Steam collecting device
By setting partitions in the installation shell of the steam collection device and equipped with cooling, exhaust and wiper mechanisms, the problems of impurities in condensate tube bonding and condensate air are solved, efficient steam condensation and impurity removal are achieved, and environmental protection requirements are met.
Patent Information
- Application Number
- CN202421720942.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-19
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2034-07-19
AI Technical Summary
During the condensation process, existing steam collection devices are prone to impurities such as coal powder bonding to the condensation pipe, which leads to difficulty in cleaning, and the discharged condensate water and air are impurities, which fail to meet environmental protection requirements.
A steam collection device is designed, which is divided into two parts by setting partitions in the installation shell, and the cooling mechanism is installed in the water tank, and the outer discharge mechanism and the wiper mechanism are used to filter and clean condensate and air impurities respectively.
It realizes rapid condensation of steam and effective removal of impurities, avoids the difficulty of condensing impurities in the condensing tube, meets environmental protection requirements, and improves the cleanliness and efficiency of the device.
Smart Images

Figure CN222912430U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the field of steam collection, and specifically refers to a steam collection device. Background Art
[0002] A gas producer is a reaction furnace for manufacturing gas and is a gas-producing device widely used in industrial furnaces. However, the large water consumption of steam in the gas station, serious phenol water pollution, and high treatment costs have always been problems faced by current enterprises. With the implementation of mandatory environmental protection policies in recent years, the treatment of water and phenol water in the gas station has received increasing attention.
[0003] Most of the existing steam collection devices directly cool the steam through a condensing pipe. Although the steam can be quickly condensed and the condensed water can be collected, other impurities such as pulverized coal are mixed in the steam of the coal furnace, which are easily adhered to the condensing pipe and are difficult to clean. Moreover, some pulverized coal and other impurities are mixed in the discharged condensed water and air, which does not meet the environmental protection requirements. Summary of the Utility Model
[0004] The technical problems to be solved by the utility model are that it is difficult to clean the impurities adhered to the condensing pipe, and the impurities in the condensed water and air need to be removed.
[0005] To solve the above problems, the following technical solutions are adopted in the utility model: The steam collection device proposed by the utility model includes an installation shell and an air inlet pipe. A partition is provided inside the installation shell to divide the installation shell into two parts: a water tank and a condensation chamber. The air inlet pipe is connected to the side of the condensation chamber through penetration. The utility model also includes a cooling mechanism for cooling and condensing water vapor; an external discharge mechanism for discharging condensed water and gas; a water scraping mechanism for scraping the condensed water at the lower part of the partition; the cooling mechanism is arranged inside the water tank, the external discharge mechanism is arranged outside the condensation chamber, and the water scraping mechanism is arranged at the upper part inside the condensation chamber.
[0006] Further, the cooling mechanism includes a condensing pipe and a water inlet. The condensing pipe is arranged inside the water tank, the upper part of the condensing pipe penetrates through the upper part of the water tank, the water inlet is arranged at the upper part of the water tank and penetrates through the water tank for adding cooling water into the water tank, and a drain port is opened at the lower part of the front side of the water tank.
[0007] Further, the external discharge mechanism includes a drainage channel, an exhaust pipe, a first filter screen, a second filter screen, and a drain pipe. The lower part of the condensation chamber is set as an inverted trapezoidal structure, a drainage channel is opened at the lower part of the condensation chamber, the drainage channel is set as a slope groove structure, the upper end of the drain pipe is fixedly connected to the lower part of the side of the condensation chamber and penetrates through the condensation chamber, the drain pipe and the lower end of the drainage channel are connected in a through manner, and the second filter screen is slidably connected to the drain pipe and penetrates through the drain pipe.
[0008] Further, the lower end of the exhaust pipe is connected to the upper part of the side of the condensation chamber in a through manner, and the first filter screen is slidably connected to the exhaust pipe and penetrates through the exhaust pipe.
[0009] Furthermore, the wiper mechanism includes a lead screw, a scraper, and a guide post. A motor is provided on the front side of the installation shell. The lead screw is rotatably connected to and penetrates through the condensation chamber. The lead screw is shaft-connected to the motor. The scraper is threadedly connected to the lead screw. The scraper is slidably connected to the lower part of the partition. The guide post is fixedly connected to the upper part of the condensation chamber. The guide post is slidably connected to and penetrates through the scraper.
[0010] The beneficial effects achieved by the present utility model with the above structure are as follows:
[0011] 1. For the steam collection device proposed in this solution, by arranging a partition in the installation shell to divide the installation shell into two parts, namely a water tank and a condensation chamber, and setting the cooling mechanism in the water tank, based on the principle that the density of high-temperature steam is relatively low, water vapor can be quickly condensed while preventing the condensation pipe from directly contacting the water vapor, and avoiding impurities such as pulverized coal from adhering to the condensation pipe and affecting the subsequent condensation effect.
[0012] 2. For the steam collection device proposed in this solution, by slidably connecting a scraper to the lower part of the partition, the water condensed under the partition can be quickly scraped off, and at the same time, the partition can be quickly cleaned.
[0013] 3. For the steam collection device proposed in this solution, by arranging an external discharge mechanism on the outside of the condensation chamber, it can filter the condensed water and waste gas while discharging them. The first filter screen and the drain pipe are set to be slidably connected, which is convenient for pulling out and cleaning. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 is the first overall structural schematic diagram of the present utility model;
[0015] Figure 2 is the first overall cross-sectional schematic diagram of the present utility model;
[0016] Figure 3 is the second overall cross-sectional schematic diagram of the present utility model;
[0017] Figure 4 is the second overall structural schematic diagram of the present utility model.
[0018] Among them, 1. Installation shell, 101. Partition, 102. Water tank, 103. Condensation chamber, 2. Cooling mechanism, 201. Condensation pipe, 202. Water inlet, 203. Drain outlet, 3. External discharge mechanism, 301. Drainage channel, 302. Exhaust pipe, 303. First filter screen, 304. Second filter screen, 305. Drain pipe, 4. Wiper mechanism, 401. Motor, 402. Lead screw, 403. Scraper, 404. Guide post, 5. Air inlet pipe.
[0019] The accompanying drawings are used to provide a further understanding of the present utility model and constitute a part of the specification. Together with the embodiments of the present utility model, they are used to explain the present utility model and do not constitute a limitation to the present utility model. Detailed implementation manners
[0020] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without making creative efforts shall fall within the protection scope of the present utility model.
[0021] As Figure 1 、 Figure 2 shown, the steam collection device proposed by the present utility model includes an installation shell 1 and an air inlet pipe 5. A partition 101 is provided inside the installation shell 1 to divide the installation shell 1 into two parts, namely a water tank 102 and a condensation chamber 103. The air inlet pipe 5 is connected to the side of the condensation chamber 103 through penetration. The device further includes: a cooling mechanism 2 for cooling and condensing water vapor; an external discharge mechanism 3 for discharging condensed water and gas; a water scraping mechanism 4 for scraping the condensed water at the lower part of the partition 101. The cooling mechanism 2 is arranged inside the water tank 102, the external discharge mechanism 3 is arranged outside the condensation chamber 103, and the water scraping mechanism 4 is arranged at the upper part inside the condensation chamber 103.
[0022] As Figure 1 、 Figure 2 shown, the cooling mechanism 2 includes a condensation pipe 201 and a water inlet 202. The condensation pipe 201 is arranged inside the water tank 102. The upper part of the condensation pipe 201 penetrates through the upper part of the water tank 102. The water inlet 202 is arranged at the upper part of the water tank 102 and penetrates through the water tank 102 for adding cooling water into the water tank 102. A drain port 203 is opened at the lower part of the front side of the water tank 102 for discharging the cooling water in the water tank 102.
[0023] As Figure 1 、 Figure 2 and Figure 4As shown in the figure, the external drainage mechanism 3 includes a drainage channel 301, an exhaust pipe 302, a first filter screen 303, a second filter screen 304, and a drain pipe 305. The lower part of the condensation chamber 103 is provided with an inverted trapezoidal structure. A drainage channel 301 is opened in the lower part of the condensation chamber 103. The drainage channel 301 is provided with a ramp groove structure. The upper end of the drain pipe 305 is fixedly connected to the lower part of the side of the condensation chamber 103 and penetrates through the condensation chamber 103. The drain pipe 305 is connected to the lower end of the drainage channel 301 in a through manner. The second filter screen 304 is slidably connected to the drain pipe 305 and penetrates through the drain pipe 305, and is used for filtering and discharging condensed water. The lower end of the exhaust pipe 302 is connected to the upper part of the side of the condensation chamber 103 in a through manner. The first filter screen 303 is slidably connected to the exhaust pipe 302 and penetrates through the exhaust pipe 302, and is used for filtering and discharging the exhaust gas from which the water vapor has been extracted.
[0024] As Figure 1 and Figure 3 shown in the figure, the water scraping mechanism 4 includes a lead screw 402, a scraper 403, and a guide post 404. A motor 401 is provided on the front side of the installation shell 1. The lead screw 402 is rotatably connected to the condensation chamber 103 and penetrates through the condensation chamber 103. The lead screw 402 is axially connected to the motor 401. The scraper 403 is threadedly connected to the lead screw 402. The scraper 403 is slidably connected to the lower part of the partition 101. The guide post 404 is fixedly connected to the upper part of the condensation chamber 103. The guide post 404 is slidably connected to the scraper 403 and penetrates through the scraper 403, and is used for controlling the scraper 403 to slide along the lower part of the water tank 102 to scrape off the condensed water.
[0025] During specific use, the steam of the coal stove to be condensed and collected is input into the interior of the condensation chamber 103 from the intake pipe 5. Cooling water is injected into the water tank 102 through the water inlet 202. The condensation pipe 201 is turned on, and the temperature of the cooling water in the water tank 102 decreases. At this time, the partition 101 starts to cool down following the temperature of the cooling water. The water vapor in the condensation chamber 103 is cooled and liquefied and adheres to the partition 101. The density of the high-temperature steam is relatively low, and it will first come into contact with the upper partition 101, increasing the condensation efficiency. At the same time, it can avoid the steam mixed with coal powder impurities directly contacting the condensation pipe 201, resulting in difficult cleaning of the condensation pipe 201.
[0026] The above describes the present invention and its implementation manners. Such description is not restrictive. What is shown in the drawings is only one of the implementation manners of the present invention, and the actual structure is not limited thereto. Generally speaking, if those of ordinary skill in the art are inspired by it and design similar structural manners and embodiments without creative efforts without departing from the purpose of the present invention, they shall fall within the protection scope of the present invention.
Claims
1. A steam collecting device, comprising a mounting shell and an air inlet pipe, wherein a partition is provided inside the mounting shell to separate the mounting shell into a water tank and a condensation bin, wherein the air inlet pipe is connected through the side of the condensation bin, and characterized in that: Also includes: A cooling mechanism for cooling and condensing water vapor; External discharge mechanism for discharging condensed water and gas; A wiper mechanism for scraping off condensed water under the partition; The cooling mechanism is arranged inside the water tank, the external discharge mechanism is arranged outside the condensation bin, and the wiper mechanism is arranged at the upper inner part of the condensation bin.
2. The steam collecting device according to claim 1, characterized in that: The cooling mechanism includes a condenser and a water inlet. The condenser is arranged inside the water tank. The upper part of the condenser passes through the upper part of the water tank. The water inlet is arranged at the upper part of the water tank and passes through the water tank for adding cooling water into the water tank. A drain outlet is opened at the lower front part of the water tank.
3. The steam collecting device according to claim 2, characterized in that: The external discharge mechanism includes a drain, an exhaust pipe, a first filter, a second filter and a drain pipe. The lower part of the condensation bin is set as an inverted trapezoidal structure. The lower part of the condensation bin is provided with a drain, and the drain is set as a sloped groove structure. The upper end of the drain pipe is fixedly connected to the lower side of the condensation bin and passes through the condensation bin. The drain pipe is connected to the lower end of the drain, and the second filter is slidably connected to the drain pipe and passes through the drain pipe.
4. The steam collecting device according to claim 3, characterized in that: The lower end of the exhaust pipe is connected to the upper part of the side of the condensation bin, and the first filter is slidably connected to the exhaust pipe and passes through the exhaust pipe.
5. The steam collecting device according to claim 4, characterized in that: The wiper mechanism includes a screw, a scraper and a guide column. A motor is provided on the front side of the mounting shell. The screw is rotatably connected to the condensation bin and passes through the condensation bin. The screw is axially connected to the motor. The scraper and the screw are threadedly connected. The scraper and the lower part of the partition are slidably connected. The guide column is fixed to the upper part of the condensation bin. The guide column and the scraper are slidably connected and pass through the scraper.