Heat exchanger structure
By designing the conveying mechanism and agitating mechanism in the heat exchanger, the problem that existing heat exchangers cannot achieve uniform cooling of materials is solved, better cooling effect and higher heat transfer efficiency are achieved, and the service life of the equipment is extended.
Patent Information
- Application Number
- CN202421925405.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-09
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2034-08-09
AI Technical Summary
Existing heat exchangers cannot achieve uniform cooling when cooling materials, resulting in a weakening of cooling effect and reducing working efficiency and quality.
A heat exchanger structure including a heat exchanger body, a bracket, a liquid exchange assembly, a conveying mechanism and a stirring mechanism is designed. The conveying mechanism carries animal materials through spiral blades, and the stirring mechanism drives the stirring leaf through a motor to stir the coolant to ensure the temperature distribution of the coolant is even.
The spiral blades of the conveying mechanism carry animal materials, which avoids incomplete heat exchange caused by rapid material drop, and improves the cooling effect. The coolant is stirred through the stirring leaves of the stirring mechanism, ensuring the uniform temperature distribution of the coolant, improving the heat transfer efficiency, and extending the service life of the heat exchanger.
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Figure CN222912473U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of heat exchanger design, and particularly to a heat exchanger structure. Background Art
[0002] A heat exchanger is an energy-saving device that realizes heat transfer between materials among two or more fluids at different temperatures. It enables heat to be transferred from a fluid at a higher temperature to a fluid at a lower temperature, so that the temperature of the fluid reaches the specified index of the process, to meet the requirements of process conditions. At the same time, it is also one of the main devices for improving energy utilization rate and occupies an important position in many industrial productions such as chemical industry, petroleum, power, food and others.
[0003] Chinese Patent with publication number CN112747609A discloses a heat exchanger structure, including a heat exchanger body, an oil passage housing and a water pipe. A plurality of first openings for water to enter and exit the heat exchanger body are opened on the mounting plate of the heat exchanger body. The oil passage housing is arranged on the mounting plate. A groove for fluid to flow through is opened on the side of the oil passage housing facing the mounting plate. A second opening is opened on the mounting plate. The second opening and one of the first openings are located directly below the groove. The water pipe is arranged below the mounting plate through the second opening. The water pipe is communicated with the first opening directly below the groove through the groove. The structure described in the present invention can be made separately from three conventional parts: the oil passage housing, the water pipe and the mounting plate, which greatly reduces the difficulty of part manufacturing. In addition, the space occupied above the mounting plate of the structure of the present invention is also much smaller than that of using a U-shaped elbow pipe, and the overall structure is more compact.
[0004] However, the above disclosed solution has the following deficiencies: When the existing heat exchanger cools the material, it can only make the coolant at the same place cool it, and uniform cooling cannot be carried out, so that the cooling effect is weakened, and the working efficiency and working quality are reduced. Summary of the Utility Model
[0005] The purpose of the present utility model is to propose a heat exchanger structure aiming at the problem that the material cannot be uniformly cooled in the background art.
[0006] The technical solution of the present utility model: A heat exchanger structure includes a heat exchanger body and a bracket arranged on the side of the heat exchanger body; it further includes:
[0007] A liquid changing assembly, arranged on the heat exchanger body, used to inject and discharge coolant into the heat exchanger body;
[0008] A conveying mechanism, arranged inside the heat exchanger body, used to transport the solution or material to be cooled out through the heat exchanger;
[0009] And a stirring mechanism, which is arranged inside the heat exchanger body and at the axis center, used to stir the coolant and drive the conveying mechanism to move.
[0010] The liquid changing assembly includes a liquid inlet, a valve I, a liquid outlet and a valve II;
[0011] The liquid inlet is arranged at the top of the heat exchanger body, the valve I is rotatably arranged at one end of the liquid inlet away from the heat exchanger body, the liquid outlet is arranged at the bottom of the heat exchanger body, and the valve II is rotatably arranged at one end of the liquid outlet away from the heat exchanger body.
[0012] The conveying mechanism includes a first shunt box, a feed inlet, a connecting pipe I, a spiral conveying assembly, a connecting pipe II, a second shunt box and a discharge outlet;
[0013] The connecting pipe I is arranged at the top of the heat exchanger body, the first shunt box is arranged at the top of the connecting pipe I, and the feed inlet is arranged on the side of the first shunt box;
[0014] The spiral conveying assembly is arranged at one end of the connecting pipe I away from the first shunt box, used to spirally convey the materials that need to be heat exchanged in the connecting pipe out of the heat exchanger body;
[0015] The connecting pipe II is arranged at the bottom of the spiral conveying assembly, the second shunt box is arranged at the bottom of the connecting pipe II, and the discharge outlet is arranged on the side of the second shunt box.
[0016] The spiral conveying assembly includes a circular ring slide rail, a rotating ring, a rotating pipe, spiral blades, a connecting shaft and a fixing plate;
[0017] The circular ring slide rail is arranged at the end of the connecting pipe, the rotating ring is rotatably arranged on the outer side of the circular ring slide rail, the rotating pipe is arranged on the side of the rotating ring, the spiral blades are arranged on the inner side of the rotating pipe, the connecting shaft is arranged on the inner side of the spiral blades, and the fixing plate is arranged on the outer side of the rotating pipe.
[0018] The stirring mechanism includes a motor and a stirring assembly;
[0019] The motor is arranged at the top of the heat exchanger body;
[0020] The stirring assembly is arranged at the output end of the motor, used to stir the coolant inside the heat exchanger body.
[0021] The stirring assembly includes a rotating shaft, stirring blades, a shifting block and a connecting frame;
[0022] The rotating shaft is arranged at the output end of the motor, the stirring blades are arranged on the outer side of the rotating shaft, the shifting block is arranged at one end of the stirring blade away from the rotating shaft, and the connecting frame is arranged at the bottom of the rotating shaft.
[0023] Compared with the prior art, the utility model has the following beneficial technical effects:
[0024] 1. Through the setting of the conveying mechanism, the spiral blade continuously drives the materials above to be conveyed downward, and the conveying speed of the materials can be kept the same, avoiding the incomplete heat exchange caused by the direct and rapid falling of the materials. In this way, the effect of heat exchange and cooling is better, thus improving the quality of cooling.
[0025] 2. Through the setting of the stirring mechanism, the motor can drive the stirring blades to stir the coolant in the heat exchanger body, ensuring that the temperature distribution of the coolant in the heat exchanger is more uniform, helping to reduce the phenomenon of local overheating or overcooling, thereby improving the overall heat transfer efficiency, strengthening the flow of the coolant inside the heat exchanger, promoting the convective heat transfer process, and at the same time reducing the deposition of impurities and sediments in the coolant on the surface of the heat exchanger, maintaining the cleanliness of the coolant, and extending the service life of the heat exchanger. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 is a schematic structural diagram of an embodiment of the present utility model;
[0027] Figure 2 is Figure 1 a schematic diagram of the bottom structure;
[0028] Figure 3 is a schematic structural diagram of the conveying mechanism;
[0029] Figure 4 is a schematic structural diagram of the spiral conveying assembly;
[0030] Figure 5 is a schematic structural diagram of the stirring mechanism.
[0031] Reference numerals: 1. Heat exchanger body; 2. Bracket; 3. Liquid inlet; 4. Valve 1; 5. Liquid outlet; 6. Valve 2; 701. Shunt box 1; 702. Feed inlet; 703. Connecting pipe 1; 704. Connecting pipe 2; 705. Shunt box 2; 706. Discharge outlet; 707. Circular slide rail; 708. Rotating ring; 709. Rotating pipe; 710. Spiral blade; 711. Connecting shaft; 712. Fixed plate; 801. Motor; 802. Rotating shaft; 803. Stirring blade; 804. Poking block; 805. Connecting frame. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0032] Embodiment 1
[0033] As Figures 1 - 4 shown, a heat exchanger structure proposed by the present utility model includes a heat exchanger body 1, a bracket 2 arranged on the side of the heat exchanger body 1, a liquid changing assembly, a conveying mechanism, and a stirring mechanism. There are three brackets 2:
[0034] The liquid changing assembly is arranged on the heat exchanger body 1 and is used to inject and discharge the coolant into and from the heat exchanger body 1;
[0035] The conveying mechanism is arranged inside the heat exchanger body 1 and is used to transport the solution or material to be cooled out of the heat exchanger through the heat exchanger;
[0036] The stirring mechanism is arranged inside the heat exchanger body 1 and at the axis center, and is used to stir the coolant and drive the conveying mechanism to move.
[0037] The liquid changing assembly includes a liquid inlet 3, a valve 1 4, a liquid outlet 5 and a valve 2 6;
[0038] The liquid inlet 3 is arranged at the top of the heat exchanger body 1, the valve 1 4 is rotatably arranged at one end of the liquid inlet 3 away from the heat exchanger body 1, the liquid outlet 5 is arranged at the bottom of the heat exchanger body 1, and the valve 2 6 is rotatably arranged at one end of the liquid outlet 5 away from the heat exchanger body 1. Opening the valve 1 4 pours the coolant into the heat exchanger body 1 through the liquid inlet 3, so that the coolant can be replenished. Opening the valve 2 6 can pour out the coolant in the heat exchanger body 1 through the liquid outlet 5, thereby replacing the coolant.
[0039] The conveying mechanism includes a first shunt box 701, a feed inlet 702, a first connecting pipe 703, a spiral transportation assembly, a second connecting pipe 704, a second shunt box 705 and a discharge outlet 706;
[0040] The first connecting pipe 703 is arranged at the top of the heat exchanger body 1, the first shunt box 701 is arranged at the top of the first connecting pipe 703, and the feed inlet 702 is arranged on the side of the first shunt box 701;
[0041] The spiral transportation assembly is arranged at one end of the first connecting pipe 703 away from the first shunt box 701 and is used to spirally transport the material to be heat-exchanged in the connecting pipe out of the heat exchanger body 1;
[0042] The second connecting pipe 704 is arranged at the bottom of the spiral transportation assembly, the second shunt box 705 is arranged at the bottom of the second connecting pipe 704, and the discharge outlet 706 is arranged on the side of the second shunt box 705. Pour the material to be heat-exchanged into the first shunt box 701 through the feed inlet 702, and the first shunt box 701 then distributes the material into the first connecting pipes 703 respectively. There are five first connecting pipes 703. Then the material enters the second connecting pipe 704 through the spiral transportation assembly, then enters the second shunt box 705, and finally flows out from the liquid outlet 5, thereby completing the heat exchange work.
[0043] The spiral conveying assembly includes a circular ring slide rail 707, a rotating ring 708, a rotating pipe 709, spiral blades 710, a connecting shaft 711 and a fixing plate 712; the circular ring slide rail 707 is arranged at the end of the connecting pipe, the rotating ring 708 is rotatably arranged on the outside of the circular ring slide rail 707, the rotating pipe 709 is arranged on the side of the rotating ring 708, the spiral blades 710 are arranged on the inside of the rotating pipe 709, the connecting shaft 711 is arranged on the inside of the spiral blades 710, the fixing plate 712 is arranged on the outside of the rotating pipe 709, there are multiple fixing plates 712, and the stirring mechanism can drive the fixing plate 712 to rotate, thereby driving the rotating pipe 709 to rotate in the circular ring slide rail 707. The rotation of the rotating pipe 709 drives the rotation of the spiral blades 710, and the rotation of the spiral blades 710 can continuously drive the materials above to be conveyed downward, and can drive the materials to be transported downward at the same speed, avoiding the incomplete heat exchange caused by the direct and rapid fall of the materials, so that the effect of heat exchange and cooling is better.
[0044] Embodiment 2
[0045] As Figure 5 shown, a heat exchanger structure proposed by the present utility model, compared with Embodiment 1, this embodiment details the structure of the stirring mechanism:
[0046] The stirring mechanism includes a motor 801 and a stirring assembly; the motor 801 is arranged at the top of the heat exchanger body 1; the stirring assembly is arranged at the output end of the motor 801 and is used to stir the coolant in the heat exchanger body 1. The stirring assembly includes a rotating shaft 802, stirring blades 803, a dial block 804 and a connecting frame 805; the rotating shaft 802 is arranged at the output end of the motor 801, the stirring blades 803 are arranged on the outside of the rotating shaft 802, the dial block 804 is arranged at one end of the stirring blade 803 away from the rotating shaft 802, and the connecting frame 805 is arranged at the bottom of the rotating shaft 802. By driving the rotating shaft 802 to rotate through the motor 801, the rotating shaft 802 drives a plurality of stirring blades 803 to rotate together. When the stirring blades 803 rotate, they can stir the coolant, avoiding the heat exchange treatment of the materials in the connecting pipe and the rotating pipe 709 by the same coolant all the time, so that the heat exchange is more uniform and the effect is better. At the same time, when the stirring blades 803 rotate, they will drive the dial block 804 to rotate, and the rotation circumference of the dial block 804 coincides with the fixing plate 712. Therefore, when the dial block 804 rotates to near the fixing plate 712, it can drive the fixing plate 712 to rotate.
[0047] In summary, when the utility model is in use, open valve 14 to pour the coolant into the heat exchanger body 1 through the liquid inlet 3, so as to supplement the coolant. After the coolant is full, pour the material to be heat-exchanged into the first shunt box 701 through the feed inlet 702. The first shunt box 701 then distributes the material into the first connecting pipes 703 respectively. There are five first connecting pipes 703, and then it enters the rotating pipe 709. At the same time, the motor 801 drives the rotating shaft 802 to rotate, and the rotating shaft 802 drives a plurality of stirring blades 803 to rotate together. When the stirring blades 803 rotate, they can stir the coolant. At the same time, when the middle stirring blade 803 rotates, it will drive the dial 804 to rotate. There is an overlapping part between the rotation circumference of the dial 804 and the fixed plate 712. Therefore, when the dial 804 rotates to near the fixed plate 712, it can drive the fixed plate 712 to rotate, thereby driving the rotating pipe 709 to rotate in the circular slide rail 707. The rotation of the rotating pipe 709 drives the spiral blade 710 to rotate. The rotation of the spiral blade 710 can continuously drive the upper material to be conveyed downward, and can drive the material to be transported downward at the same speed. Then it enters the second connecting pipe 704, and then enters the second shunt box 705, and finally flows out from the liquid outlet 5, thus completing the heat exchange work. When the coolant needs to be replaced, open valve 26 to pour out the coolant in the heat exchanger body 1 through the liquid outlet 5.
[0048] The above has described in detail the embodiments of the present utility model in conjunction with the drawings. However, the present utility model is not limited thereto. Various changes can be made without departing from the spirit of the present utility model within the scope of knowledge possessed by those skilled in the art to which it pertains.
Claims
1. A heat exchanger structure, comprising a heat exchanger body (1) and a bracket (2) arranged on a side of the heat exchanger body (1); characterized in that: Also includes: A liquid exchange component, arranged on the heat exchanger body (1), and used for injecting and discharging cooling liquid into and out of the heat exchanger body (1); A conveying mechanism is arranged inside the heat exchanger body (1) and is used to transport the solution or material to be cooled out through the heat exchanger; And a stirring mechanism is arranged inside the heat exchanger body (1) and located at the axis center, and is used to stir the coolant and drive the conveying mechanism to move.
2. The heat exchanger structure according to claim 1, characterized in that: The liquid replacement component comprises a liquid inlet (3), a valve 1 (4), a liquid outlet (5) and a valve 2 (6); The liquid inlet (3) is arranged at the top of the heat exchanger body (1), the valve 1 (4) is rotatably arranged at the end of the liquid inlet (3) away from the heat exchanger body (1), the liquid outlet (5) is arranged at the bottom of the heat exchanger body (1), and the valve 2 (6) is rotatably arranged at the end of the liquid outlet (5) away from the heat exchanger body (1).
3. The heat exchanger structure according to claim 1, characterized in that: The conveying mechanism includes a diverter box 1 (701), a feed port (702), a connecting pipe 1 (703), a spiral conveying assembly, a connecting pipe 2 (704), a diverter box 2 (705) and a discharge port (706); The connecting pipe 1 (703) is arranged at the top of the heat exchanger body (1), the diverter box 1 (701) is arranged at the top of the connecting pipe 1 (703), and the feed port (702) is arranged at the side of the diverter box 1 (701); The spiral transport component is arranged at one end of the connecting pipe 1 (703) away from the diverter box 1 (701), and is used to spirally transport the material in the connecting pipe that needs to be heat exchanged out of the heat exchanger body (1); The second connecting pipe (704) is arranged at the bottom of the spiral transport component, the second diverter box (705) is arranged at the bottom of the second connecting pipe (704), and the discharge port (706) is arranged at the side of the second diverter box (705).
4. The heat exchanger structure according to claim 3, characterized in that: The spiral transport assembly includes a circular slide rail (707), a rotating ring (708), a rotating tube (709), spiral blades (710), a connecting shaft (711) and a fixed plate (712); The circular slide rail (707) is arranged at the end of the connecting pipe, the rotating ring (708) is rotatably arranged on the outer side of the circular slide rail (707), the rotating tube (709) is arranged on the side of the rotating ring (708), the spiral blade (710) is arranged on the inner side of the rotating tube (709), the connecting shaft (711) is arranged on the inner side of the spiral blade (710), and the fixing plate (712) is arranged on the outer side of the rotating tube (709).
5. The heat exchanger structure according to claim 4, characterized in that: The stirring mechanism comprises a motor (801) and a stirring assembly; The motor (801) is arranged on the top of the heat exchanger body (1); The stirring component is arranged at the output end of the motor (801) and is used to stir the coolant in the heat exchanger body (1).
6. The heat exchanger structure according to claim 5, characterized in that: The stirring assembly comprises a rotating shaft (802), a stirring blade (803), a shifting block (804) and a connecting frame (805); The rotating shaft (802) is arranged at the output end of the motor (801), the stirring blade (803) is arranged on the outer side of the rotating shaft (802), the shifting block (804) is arranged at the end of the stirring blade (803) away from the rotating shaft (802), and the connecting frame (805) is arranged at the bottom of the rotating shaft (802).
Citation Information
Patent Citations
Heat exchanger structure
CN112747609A