Intelligent energy-saving heat treatment kiln

Abstract

The utility model discloses an intelligent energy-saving heat treatment kiln, which relates to the technical field of kiln equipment and comprises a base, a kiln body is arranged at the top of the base, a movable plate is arranged in the kiln body, a sliding rail is arranged between the movable plate and the base, and a driving structure is arranged on one side of the sliding rail. The kiln body can have good heat insulation performance through the heat insulation layer made of the heat insulation cotton, the heat insulation cotton does not contain any binding agent and is good in environment-friendly performance, meanwhile, the heat resistance and the heat insulation performance of the whole kiln body can be achieved through the heat insulation area made of mullite materials and the light clay heat insulation bricks in the grooves, and secondly, the heat insulation performance of the whole kiln body is improved. According to the intelligent energy-saving heat treatment kiln, the technical problems that the temperature of the surface of a shell is high due to the fact that a water inlet and a water outlet are matched with each other, the working stability and the service life of external equipment and matched components of a kiln body are affected adversely, and meanwhile energy consumption is caused are solved, and the practicability of the whole intelligent energy-saving heat treatment kiln is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of furnace equipment, and specifically relates to an intelligent energy-saving heat treatment furnace. Background Art

[0002] With the continuous development of industrial technology, as a key equipment in industrial production, the performance and efficiency of the heat treatment furnace directly affect the product quality and production cost. Therefore, an intelligent energy-saving heat treatment furnace has emerged. With its characteristics of high efficiency, energy saving, and intelligence, it has brought a revolutionary change to industrial production. This intelligent energy-saving heat treatment furnace adopts advanced thermal technology and an intelligent control system to achieve precise control of key parameters such as temperature, atmosphere, and pressure inside the furnace. Through the intelligent control system, the working state of the furnace can be monitored and adjusted in real time to ensure the stability and reliability of the heat treatment process.

[0003] Intelligence is another major feature of this furnace. By introducing advanced technologies such as the Internet of Things, big data, and artificial intelligence, remote monitoring and intelligent control of the furnace are realized. Staff can view the operating status of the furnace at any time through a mobile phone or computer and make adjustments as needed. In addition, the intelligent system can also optimize the heat treatment process based on historical data and real-time data to improve product quality and production efficiency.

[0004] However, the lining of the existing heat treatment furnace is arranged in contact with the outer shell, and the heat in the furnace chamber is easily conducted directly to the outer shell through the lining and dissipated into the external environment, resulting in a relatively high temperature on the surface of the outer shell, which has an adverse impact on the working stability and service life of the external equipment and supporting components of the furnace body, and also leads to energy consumption. Summary of the Utility Model

[0005] Based on this, the purpose of the present utility model is to provide an intelligent energy-saving heat treatment furnace to solve the technical problem that the lining of the existing heat treatment furnace is arranged in contact with the outer shell, and the heat in the furnace chamber is easily conducted directly to the outer shell through the lining and dissipated into the external environment, resulting in a relatively high temperature on the surface of the outer shell, which has an adverse impact on the working stability and service life of the external equipment and supporting components of the furnace body, and also leads to energy consumption.

[0006] To achieve the above object, the present utility model provides the following technical solution: an intelligent energy-saving heat treatment furnace, including a base, on the top of the base is provided a furnace body, on both sides of the furnace body are symmetrically arranged support blocks, inside the furnace body are provided a groove and a heat preservation layer, between the groove and the heat preservation layer is fixedly installed a heat insulation area, the heat insulation area is composed of mullite material, inside the groove is provided a light clay heat insulation brick, the heat preservation layer is heat preservation cotton, on both sides of the furnace body are provided a water inlet and a water outlet, between the heat insulation area and the inner side of the furnace body is provided a water storage area, inside the furnace body is provided a movable plate, between the movable plate and the base is provided a slide rail, and on one side of the slide rail is provided a driving structure.

[0007] By adopting the above technical solution, during use, the heat preservation layer made of heat preservation cotton can make the furnace body have good heat insulation performance, and the heat preservation cotton does not contain any binder and has good environmental protection performance. At the same time, the heat insulation area composed of mullite material and the light clay heat insulation brick inside the groove can make the whole furnace body have heat resistance and heat insulation performance. Secondly, through the mutual cooperation between the water inlet and the water outlet, the water in the water storage area can circulate, and the effect of cooling can be achieved by the circulation of cold water. With this structure, it is convenient to solve the technical problem that the furnace lining of the existing heat treatment furnace is arranged in contact with the outer shell, and the heat in the furnace chamber is easily directly transmitted to the outer shell through the furnace lining and dissipated to the external environment, resulting in a relatively high temperature on the surface of the outer shell, which has an adverse impact on the working stability and service life of the external equipment and supporting components of the furnace body, and at the same time will also cause energy consumption, so that the practicability of the whole intelligent energy-saving heat treatment furnace is improved.

[0008] The present utility model is further arranged such that on both sides of the opening of the furnace body are symmetrically and fixedly installed fixing blocks, inside the fixing blocks is slidably installed a furnace door, on the top of the furnace door is fixedly installed a movable block, on one side of the movable block is rotatably connected a lead screw, one end of the lead screw is rotatably connected to the support block, and on one side of the lead screw is provided a transmission structure for cooperating with the movable block.

[0009] By adopting the above technical solution, during use, through the transmission structure, the lead screw rotates on one side of the furnace body, and through the mutual cooperation between the movable block and the lead screw, the movable block is driven to move up and down on the lead screw, so as to achieve the effect of opening and closing the furnace door.

[0010] The present utility model is further arranged such that the transmission structure includes a belt and a motor, and the belt is located at the output end of the motor and the outer side of the lead screw.

[0011] By adopting the above technical solution, through the mutual cooperation between the output end of the motor and the belt, the lead screw is then driven to rotate, thereby driving the furnace door to move up and down.

[0012] The present utility model is further configured such that bumpers for cooperating with the fixing blocks are fixedly installed on both sides of the furnace door in a symmetric structure, and sliding grooves for cooperating with the bumpers are formed in the fixing blocks.

[0013] By adopting the above technical solution, the mutual cooperation between the arranged bumpers and the sliding grooves facilitates the stable up-and-down movement of the furnace door within the fixing blocks.

[0014] The present utility model is further configured such that an exhaust port is formed at the top of the kiln furnace body, and a cavity for cooperating with the movable plate is formed within the kiln furnace body.

[0015] By adopting the above technical solution, the mutual cooperation between the arranged exhaust port and the cavity facilitates the use in conjunction with the kiln furnace.

[0016] In summary, the present utility model mainly has the following beneficial effects:

[0017] 1. The heat insulation layer made of heat-insulating cotton in the present utility model enables the kiln furnace body to have good heat insulation performance, and the heat-insulating cotton does not contain any binder, with good environmental protection performance. Meanwhile, the heat-resistant performance and heat-insulating performance of the entire kiln furnace body can be achieved through the heat-insulating area composed of mullite materials and the lightweight clay heat-insulating bricks in the grooves. Secondly, through the mutual cooperation between the water inlet and the water outlet, the water in the water storage area can circulate, and the cooling effect can be achieved through the circulating flow of cold water, thereby improving the practicability of the entire intelligent energy-saving heat treatment kiln furnace;

[0018] 2. In the present utility model, the transmission structure enables the lead screw to perform a rotational movement on one side of the kiln furnace body. Through the mutual cooperation between the movable block and the lead screw, the movable block is driven to move up and down on the lead screw, so as to achieve the effect of opening and closing the furnace door. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 is a schematic diagram of the overall structure of the present utility model;

[0020] Figure 2 is a schematic diagram of the first perspective of the splitting effect of the main structure of the present utility model;

[0021] Figure 3 is a schematic diagram of the second perspective of the splitting effect of the main structure of the present utility model;

[0022] Figure 4 is a schematic diagram of the third perspective of the splitting effect of the main structure of the present utility model;

[0023] Figure 5 is a schematic diagram of a partial structure of the present utility model.

[0024] In the figure: 1, base; 2, kiln body; 3, support block; 4, slide rail; 5, motor; 6, belt; 7, furnace door; 8, movable block; 9, lead screw; 10, exhaust port; 11, water inlet; 12, fixed block; 13, convex block; 14, chute; 15, movable plate; 16, drain port; 17, heat insulation area; 18, cavity; 19, groove; 20, thermal insulation layer. Detailed implementation manner

[0025] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. The embodiments described below by referring to the drawings are exemplary and are only used to explain the present invention and should not be construed as a limitation to the present invention.

[0026] Next, the embodiments of the present invention will be described according to the overall structure of the present invention.

[0027] An intelligent energy-saving heat treatment kiln, as shown in the figure, includes a base 1. A kiln body 2 is arranged on the top of the base 1. Support blocks 3 are symmetrically arranged on both sides of the kiln body 2. A groove 19 and a thermal insulation layer 20 are provided in the kiln body 2. A heat insulation area 17 is fixedly installed between the groove 19 and the thermal insulation layer 20. The heat insulation area 17 is composed of mullite materials. Lightweight clay insulation bricks are arranged in the groove 19. The thermal insulation layer 20 is made of thermal insulation cotton. Water inlets 11 and drain ports 16 are arranged on both sides of the kiln body 2. A water storage area is arranged between the heat insulation area 17 and the inner side of the kiln body 2. A movable plate 15 is arranged in the kiln body 2. A slide rail 4 is arranged between the movable plate 15 and the base 1. A driving structure is arranged on one side of the slide rail 4.

[0028] During use, the thermal insulation layer 20 made of thermal insulation cotton can endow the kiln body 2 with good heat insulation performance, and the thermal insulation cotton does not contain any binder and has good environmental protection performance. At the same time, the heat resistance and heat insulation performance of the entire kiln body 2 can be achieved through the heat insulation area 17 composed of mullite materials and the lightweight clay insulation bricks in the groove 19. Secondly, through the mutual cooperation between the water inlet 11 and the drain port 16, the water in the water storage area can circulate, and the cooling effect can be achieved through the circulation of cold water. With this structure, it is convenient to solve the technical problems that the furnace lining of the existing heat treatment kiln is arranged in contact with the outer shell, the heat in the furnace chamber is easily directly transmitted to the outer shell through the furnace lining and dissipated to the external environment, resulting in a relatively high temperature on the surface of the outer shell, which has an adverse impact on the working stability and service life of the external equipment and supporting components of the furnace body, and at the same time will also cause energy consumption, and improve the practicability of the entire intelligent energy-saving heat treatment kiln.

[0029] For further use, the lead screw 9 rotates on one side of the kiln body 2 through the transmission structure. Through the mutual cooperation between the movable block 8 and the lead screw 9, the movable block 8 is driven to move up and down on the lead screw 9, so as to achieve the effect of opening and closing the furnace door 7. Through the mutual cooperation between the output end of the motor 5 and the belt 6, the lead screw 9 is driven to rotate, thereby driving the furnace door 7 to move up and down.

[0030] In the present utility model, the mutual cooperation between the convex block 13 and the sliding groove 14 is provided to facilitate the smooth up and down movement of the furnace door 7 in the fixed block 12. Finally, the mutual cooperation between the exhaust port 10 and the cavity 18 is provided to facilitate the use in cooperation with the kiln body 2.

[0031] Although the embodiments of the present utility model have been shown and described, the specific embodiments are only explanations of the present utility model and not limitations thereof. The specific features, structures, materials or characteristics described can be combined in a suitable manner in any one or more embodiments or examples. After reading this specification, those skilled in the art can make modifications, substitutions and variations without creative contributions to the embodiments according to needs, but as long as they are within the scope of the claims of the present utility model, they are protected by the patent law.

Claims

1. An intelligent energy-saving heat treatment kiln, comprising a base (1), characterized in that: A kiln body (2) is arranged on the top of the base (1), and support blocks (3) are arranged on both sides of the kiln body (2) in a symmetrical structure. A groove (19) and a thermal insulation layer (20) are provided in the kiln body (2), and a heat insulation area (17) is fixedly installed between the groove (19) and the thermal insulation layer (20), and the heat insulation area (17) is made of mullite material. Lightweight clay thermal insulation bricks are arranged in the groove (19), and the thermal insulation layer (20) is thermal insulation cotton. A water inlet (11) and a drain outlet (16) are arranged on both sides of the kiln body (2), and a water storage area is arranged between the thermal insulation area (17) and the inner side of the kiln body (2). A movable plate (15) is arranged in the kiln body (2), and a slide rail (4) is arranged between the movable plate (15) and the base (1), and a driving structure is arranged on one side of the slide rail (4).

2. The intelligent energy-saving heat treatment kiln according to claim 1 is characterized in that: Fixed blocks (12) are fixedly installed on both sides of the opening of the kiln body (2) in a symmetrical structure, a furnace door (7) is slidably installed in the fixed block (12), a movable block (8) is fixedly installed on the top of the furnace door (7), one side of the movable block (8) is rotatably connected to a screw rod (9), one end of the screw rod (9) is rotatably connected to the support block (3), and one side of the screw rod (9) is provided with a transmission structure used in conjunction with the movable block (8).

3. The intelligent energy-saving heat treatment kiln according to claim 2 is characterized in that: The transmission structure comprises a belt (6) and a motor (5), wherein the belt (6) is located between the output end of the motor (5) and the outer side of the screw rod (9).

4. The intelligent energy-saving heat treatment kiln according to claim 2 is characterized in that: The furnace door (7) has protrusions (13) fixedly mounted on both sides in a symmetrical structure for use with the fixing block (12), and the fixing block (12) has a sliding groove (14) provided inside for use with the protrusion (13).

5. The intelligent energy-saving heat treatment kiln according to claim 1 is characterized in that: An exhaust port (10) is provided at the top of the kiln body (2), and a cavity (18) used in conjunction with the movable plate (15) is provided inside the kiln body (2).

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