Condensing device for cable special plasticizer prepared at high temperature and low temperature
By using snake-shaped condensing tubes and collection components in the plasticizer condensation device, the problem of large landing points during the condensation process of alcohol-water mixture is solved, and the separation of alcohol-water mixture and gas flow is achieved, which reduces the difficulty of site occupation and collection transfer, and improves cooling efficiency.
Patent Information
- Application Number
- CN202421881059.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-06
- Publication Date
- 2025-06-03
- Estimated Expiration
- 2034-08-06
AI Technical Summary
During the condensation process of the alcohol-water mixture, the existing plasticizer condensation device is affected by the airflow flow rate, and the drop point range of the alcohol-water mixture flows out is large, resulting in the need to use large-diameter collection containers, occupying more sites and inconvenient transfer.
A condensing device for cable-specific plasticizers is designed for both high and low temperatures. It adopts a snake-shaped condensing tube and collection assembly. Through the snake-shaped condensing tube, the alcohol-water mixture is discharged separately from the airflow during the condensation process, avoiding the use of large-diameter collection containers.
The effective separation of the alcohol and water mixture and the gas flow is achieved, the area occupied by the site is reduced, the material collection and transfer process is simplified, the cooling efficiency of cooling water is improved, and the amount of cooling water is reduced.
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Figure CN222938282U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of plasticizer production, in particular to a condensation device for a special cable plasticizer with both high and low temperatures. Background Technique
[0002] Plasticizers are widely used as high-molecular material auxiliaries in industrial production, also known as plasticizers. At present, many large enterprises use plasticizers obtained by esterification reaction of benzoic acid and glycerol to produce new environmentally friendly plasticizers. Dioctyl phthalate is a kind of plasticizer, and the production process of dioctyl phthalate generally adopts batch method, semi-continuous method and full-continuous method. Among them, in the esterification process of batch production, a large amount of alcohol-water mixture is generated at the top of the reaction tower. Technologically, this part of the alcohol-water mixture needs to be condensed to recover the octanol therein to participate in the subsequent processes. A condensation device for a plasticizer disclosed in the prior art with publication number CN219494887U includes a cooling box and a circulating water tank. A water pump and a condenser are installed at the bottom of the inner cavity of the circulating water tank. The water outlet of the water pump is connected to a first connecting pipe, and the water inlet of the condenser is connected to a second connecting pipe. A partition is arranged in the inner cavity of the circulating water tank, and the partition is hollow. The water pump and the condenser are respectively arranged on both sides of the partition. The circulating water tank is arranged directly below the cooling box. Two groups of support rods are welded in the inner cavity of the cooling box, and a condensation coil is arranged in the inner cavity of the cooling box. The condensation coil is arranged in a spiral shape. However, affected by the air flow velocity, the landing point range of the alcohol-water mixture flowing out is relatively large, and a large-diameter collection container needs to be used for collection, resulting in more occupied space, and it is time-consuming and laborious to transfer the large-diameter collection container. Content of the Utility Model
[0003] To solve the above technical problems, the utility model provides a condensation device for a special cable plasticizer with both high and low temperatures, which can separate the condensed alcohol-water mixture from the air flow and discharge it, without using a large-diameter collection container to collect the alcohol-water mixture, and reduce the occupied area.
[0004] A condensation device for a special plasticizer for cables with both high and low temperatures of the present utility model includes a cooling box. A feed pipe is connected to the left end of the top of the cooling box. A serpentine condensation pipe is installed inside the cooling box. The input end of the serpentine condensation pipe is connected to the feed pipe, and the output end of the serpentine condensation pipe is connected to the input end of a discharge pipe. The discharge pipe is installed on the right side wall of the cooling box. A collection assembly is connected to the bottom end inside the cooling box, and the collection assembly is connected to the output end of the serpentine condensation pipe. A cooling assembly is installed at the bottom of the cooling box, and a circulation assembly is installed on the cooling assembly. The circulation assembly is communicated with the inside of the cooling box. The material is input into the serpentine condensation pipe through the feed pipe, and the cooling liquid in the cooling assembly is input into the cooling box through the circulation assembly, so that the alcohol-water mixture condenses inside the serpentine condensation pipe, and the condensed alcohol-water mixture is discharged separately from the air flow. There is no need to use a large-diameter collection container to collect the alcohol-water mixture, reducing the occupied area. The cooling water is cooled by the cooling assembly, thereby improving the cooling efficiency of the cooling water, and the cooling water can be reused, reducing the consumption of cooling water.
[0005] Preferably, the collection assembly includes a plurality of collection pipes, a discharge pipe and a valve. The plurality of collection pipes are respectively connected to the lowest points at the bottom of the serpentine condensation pipe. The discharge pipe is obliquely installed at the bottom end inside the cooling box. The output end of the discharge pipe passes through the side wall of the cooling box and is installed with a valve. The output end of the collection pipe is communicated with the discharge pipe. The alcohol-water mixture condenses inside the serpentine condensation pipe, and the condensed alcohol-water mixture enters the discharge pipe through the input end of the collection pipe. The gas continues to flow inside the serpentine condensation pipe, so that the condensed alcohol-water mixture is discharged separately from the air flow. There is no need to use a large-diameter collection container to collect the alcohol-water mixture, reducing the occupied area.
[0006] Preferably, a condensation disk is fixedly installed in the middle of the serpentine condensation pipe. A vertical pipe is connected to the bottom of the condensation disk. The output end of the vertical pipe is communicated with an annular pipe. The front and rear ends of the annular pipe are communicated with the discharge pipe through flow pipes. The condensation area of the serpentine condensation pipe can be increased through the condensation disk. The condensed alcohol-water mixture extends into the annular pipe through the vertical pipe and is input into the discharge pipe through the annular pipe and the flow pipes, improving the condensation quality and work efficiency.
[0007] Preferably, the cooling assembly includes a cooling water tank, a water guide pipe, a condenser and a replenishment port. The top of the cooling water tank is fixedly connected to the bottom end of the cooling box. The rear end of the top of the cooling water tank is connected with a replenishment port. The condenser is installed at the rear end inside the cooling water tank. The condenser is connected to the water guide pipe. The bottom of the cooling water tank is fixedly connected with support feet, and the bottom ends of the support feet are fixedly connected with a bottom plate. The cooling water tank is supported by the support feet and the bottom plate. The cooling water tank increases the contact area between the cooling box and the ground, ensuring stability. The cooling liquid is cooled by the condenser, improving the condensation effect.
[0008] Preferably, the circulation component includes a submersible pump, a water distribution pipe, a plurality of inlet pipes, a plurality of outlet pipes, a collecting pipe and a return pipe. The submersible pump is fixedly installed at the front end inside the cooling water tank. The output end of the submersible pump passes through the top of the cooling water tank and is connected to the input end of the water distribution pipe. A plurality of inlet pipes are evenly installed on the water distribution pipe. The output end of the inlet pipe is connected to the bottom end inside the cooling box. A plurality of outlet pipes are evenly installed at the upper end of the rear side wall of the cooling box. The output end of the outlet pipe is fixedly connected to the collecting pipe. The output end of the collecting pipe is connected with a return pipe. The output end of the return pipe passes through the top end of the cooling water tank and is connected to the water guide pipe. Start the submersible pump to pump the coolant, input it into the cooling box through the water distribution pipe and the inlet pipe, then input it into the collecting pipe through the outlet pipe, and input it into the water guide pipe through the return pipe, and enter the condenser for cooling.
[0009] Preferably, a partition is fixedly installed at the bottom end inside the cooling water tank. The rotating shaft is rotatably installed on the left and right side walls of the cooling water tank above the partition. A plurality of stirring blades are evenly installed on the outer wall of the rotating shaft. The input end of the rotating shaft passes through the left side wall of the cooling water tank and is connected to the output end of the driving motor. The heat-exchanged cooling water and the cooling water before heat exchange can be separated by the partition. Start the driving motor to drive the stirring blades to rotate through the rotating shaft, stir the coolant, and improve the cooling efficiency of the condensed water, so that the condensed water can be reused.
[0010] Compared with the prior art, the beneficial effects of the present utility model are as follows: The material is input into the serpentine condenser through the feed pipe. The coolant in the cooling component is input into the cooling box through the circulation component, so that the alcohol-water mixture condenses in the serpentine condenser, and the condensed alcohol-water mixture is separated from the air flow and discharged. There is no need to use a large-diameter collection container to collect the alcohol-water mixture, reducing the occupied area. The cooling component cools the cooling water, thereby improving the cooling efficiency of the cooling water, enabling the cooling water to be reused, and reducing the consumption of cooling water. Description of the Drawings
[0011] Figure 1 is the structural schematic diagram of the present utility model;
[0012] Figure 2 is the axonometric structural schematic diagram of the present utility model;
[0013] Figure 3 is the internal structural schematic diagram of the present utility model;
[0014] Figure 4 is the front view sectional structural schematic diagram of the present utility model;
[0015] Figure 5 is the left view sectional structural schematic diagram of the present utility model;
[0016] Reference numerals in the drawings: 1, cooling box; 2, feed pipe; 3, serpentine condenser; 4, discharge pipe; 5, collection pipe; 6, discharge pipe; 7, valve; 8, condensation pan; 9, vertical pipe; 10, loop pipe; 11, flow pipe; 12, cooling water tank; 13, submersible pump; 14, water conduit; 15, water distribution pipe; 16, water inlet pipe; 17, water outlet pipe; 18, water collecting pipe; 19, return pipe; 20, condenser; 21, partition; 22, rotating shaft; 23, stirring blade; 24, drive motor; 25, support leg; 26, bottom plate; 28, replenishment port. Detailed implementation manners
[0017] For ease of understanding of the present utility model, the present utility model will be described more comprehensively below with reference to the relevant drawings. The present utility model can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, these embodiments are provided so that the disclosure of the present utility model is more thorough and comprehensive.
[0018] As Figures 1 to 5As shown in the figure, a feed pipe 2 is connected to the left end of the top of the cooling box 1. A serpentine condensing pipe 3 is installed inside the cooling box 1. The input end of the serpentine condensing pipe 3 is connected to the feed pipe 2, and the output end of the serpentine condensing pipe 3 is connected to the input end of the discharge pipe 4. The discharge pipe 4 is installed on the right side wall of the cooling box 1. A plurality of collecting pipes 5 are respectively connected to the lowest points at the bottom of the serpentine condensing pipe 3. A discharge pipe 6 is obliquely installed at the inner bottom end of the cooling box 1. A valve 7 is installed at the output end of the discharge pipe 6 passing through the side wall of the cooling box 1. The output end of the collecting pipe 5 is communicated with the discharge pipe 6. A condensing plate 8 is fixedly installed in the middle of the serpentine condensing pipe 3. A vertical pipe 9 is connected to the bottom of the condensing plate 8. The output end of the vertical pipe 9 is communicated with an annular pipe 10. The front and rear ends of the annular pipe 10 are communicated with the discharge pipe 6 through flow pipes 11. The top of the cooling water tank 12 is fixedly connected to the bottom end of the cooling box 1. A replenishing port 28 is connected to the rear end of the top of the cooling water tank 12. A condenser 20 is installed at the rear end inside the cooling water tank 12. The condenser 20 is connected to a water guide pipe 14. The bottom of the cooling water tank 12 is fixedly connected with support feet 25. The bottom ends of the support feet 25 are fixedly connected with a bottom plate 26. A submersible pump 13 is fixedly installed at the front end inside the cooling water tank 12. The output end of the submersible pump 13 passes through the top of the cooling water tank 12 and is connected to the input end of a water distribution pipe 15. A plurality of water inlet pipes 16 are evenly installed on the water distribution pipe 15. The output end of the water inlet pipe 16 is connected to the inner bottom end of the cooling box 1. A plurality of water outlet pipes 17 are evenly installed at the upper end of the rear side wall of the cooling box 1. The output end of the water outlet pipe 17 is fixedly connected to a water collecting pipe 18. The output end of the water collecting pipe 18 is connected to a return pipe 19. The output end of the return pipe 19 passes through the top end of the cooling water tank 12 and is connected to the water guide pipe 14. A partition plate 21 is fixedly installed at the inner bottom end of the cooling water tank 12. A rotating shaft 22 is rotatably installed on the left and right side walls of the cooling water tank 12 above the partition plate 21. A plurality of stirring blades 23 are evenly installed on the outer wall of the rotating shaft 22. The input end of the rotating shaft 22 passes through the left side wall of the cooling water tank 12 and is connected to the output end of a driving motor 24;
[0019] The material is input into the serpentine condenser tube 3 through the feed pipe 2. The submersible pump 13 is started to extract the coolant, which is input into the cooling box 1 through the water distribution pipe 15 and the water inlet pipe 16, then input into the water collecting pipe 18 through the water outlet pipe 17, input into the guide pipe 14 through the return pipe 19, and enters the condenser 20 for cooling. The partition plate 21 can separate the cooled cooling water from the cooling water before heat exchange. The driving motor 24 is started to drive the stirring blade 23 to rotate through the rotating shaft 22, stir the coolant, and improve the cooling efficiency of the condensed water. The condensed water can be reused. The cooling water tank 12 is supported by the support feet 25 and the bottom plate 26. The cooling water tank 12 increases the contact area between the cooling box 1 and the ground to ensure stability. The condenser 20 cools the coolant to improve the condensation effect. The alcohol-water mixture condenses in the serpentine condenser tube 3, and the condensed alcohol-water mixture is input into the discharge pipe 6 through the input end of the collecting pipe 5. The gas continues to flow in the serpentine condenser tube 3, so that the condensed alcohol-water mixture is discharged separately from the air flow, and there is no need to use a large-diameter collecting container to collect the alcohol-water mixture, reducing the occupied area. The condensation plate 8 can increase the condensation area of the serpentine condenser tube 3. The condensed alcohol-water mixture extends into the annular pipe 10 through the vertical pipe 9, and is input into the discharge pipe 6 through the annular pipe 10 and the flow pipe 11, improving the condensation quality and working efficiency.
[0020] As Figures 1 to 5 shown, when the condensation device for the special plasticizer for cables with both high and low temperatures of the present utility model is working, the material is input into the serpentine condenser tube 3 through the feed pipe 2. The submersible pump 13 is started to extract the coolant, which is input into the cooling box 1 through the water distribution pipe 15 and the water inlet pipe 16, then input into the water collecting pipe 18 through the water outlet pipe 17, input into the guide pipe 14 through the return pipe 19, and enters the condenser 20 for cooling. The driving motor 24 is started to drive the stirring blade 23 to rotate through the rotating shaft 22, stir the coolant. The alcohol-water mixture condenses in the serpentine condenser tube 3, and the condensed alcohol-water mixture is input into the discharge pipe 6 through the input end of the collecting pipe 5. The condensation plate 8 can increase the condensation area of the serpentine condenser tube 3. The condensed alcohol-water mixture extends into the annular pipe 10 through the vertical pipe 9, and is input into the discharge pipe 6 through the annular pipe 10 and the flow pipe 11. The gas continues to flow in the serpentine condenser tube 3, so that the condensed alcohol-water mixture is discharged separately from the air flow.
[0021] The submersible pump 13, the condenser 20 and the driving motor 24 of the condensation device for the special plasticizer for cables with both high and low temperatures of the present utility model are purchased on the market. Technical personnel in this industry only need to install and operate according to the attached operation manuals, without the need for creative labor from technical personnel in this field.
[0022] The above are only the preferred embodiments of the present utility model. It should be noted that for those of ordinary skill in the art, without departing from the technical principle of the present utility model, several improvements and modifications can be made, and these improvements and modifications should also be regarded as the protection scope of the present utility model.
Claims
1. A condensing device for cable-specific plasticizers with both high and low temperature, characterized in that: The invention comprises a cooling box (1), wherein the left end of the top of the cooling box (1) is connected to a feed pipe (2), a serpentine condenser (3) is installed inside the cooling box (1), the input end of the serpentine condenser (3) is connected to the feed pipe (2), the output end of the serpentine condenser (3) is connected to the input end of a discharge pipe (4), the discharge pipe (4) is installed on the right side wall of the cooling box (1), the bottom end of the interior of the cooling box (1) is connected to a collecting component, the collecting component is connected to the output end of the serpentine condenser (3), a cooling component is installed at the bottom of the cooling box (1), a circulation component is installed on the cooling component, and the circulation component is connected to the interior of the cooling box (1).
2. A condensing device for cable-specific plasticizer capable of both high and low temperatures as claimed in claim 1, characterized in that: The collecting assembly comprises a plurality of collecting tubes (5), a discharge tube (6) and a valve (7); the plurality of collecting tubes (5) are respectively connected to the lowest point of the bottom of the serpentine condenser tube (3); the discharge tube (6) is obliquely installed at the inner bottom end of the cooling box (1); the output end of the discharge tube (6) passes through the side wall of the cooling box (1) and is provided with a valve (7); the output end of the collecting tube (5) is in communication with the discharge tube (6).
3. A condensing device for cable-specific plasticizer capable of both high and low temperatures as claimed in claim 1, characterized in that: A condensation pan (8) is fixedly mounted in the middle of the serpentine condenser tube (3); a vertical pipe (9) is connected to the bottom of the condensation pan (8); the output end of the vertical pipe (9) is connected to the ring pipe (10); and the front and rear ends of the ring pipe (10) are connected to the discharge pipe (6) via a flow pipe (11).
4. A condensing device for cable-specific plasticizer capable of both high and low temperatures as claimed in claim 1, characterized in that: The cooling assembly comprises a cooling water tank (12), a water pipe (14), a condenser (20) and a replenishing port (28); the top of the cooling water tank (12) is fixedly connected to the bottom of the cooling box (1); the top rear end of the cooling water tank (12) is connected to the replenishing port (28); the condenser (20) is installed at the inner rear end of the cooling water tank (12); the condenser (20) is connected to the water pipe (14); the bottom of the cooling water tank (12) is fixedly connected to a support foot (25); and the bottom end of the support foot (25) is fixedly connected to a base plate (26).
5. A condensing device for cable-specific plasticizer capable of both high and low temperatures as claimed in claim 4, characterized in that: The circulation component comprises a submersible pump (13), a water distribution pipe (15), a plurality of water inlet pipes (16), a plurality of water outlet pipes (17), a water collecting pipe (18) and a return pipe (19). The submersible pump (13) is fixedly mounted at the front end of the interior of the cooling water tank (12). The output end of the submersible pump (13) passes through the top of the cooling water tank (12) and is connected to the input end of the water distribution pipe (15). A plurality of water inlet pipes (16) are evenly mounted on the water distribution pipe (15). The output end of the water inlet pipe (16) is connected to the bottom end of the interior of the cooling box (1). A plurality of water outlet pipes (17) are evenly mounted on the upper end of the rear side wall of the cooling box (1). The output end of the water outlet pipe (17) is fixedly connected to the water collecting pipe (18). The output end of the water collecting pipe (18) is connected to the return pipe (19). The output end of the return pipe (19) passes through the top of the cooling water tank (12) and is connected to the water guide pipe (14).
6. A condensing device for cable-specific plasticizer capable of both high and low temperatures as claimed in claim 4, characterized in that: A partition (21) is fixedly mounted on the inner bottom end of the cooling water tank (12); a rotating shaft (22) is rotatably mounted on the left and right side walls of the cooling water tank (12) above the partition (21); a plurality of shifting blades (23) are evenly mounted on the outer wall of the rotating shaft (22); an input end of the rotating shaft (22) passes through the left side wall of the cooling water tank (12) and is connected to an output end of a driving motor (24).
Citation Information
Patent Citations
Plasticizer condensing device
CN219494887U
Cited By
Formaldehyde oxidizer tube array reinforced rapid cooling device and method
CN121230485A