting hole 71. The light-transmitting hole 71 penetrates through the outer cover 7 both vertically and horizontally, cooperates with the light-transmitting portion 32, and the hole wall of the light-transmitting hole 71 is closely attached to the outer wall of the light-transmitting portion 32 to prevent water from entering the outer cover 7 through the light-transmitting hole 71. In this way, the outer cover 7 not only plays a role in protecting the enclosing portion 31, but also plays a role in waterproofing.

[0055] In one implementation, the bottom of the outer cover 7 is snapped onto the card slot 13 of the base 1 to facilitate the quick installation of the outer cover 7 on the base 1.

[0056] In one embodiment, the outer cover 7 is provided with a second avoidance groove 72 for avoiding the wire 5 to allow the outer cover 7 to be closely connected to the base 1 as well; and there are two second avoidance grooves 72, which are respectively arranged on both sides of the outer cover 7.

[0057] In the description of this specification, the descriptions with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples", etc. mean that the specific features, structures, materials, or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present application. Moreover, the specific features, structures, materials, or characteristics described can be combined in a suitable manner in any one or more embodiments or examples. In addition, without contradiction, those skilled in the art can combine and combine the different embodiments or examples described in this specification and the features of different embodiments or examples.

[0058] In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the quantity of the indicated technical features. Thus, the features defined with "first" and "second" can explicitly or implicitly include at least one of these features. In the description of the present application, "a plurality" means two or more, unless otherwise specifically defined.

[0059] The above is only the specific implementation manner of the present application, but the protection scope of the present application is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present application can easily think of various changes or substitutions, and these should all be covered within the protection scope of the present application. Therefore, the protection scope of the present application should be subject to the protection scope of the claims.

Claims

1. Waterproof lamp, characterized in that: include: Base; A circuit board, wherein the circuit board is arranged on the base; The lens and the base form a housing cavity, the housing cavity accommodates the circuit board, and the lens and the base are connected together by ultrasonic welding to seal the housing cavity.

2. The waterproof lamp according to claim 1, characterized in that: The base is provided with an annular groove, the annular groove is arranged around the periphery of the accommodating cavity, and the bottom of the lens is embedded in the annular groove.

3. The waterproof lamp according to claim 1, characterized in that: The waterproof lamp also includes: A wire, part of which passes through the accommodating cavity and is electrically connected to the circuit board, and the wire is fixed to the base and / or the lens by injection molding to form an injection molding structure between the wire and the base and / or the lens, and the injection molding structure seals the gap between the wire and the base and / or the lens.

4. The waterproof lamp according to claim 3, characterized in that: The wire is fixed to the base by injection molding, and the lens is provided with a first avoidance groove, which is adapted to the injection molding structure.

5. The waterproof lamp according to claim 4, characterized in that: There are two injection molding structures, which are respectively arranged on both sides of the base. There are two first avoidance grooves, which are connected to the two injection molding structures in a one-to-one correspondence. The wire passes through one of the injection molding structures, the accommodating cavity, and the other injection molding structure in sequence.

6. The waterproof lamp according to claim 4, characterized in that: The conductive wire is attached to the base, the base is provided with a mounting portion, and the circuit board is arranged on the mounting portion so that the circuit board and the conductive wire are arranged at a distance.

7. The waterproof lamp according to claim 6, characterized in that: The mounting portion comprises a plurality of support columns which are arranged at intervals, and the circuit board is overlapped on the upper parts of the support columns.

8. The waterproof lamp according to claim 6, characterized in that: The injection molding structure is provided with a threaded hole, the circuit board is connected with a screw, and the screw is connected to the threaded hole to clamp the circuit board on the mounting portion.

9. The waterproof lamp according to claim 8, characterized in that: There are multiple threaded holes and multiple screws, and the threaded holes are connected to the corresponding screws in a one-to-one correspondence; One end of the screw is electrically connected to the circuit board, and the other end of the screw is electrically connected to the wire; The threaded hole is a through hole, and the screw presses the wire along its own axial direction.

10. The waterproof lamp according to claim 1, characterized in that: The lens is provided with an enclosure portion and a light-transmitting portion, wherein the enclosure portion is arranged around the light-transmitting portion, the enclosure portion and the base are connected together by ultrasonic welding, and the light-transmitting portion is used for allowing light from the light source on the circuit board to pass through; The waterproof lamp also includes an outer cover, which is connected to the base and is arranged around the outer periphery of the enclosure. The outer cover is provided with a light-transmitting hole, which passes through the outer cover both above and below, and the light-transmitting hole cooperates with the light-transmitting part, and the hole wall of the light-transmitting hole is in close contact with the outer wall of the light-transmitting part.

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