Boiler room dead steam recovery device
By designing a steam recovery device that includes spiral blades, adjustment components and magnetic cleaning components, the problems of small scale accumulation and contact interface in the steam heat exchanger are solved, and more efficient heat recovery is achieved.
Patent Information
- Application Number
- CN202510283744.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-11
- Publication Date
- 2025-06-06
AI Technical Summary
When conventional steam heat exchangers are used, scale is prone to accumulate in the inner and outer walls of the cooling water pipe, affecting the heat exchange efficiency, and the contact interface between the pipeline and the exhaust steam is small. Conventional equipment is not convenient for pressurization of the exhaust steam, resulting in poor heat recovery effect.
A boiler room steam recovery device is designed, including a steam heat exchange mechanism. The heat exchange mechanism has a built-in multiple heat exchange pipes, and a spiral blade is fixedly connected to the outside, and an adjustment component and a spiral piston assembly are equipped. The cleaning of the heat exchange pipe and the pressurization treatment of the steam is realized through the magnetic suction spiral traveling component and the cleaning component.
By cleaning the scale on the inner wall of the heat exchange tube, the contact area between the exhaust gas and the heat exchange tube is increased, and the thermal conductivity and pressurization effect of the spiral blades are used to significantly improve the heat recovery efficiency and improve the heat exchange effect.
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Figure CN120101535A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of exhaust steam recovery, in particular to an exhaust steam recovery device for a boiler room. Background Art
[0002] Exhaust steam refers to steam that has done work and is discharged from equipment such as steam engines and steam turbines. After driving the rotor of the equipment to rotate, this steam releases thermal potential energy and is then discharged from the exhaust port of the equipment. In the boiler room, industrial boilers, power station boilers and other equipment will generate a large amount of low-pressure steam and flash steam (i.e., exhaust steam) during operation. If it is discharged directly into the air, it will cause energy loss and waste.
[0003] Steam heat exchangers play a vital role in the exhaust steam recovery process. Conventional steam heat exchangers perform heat exchange operations through steam and cooling water circulating inside the cooling water pipe. In this process, the steam condenses into water after heat exchange, and then is smoothly discharged from the steam trap at the bottom of the heat exchanger. However, after long-term operation, the inner and outer walls of the cooling water pipe are prone to scale accumulation. This not only forms a difficult-to-remove liquid film on the surface of the pipe when the condensed water condenses, thereby hindering the heat exchange efficiency, but also the contact interface between the pipe and the exhaust steam is small, and conventional recovery equipment is not convenient for pressurizing the exhaust steam to a certain extent, resulting in poor heat recovery effect, thereby weakening the heat recovery effect.
[0004] Therefore, how to effectively deal with the scaling problem of cooling water pipes and optimize the contact interface between pipes and exhaust steam becomes the key to improving exhaust steam recovery efficiency. Summary of the invention
[0005] The purpose of this section is to summarize some aspects of embodiments of the present invention and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and the specification abstract and the invention title of this application to avoid blurring the purpose of this section, the specification abstract and the invention title, and such simplifications or omissions cannot be used to limit the scope of the present invention.
[0006] In view of the above and / or existing problems in the existing exhaust steam recovery, the present invention is proposed.
[0007] Therefore, the technical problem to be solved by the present invention is that when a conventional steam heat exchanger is in use, scale is easily accumulated on the inner and outer walls of the cooling water pipe after long-term operation. This not only forms a liquid film that is difficult to remove on the surface of the pipe when the condensed water condenses, thereby hindering the heat exchange efficiency, but also the contact interface between the pipe and the exhaust steam is small, and conventional recovery equipment is not convenient for pressurizing the exhaust steam to a certain extent, resulting in poor heat recovery effect, thereby weakening the heat recovery effect.
[0008] To achieve the above object, the present invention provides the following technical solutions: a boiler room exhaust steam recovery device, comprising an exhaust steam recovery mechanism, wherein an exhaust steam heat exchange mechanism is arranged inside the exhaust steam recovery mechanism;
[0009] The exhaust steam heat exchange mechanism includes a heat exchange component, which is built in the exhaust steam recovery mechanism, and includes a plurality of heat exchange tubes. A plurality of spiral blades are fixedly connected to the outside of the heat exchange component. An adjustment component is installed in the heat exchange component, and a spiral piston component is installed on the adjustment component. The spiral piston component is arranged in the exhaust steam recovery mechanism, and a plurality of magnetic spiral moving components are installed in the spiral piston component.
[0010] The magnetic suction type spiral moving component includes a spiral sleeve, which is adapted to the spiral blades. The spiral sleeve is arranged on the heat exchange tube. A magnetic suction type cleaning component is arranged inside the heat exchange tube. Magnetic attraction is generated between the magnetic suction type cleaning component and the magnetic suction type spiral moving component.
[0011] As a further solution of the present invention: the exhaust steam recovery mechanism comprises a recovery tank, an exhaust steam inlet and a condensed water outlet are fixedly installed on one side of the recovery tank, and an exhaust steam outlet is fixedly installed on the other side of the recovery tank.
[0012] As a further solution of the present invention: a heat exchange inlet and a heat exchange outlet are respectively installed above and below the recovery tank.
[0013] As a further solution of the present invention: two heat exchange plates are fixedly installed at the upper and lower ends of the plurality of heat exchange tubes, respectively, and the two heat exchange plates are fixedly installed inside the recovery tank.
[0014] As a further solution of the present invention: the adjusting assembly includes a motor and a screw, the motor is fixedly installed on the top of the recovery tank, the output shaft of the motor is fixedly connected to a first gear, one side of the first gear is meshedly connected to a second gear, the second gear is fixedly connected to the top of the screw, and the screw is rotatably installed on two heat exchange plates through two bearings.
[0015] As a further solution of the present invention: a nut is threadedly connected to the screw rod, a movable disk is fixedly connected to the outside of the nut, and travel switches are fixedly installed above and below the movable disk.
[0016] As a further solution of the present invention: the spiral piston assembly includes a spiral track, the inner ring of the spiral track is fixedly connected to an inner spiral piston ring, the inner spiral piston ring is fixedly connected to a movable disk, the outer part of the spiral track is fixedly connected to an outer spiral piston ring, and the outer spiral piston ring is arranged in a recovery tank.
[0017] As a further solution of the present invention: three guide sleeves are fixedly connected to the outer spiral piston ring, the guide sleeves are slidably connected to the guide rods, and the two ends of the three guide rods are respectively fixedly connected between the two heat exchange plates.
[0018] As a further solution of the present invention: the outer part of the spiral sleeve is fixedly connected to the inner sleeve, the outer part of the inner sleeve is fixedly connected to the annular ring, and the annular ring is rotatably mounted on the spiral track through a bearing;
[0019] The interior of the spiral sleeve is fixedly connected with a first magnet, and the first magnet is in contact with the exterior of the heat exchange tube.
[0020] As a further solution of the present invention: the magnetic cleaning component includes a connecting piece, one side of the connecting piece is fixedly connected to a second magnet, the second magnet is attached to the inner wall of the heat exchange tube, the second magnet is magnetically attracted to the first magnet, and the upper and lower sides of the connecting piece are fixedly connected to brushes, and the brushes overlap the inner wall of the heat exchange tube.
[0021] Compared with the prior art, the present invention has the following beneficial effects:
[0022] 1. The exhaust steam recovery device of the boiler room controls the spiral piston assembly to move up and down through the adjustment assembly, and the spiral piston assembly drives the magnetic spiral moving assembly to move up and down, so that the spiral sleeve moves along the spiral blade to realize self-rotation, and the magnetic spiral moving assembly controls the magnetic cleaning assembly to rotate through magnetic force, so that the magnetic cleaning assembly rotates to clean the inner wall of the heat exchange tube, and the spiral sleeve moves along the spiral blade, which can also reduce the adhesion of pollutants, thereby improving the heat exchange effect of the heat exchange tube;
[0023] 2. The exhaust steam recovery device of the boiler room can increase the contact area with the exhaust steam through the spiral setting of the spiral blades, and the spiral blades have thermal conductivity, thereby improving the heat exchange effect. The adjustment component drives the spiral piston component to move up and down. Since the spiral piston component and the recovery tank are sealed, the reciprocating up and down movement of the spiral piston component can pressurize the inner cavity of the recovery tank, thereby improving the heat recovery efficiency through pressurization;
[0024] 3. The exhaust steam recovery device of the boiler room drives the spiral piston assembly to move up and down through the adjusting component, so that the spiral piston assembly drives the magnetic suction spiral moving component to move up and down, so that the magnetic suction spiral moving component drives the magnetic suction cleaning component to rotate through magnetism, so that the magnetic suction cleaning component can clean the heat exchange tube. After cleaning, the liquid film is reduced, which can ensure the contact area between the exhaust steam and the heat exchange tube and avoid increasing the wall thickness of the heat exchange tube. In this way, the spiral blades and the spiral piston assembly move up and down for extrusion, which can further improve the heat exchange effect and greatly improve the heat exchange efficiency, thereby improving the exhaust steam recovery efficiency. In addition, the device has a simple structure, compact design between the structures, simple and convenient operation, and improves the overall performance and efficiency, while improving the stability and reliability of the system. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative labor. Among them:
[0026] Figure 1 A three-dimensional structural schematic diagram of a boiler room exhaust steam recovery device described in an embodiment of the present invention.
[0027] Figure 2 A schematic structural diagram of a three-dimensional cross-section of a boiler room exhaust steam recovery device described in an embodiment of the present invention.
[0028] Figure 3 A three-dimensional structural schematic diagram of a spiral piston assembly in a boiler room exhaust steam recovery device according to an embodiment of the present invention.
[0029] Figure 4 A schematic diagram of the three-dimensional structure of a spiral channel in a boiler room exhaust steam recovery device according to an embodiment of the present invention.
[0030] Figure 5 A schematic structural diagram of a three-dimensional cross-section of a spiral piston assembly in a boiler room exhaust steam recovery device according to an embodiment of the present invention.
[0031] Figure 6 A structural schematic diagram of the connection between a magnetic spiral moving component and a heat exchange tube in a boiler room exhaust steam recovery device described in an embodiment of the present invention.
[0032] Figure 7 The present invention is a schematic structural diagram of a three-dimensional cross-section of a heat exchange tube in a boiler room exhaust steam recovery device according to an embodiment of the present invention.
[0033] Figure 8 In a boiler room exhaust steam recovery device according to an embodiment of the present invention Figure 7 Schematic diagram of the enlarged structure at A.
[0034] Fig. 9 A schematic structural diagram of a three-dimensional cross-section of a magnetic spiral moving component in a boiler room exhaust steam recovery device described in an embodiment of the present invention.
[0035] Fig.10 In a boiler room exhaust steam recovery device according to an embodiment of the present invention Fig. 9 Schematic diagram of the enlarged structure at A.
[0036] In the figure: 100, exhaust steam recovery mechanism; 101, recovery tank; 102, exhaust steam inlet; 103, exhaust steam outlet; 104, condensate outlet; 105, heat exchange outlet; 106, heat exchange inlet; 200, exhaust steam heat exchange mechanism; 201, heat exchange component; 2011, heat exchange plate; 2012, heat exchange tube; 202, adjustment component; 2021, motor; 2022, first gear; 2023, second gear; 2024, screw; 2025, nut; 2026, moving plate; 2027, travel switch; 203, spiral piston assembly; 2031, outer spiral piston ring; 2032, spiral path; 2033, inner spiral piston ring; 204, spiral blade; 205, guide rod; 206, guide sleeve; 207, magnetic spiral travel assembly; 2071, annular ring; 2072, spiral sleeve; 2073, inner sleeve; 2074, first magnet; 208, magnetic cleaning assembly; 2081, second magnet; 2082, connecting piece; 2083, brush. DETAILED DESCRIPTION
[0037] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below in conjunction with the accompanying drawings.
[0038] In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention may also be implemented in other ways different from those described herein, and those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.
[0039] Secondly, the present invention is described in detail with reference to the schematic diagram. When describing the embodiments of the present invention in detail, for the sake of convenience, the cross-sectional diagrams showing the device structure will not be partially enlarged according to the general scale, and the schematic diagrams are only examples, which should not limit the scope of protection of the present invention. In addition, in actual production, the three-dimensional dimensions of length, width and depth should be included.
[0040] Furthermore, the term "one embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The term "in one embodiment" that appears in different places in this specification does not necessarily refer to the same embodiment, nor does it refer to a separate or selective embodiment that is mutually exclusive with other embodiments.
[0041] Example 1
[0042] like Figure 1-Figure 7 As shown, the present invention provides a technical solution: a boiler room exhaust steam recovery device, comprising an exhaust steam recovery mechanism 100, the exhaust steam recovery mechanism 100 comprises a recovery tank 101, an exhaust steam inlet 102 and a condensed water outlet 104 are fixedly installed on one side of the recovery tank 101, the exhaust steam inlet 102 can ensure that the exhaust steam is smoothly passed into the recovery tank 101, and the condensed water outlet 104 can facilitate the discharge of condensed water, and the exhaust steam outlet 103 is fixedly installed on the other side of the recovery tank 101, through which the exhaust steam after heat exchange can be smoothly discharged, and the heat exchange inlet 106 and the heat exchange outlet 105 are respectively installed above and below the recovery tank 101, through the heat exchange inlet 106, the heat exchange liquid can be smoothly passed into the recovery tank 101, so that the heat exchange liquid enters the heat exchange tank and smoothly performs heat exchange operation, and the heat exchange outlet 105 can guide the liquid after heat exchange to be smoothly discharged, and the exhaust steam heat exchange mechanism 200 is arranged inside the exhaust steam recovery mechanism 100;
[0043] The exhaust steam heat exchange mechanism 200 includes a heat exchange component 201, which is built into the exhaust steam recovery mechanism 100. The heat exchange component 201 includes a plurality of heat exchange tubes 2012. Two heat exchange disks 2011 are fixedly installed at the upper and lower ends of the plurality of heat exchange tubes 2012. The two heat exchange disks 2011 are fixedly installed inside the recovery tank 101. The outside of the heat exchange component 201 is fixedly connected with a plurality of spiral blades 204. The spiral blades 204 can increase the contact area with the exhaust steam. At the same time, the spiral blades 204 have thermal conductivity. , thereby improving the heat exchange efficiency, the heat exchange component 201 is equipped with an adjustment component 202, the adjustment component 202 includes a motor 2021 and a screw 2024, the motor 2021 is fixedly installed on the top of the recovery tank 101, the output shaft of the motor 2021 is fixedly connected with a first gear 2022, one side of the first gear 2022 is meshedly connected with a second gear 2023, through the transmission of the first gear 2022 and the second gear 2023, the second gear 2023 can drive the screw 2024 to rotate, thereby realizing power transmission, the first gear 2022 and the second gear 2023 are connected to the second gear 2023, and the second gear 2023 can drive the screw 2024 to rotate, thereby realizing power transmission, The second gear 2023 is fixedly connected to the top of the screw 2024. The screw 2024 is rotatably mounted on the two heat exchange plates 2011 through two bearings. The screw 2024 can maintain stable rotation through the bearings, so that the screw 2024 can be threadedly transmitted with the nut 2025, so that the nut 2025 can drive the spiral piston assembly 203 to move up and down through the moving plate 2026. The screw 2024 is threadedly connected with the nut 2025, and the moving plate 2026 is fixedly connected to the outside of the nut 2025. The moving plate 2026 is A travel switch 2027 is fixedly installed on the upper and lower parts. The two travel switches 2027 move up and down to contact the heat exchange disk 211 alternately, so that the travel switch 2027 can control the motor 2021 to move forward and reverse, so that the screw 2024 can drive the nut 2025 to move up and down. The adjustment component 202 is equipped with a spiral piston component 203, which is arranged in the exhaust steam recovery mechanism 100. The spiral piston component 203 is equipped with a plurality of magnetic spiral moving components 207;
[0044] The magnetic spiral moving component 207 includes a spiral sleeve 2072, which is adapted to the spiral blade 204. The spiral sleeve 2072 moves on the spiral blade 204, so that the spiral sleeve 2072 can rotate along the spiral blade 204, thereby driving the first magnet 2074 to rotate. The first magnet 2074 drives the magnetic cleaning component 208 to rotate, thereby cleaning the heat exchange tube 2012. The outer part of the spiral sleeve 2072 is fixedly connected to the inner sleeve 2073, and the outer part of the inner sleeve 2073 is fixedly connected to the annular ring 2071. The annular ring 2071 is rotatably installed on the spiral path 2032 through a bearing. The annular ring 2071 can maintain stable rotation through the bearing, thereby keeping the spiral path 2032 in stable motion. The inner part of the spiral sleeve 2072 is fixedly connected to the first magnet 2074, and the first magnet 2074 fits the outer part of the heat exchange tube 2012. 2 sets are arranged on the heat exchange tube 2012, and a magnetic cleaning component 208 is arranged inside the heat exchange tube 2012. The magnetic cleaning component 208 includes a connecting piece 2082, and a second magnet 2081 is fixedly connected to one side of the connecting piece 2082. The second magnet 2081 is attached to the inner wall of the heat exchange tube 2012, and the second magnet 2081 is magnetically attracted to the first magnet 2074. Through the magnetic attraction between the first magnet 2074 and the second magnet 2081, the movement of the first magnet 2074 can drive the second magnet 2081 to move, so that the second magnet 2081 can drive the connecting piece 2082 and the brush 2083 to rotate, so that the brush 2083 can play a cleaning role. The upper and lower sides of the connecting piece 2082 are fixedly connected with the brush 2083, and the brush 2083 overlaps the inner wall of the heat exchange tube 2012, and magnetic attraction is generated between the magnetic cleaning component 208 and the magnetic spiral moving component 207.
[0045] In this embodiment, the motor 2021 drives the first gear 2022 and the second gear 2023 to transmit, and the second gear 2023 drives the screw 2024 to rotate, so that the screw 2024 and the nut 2025 are threadedly transmitted, so that the nut 2025 drives the movable plate 2026 to move, so that the two travel switches 2027 alternately contact the heat exchange plate 2011 up and down, so that the motor 2021 can be rotated forward and reversely, so that the screw 2024 drives the nut 2025 to move up and down, and the movable plate 2026 drives the spiral piston assembly 203 to move up and down, and the spiral piston assembly 20 The magnetic attraction spiral moving component 207 is driven to move up and down, so that the spiral sleeve 2072 can move along the spiral blade 204 to realize self-rotation, so that the spiral sleeve 2072 drives the first magnet 2074 to rotate, and the first magnet 2074 controls the second magnet 2081 to rotate through magnetic force, and the second magnet 2081 drives the connecting piece 2082 and the brush 2083 to rotate, so that the brush 2083 cleans the inner wall of the heat exchange tube 2012, and the spiral sleeve 2072 moves along the spiral blade 204, which can also reduce the adhesion of pollutants, thereby improving the heat exchange effect of the heat exchange tube 2012.
[0046] Example 2
[0047] Combination Figure 2 , Figure 4-Figure 5 , it is concluded that the adjustment component 202 includes a motor 2021 and a screw 2024, the motor 2021 is fixedly installed on the top of the recovery tank 101, the output shaft of the motor 2021 is fixedly connected with a first gear 2022, one side of the first gear 2022 is meshedly connected with a second gear 2023, the second gear 2023 is fixedly connected to the top of the screw 2024, the screw 2024 is rotatably installed on the two heat exchange disks 2011 through two bearings, a nut 2025 is threadedly connected to the screw 2024, a movable disk 2026 is fixedly connected to the outside of the nut 2025, and a travel switch 2027 is fixedly installed above and below the movable disk 2026;
[0048] The spiral piston assembly 203 includes a spiral path 2032, which is in a spiral shape, so that the spiral piston assembly 203 moves up and down to perform a pressurization process. Part of the exhaust steam can be discharged through the spiral path 2032 to avoid excessive pressure. The inner ring of the spiral path 2032 is fixedly connected to an inner spiral piston ring 2033, and the inner spiral piston ring 2033 is fixedly connected to the moving plate 2026. The outer spiral piston ring 2031 is fixedly connected to the outer part of the spiral path 2032. The outer spiral piston ring 2031 can maintain sealing with the recovery tank 101, thereby The spiral piston assembly 203 can smoothly achieve the pressurization effect, which is convenient for improving the heat recovery efficiency. The outer spiral piston ring 2031 is arranged in the recovery tank 101. Three guide sleeves 206 are fixedly connected to the outer spiral piston ring 2031. The guide sleeves 206 are slidably connected to the guide rod 205. The guide rod 205 can guide the guide sleeves 206 so that the guide sleeves 206 can move smoothly up and down along the guide rod 205, thereby making the spiral piston assembly 203 move up and down. The two ends of the three guide rods 205 are respectively fixedly connected between the two heat exchange plates 2011.
[0049] In this embodiment: the spiral setting of the spiral blade 204 can increase the contact area with the exhaust steam, and the spiral blade 204 has thermal conductivity, thereby improving the heat exchange effect. At the same time, the motor 2021 drives the first gear 2022 and the second gear 2023 to transmit, so that the second gear 2023 drives the screw 2024 to rotate, and the screw 2024 drives the nut 2025 to move, and cooperates with the travel switch 2027 to control the forward and reverse rotation of the motor 2021, so that the nut 2025 drives the moving disk 2026 to move up and down, and the moving disk 2026 drives the spiral piston assembly 203 to move up and down. Since the spiral piston assembly 203 and the recovery tank 101 are sealed, the spiral piston assembly 203 can pressurize the inner cavity of the recovery tank 101 by reciprocating up and down, and the heat recovery efficiency can be improved by pressurization.
[0050] Example 3
[0051] Combination Figure 2-Figure 3 and Figure 6-Figure 8, it is concluded that: the exhaust steam heat exchange mechanism 200 includes a heat exchange component 201, the heat exchange component 201 is built in the exhaust steam recovery mechanism 100, the heat exchange component 201 includes a plurality of heat exchange tubes 2012, a plurality of spiral blades 204 are fixedly connected to the outside of the heat exchange component 201, an adjustment component 202 is installed in the heat exchange component 201, a spiral piston component 203 is installed on the adjustment component 202, the spiral piston component 203 is arranged in the exhaust steam recovery mechanism 100, a plurality of magnetic spiral moving components 207 are installed in the spiral piston component 203, the magnetic spiral moving component 207 includes a spiral sleeve 2072, the spiral sleeve 2072 is adapted to the spiral blades 204, the spiral sleeve 2072 is sleeved on the heat exchange tube 2012, a magnetic cleaning component 208 is arranged inside the heat exchange tube 2012, and magnetic attraction is generated between the magnetic cleaning component 208 and the magnetic spiral moving component 207.
[0052] In this embodiment: the spiral piston assembly 203 is driven to move up and down by the adjustment assembly 202, so that the spiral piston assembly 203 drives the magnetic spiral moving assembly 207 to move up and down, so that the magnetic spiral moving assembly 207 drives the magnetic cleaning assembly 208 to rotate through magnetism, and then the magnetic cleaning assembly 208 can clean the heat exchange tube 2012. After cleaning, the liquid film is reduced, which can ensure the contact area between the exhaust steam and the heat exchange tube 2012, and avoid increasing the wall thickness of the heat exchange tube 2012. In this way, the spiral blade 204 and the spiral piston assembly 203 can be squeezed up and down to further improve the heat exchange effect, greatly improve the heat exchange efficiency, and thus improve the exhaust steam recovery efficiency. In addition, the device has a simple structure, compact design between the structures, simple and convenient operation, and improves the overall performance and efficiency, while improving the stability and reliability of the system.
[0053] The working principle of the present invention is as follows: when exhaust steam is recovered, exhaust steam is introduced into the recovery tank 101 through the exhaust steam inlet 102, and heat exchange liquid enters the heat exchange disk 2011 through the heat exchange inlet 106, and enters the heat exchange tube 2012, so that the exhaust steam is introduced into the recovery tank 101 to contact the heat exchange tube 2012 and the spiral blade 204, so that the heat exchange liquid flows downward to perform heat exchange operation, and the liquid after heat exchange is discharged through the heat exchange outlet 105, and the exhaust steam after heat exchange is discharged through the exhaust steam outlet 103, and the condensed water generated in the heat exchange process falls downward along the surface of the heat exchange tube 2012 into the spiral path 2032, and enters the heat exchange disk 2011 below along the spiral path 2032, and is finally discharged through the condensed water outlet 104;
[0054] When cleaning, the first gear 2022 is driven to rotate by the motor 2021, and the first gear 2022 is meshed with the second gear 2023 for transmission, so that the second gear 2023 drives the screw 2024 to rotate, the screw 2024 drives the nut 2025 to move, the nut 2025 drives the movable plate 2026 to move, and the movable plate 2026 drives the travel switch 2027 to move up and down, so that the two travel switches 2027 contact the heat exchange plate 2011 alternately, so that the nut 2025 drives the movable plate 2026 to move up and down, and the movable plate 2026 drives the spiral piston assembly 203 to move up and down, so that the spiral piston assembly 203 moves up and down, which can play a role of pressurization in the recovery tank 101, thereby facilitating the improvement of heat recovery efficiency;
[0055] At the same time, the up and down movement of the spiral piston assembly 203 also drives the magnetic spiral travel assembly 207 to move, so that the spiral sleeve 2072 moves along the spiral blade 204 and rotates, so that the spiral sleeve 2072 drives the first magnet 2074 to rotate, and the first magnet 2074 drives the second magnet 2081 to rotate through magnetism, and the second magnet 2081 drives the connecting piece 2082 to rotate, and the connecting piece 2082 drives the brush 2083 to rotate, so that the brush 2083 cleans the inner wall of the heat exchange tube 2012.
[0056] Importantly, it should be noted that the construction and arrangement of the present application shown in a plurality of different exemplary embodiments are only exemplary. Although only a few embodiments are described in detail in this disclosure, it should be readily understood by those who refer to this disclosure that many modifications are possible (e.g., the size, scale, structure, shape and proportion of various elements, and parameter values (e.g., temperature, pressure, etc.), installation arrangement, use of materials, color, directional changes, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in the application. For example, the element shown as integrally formed can be composed of multiple parts or elements, the position of the element can be inverted or otherwise changed, and the nature or number or position of the discrete element can be changed or changed. Therefore, all such modifications are intended to be included in the scope of the present invention. The order or sequence of any process or method steps can be changed or reordered according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure of performing the function described herein, and is not only structurally equivalent but also equivalent structure. Without departing from the scope of the present invention, other replacements, modifications, changes and omissions can be made in the design, operating conditions and arrangement of the exemplary embodiments. Therefore, the invention is not limited to a specific embodiment, but extends to numerous modifications still falling within the scope of the appended claims.
[0057] Additionally, in order to provide a concise description of exemplary embodiments, all features of an actual embodiment (ie, those features that are not relevant to the best mode presently contemplated for carrying out the invention or those that are not relevant to implementing the invention) may not be described.
[0058] It will be appreciated that in the development of any actual implementation, as in any engineering or design project, numerous implementation-specific decisions may be made. Such a development effort may be complex and time-consuming, but will be a routine task of design, fabrication, and production for those of ordinary skill having the benefit of this disclosure without undue experimentation.
[0059] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention rather than to limit it. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present invention may be modified or replaced by equivalents without departing from the spirit and scope of the technical solutions of the present invention, which should all be included in the scope of the claims of the present invention.
Claims
1. A boiler room exhaust steam recovery device, characterized in that: It comprises an exhaust steam recovery mechanism (100), wherein an exhaust steam heat exchange mechanism (200) is arranged inside the exhaust steam recovery mechanism (100); The exhaust steam heat exchange mechanism (200) comprises a heat exchange component (201), the heat exchange component (201) is built in the exhaust steam recovery mechanism (100), the heat exchange component (201) comprises a plurality of heat exchange tubes (2012), a plurality of spiral blades (204) are fixedly connected to the outside of the heat exchange component (201), an adjustment component (202) is installed in the heat exchange component (201), a spiral piston component (203) is installed on the adjustment component (202), the spiral piston component (203) is arranged in the exhaust steam recovery mechanism (100), and a plurality of magnetic spiral moving components (207) are installed in the spiral piston component (203); The magnetic suction type spiral moving component (207) comprises a spiral sleeve (2072), the spiral sleeve (2072) is adapted to the spiral blade (204), the spiral sleeve (2072) is sleeved on the heat exchange tube (2012), a magnetic suction type cleaning component (208) is arranged inside the heat exchange tube (2012), and magnetic attraction is generated between the magnetic suction type cleaning component (208) and the magnetic suction type spiral moving component (207).
2. A boiler room exhaust steam recovery device as claimed in claim 1, characterized in that: The exhaust steam recovery mechanism (100) comprises a recovery tank (101), an exhaust steam inlet (102) and a condensed water outlet (104) are fixedly installed on one side of the recovery tank (101), and an exhaust steam outlet (103) is fixedly installed on the other side of the recovery tank (101).
3. A boiler room exhaust steam recovery device as claimed in claim 2, characterized in that: A heat exchange inlet (106) and a heat exchange outlet (105) are respectively installed above and below the recovery tank (101).
4. A boiler room exhaust steam recovery device as claimed in claim 2, characterized in that: Two heat exchange plates (2011) are fixedly mounted on the upper and lower ends of the plurality of heat exchange tubes (2012), respectively, and the two heat exchange plates (2011) are fixedly mounted inside the recovery tank (101).
5. A boiler room exhaust steam recovery device as claimed in claim 4, characterized in that: The adjustment component (202) comprises a motor (2021) and a screw (2024); the motor (2021) is fixedly mounted on the top of the recovery tank (101); the output shaft of the motor (2021) is fixedly connected to a first gear (2022); one side of the first gear (2022) is meshingly connected to a second gear (2023); the second gear (2023) is fixedly connected to the top of the screw (2024); and the screw (2024) is rotatably mounted on two heat exchange plates (2011) via two bearings.
6. A boiler room exhaust steam recovery device as claimed in claim 5, characterized in that: The screw rod (2024) is threadedly connected with a nut (2025), the nut (2025) is fixedly connected with a moving disk (2026) outside, and travel switches (2027) are fixedly installed above and below the moving disk (2026).
7. A boiler room exhaust steam recovery device as claimed in claim 6, characterized in that: The spiral piston assembly (203) comprises a spiral track (2032), the inner ring of the spiral track (2032) is fixedly connected to an inner spiral piston ring (2033), the inner spiral piston ring (2033) is fixedly connected to a movable disk (2026), the outer part of the spiral track (2032) is fixedly connected to an outer spiral piston ring (2031), and the outer spiral piston ring (2031) is arranged in a recovery tank (101).
8. A boiler room exhaust steam recovery device as claimed in claim 7, characterized in that: Three guide sleeves (206) are fixedly connected to the outer spiral piston ring (2031), and the guide sleeves (206) are slidably connected to the guide rods (205). The two ends of the three guide rods (205) are respectively fixedly connected between the two heat exchange plates (2011).
9. A boiler room exhaust steam recovery device as claimed in claim 7, characterized in that: The outer portion of the spiral sleeve (2072) is fixedly connected to an inner sleeve (2073), the outer portion of the inner sleeve (2073) is fixedly connected to an annular ring (2071), and the annular ring (2071) is rotatably mounted on the spiral track (2032) via a bearing; The interior of the spiral sleeve (2072) is fixedly connected with a first magnet (2074), and the first magnet (2074) is fitted with the exterior of the heat exchange tube (2012).
10. A boiler room exhaust steam recovery device as claimed in claim 9, characterized in that: The magnetic cleaning component (208) includes a connecting piece (2082), one side of which is fixedly connected to a second magnet (2081), the second magnet (2081) is attached to the inner wall of the heat exchange tube (2012), the second magnet (2081) is magnetically attracted to the first magnet (2074), and the upper and lower sides of the connecting piece (2082) are fixedly connected to brushes (2083), and the brushes (2083) overlap the inner wall of the heat exchange tube (2012).
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Heat exchange device of high-temperature mold temperature controller
CN120716076A