Rotor iron core groove profile detection device

By designing a rotor core groove-type detection device with lifting cylinder and contact sensing module, the problem of the detection device lacking auxiliary adjustment function is solved, automatic detection and unloading operations are realized, and detection efficiency and accuracy are improved.

CN222912613UActive Publication Date: 2025-05-27江苏联博精密科技股份有限公司
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Patent Information

Application Number
CN202421989151.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-16
Publication Date
2025-05-27
Estimated Expiration
2034-08-16

AI Technical Summary

Technical Problem

The rotor iron core groove type detection device lacks auxiliary adjustment function when used, which increases the trouble of manually fixing and placing the workpiece, affecting the detection efficiency.

Method used

A detection device including a fixed base, a detection table body, a lifting cylinder, a contact induction module and a discharge cylinder is designed. Automatic detection and discharge operations are realized through the lifting cylinder and a contact induction module to reduce manual intervention.

Benefits of technology

Through automated lifting and unloading operations, the efficiency of workpiece placement detection is improved, the trouble of manual operation is reduced, and the continuity and accuracy of detection is improved.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN222912613U_ABST
    Figure CN222912613U_ABST
Patent Text Reader

Abstract

The utility model discloses a rotor iron core groove profile detection device, comprising a fixed pedestal, the upper part of the fixed pedestal is fixedly connected with a detection bench body, the detection bench body is fixedly connected with a pin shaft, the pin shaft is inserted with a fixed member, the fixed member is fixedly connected with a detection shaft rod, and the detection shaft rod is fixedly connected with the detection bench body. The side wall of the detection table body is fixedly connected with detection scales matched with the detection shaft lever, the upper part of the detection table body and the lower part of the detection shaft lever are both provided with positioning pins, and the two groups of positioning pins correspond to each other up and down; a lifting air cylinder is fixedly connected to the upper portion of the fixed base, and a connecting frame rotationally connected with the fixed component is fixedly connected to the output end of the lifting air cylinder. The utility model belongs to the technical field of motor rotor detection, and effectively solves the problems that a rotor iron core groove profile detection device lacks an auxiliary adjustment function when in use, and the trouble of manually fixing and placing a workpiece is increased.
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Description

Technical Field

[0001] The utility model belongs to the technical field of motor rotor detection, and specifically refers to a rotor core groove type detection device. Background Art

[0002] The distributed winding capacitor-run single-phase asynchronous motor mainly consists of a working winding and a starting working winding, forming an elliptical rotating magnetic field. During operation, the ellipticity of the magnetic field changes with the load, which has a particularly large impact on the performance and noise of the motor. Effective measures must be taken to suppress it. The most common current control method is to control the rotor skew, that is, evenly distributed array of skew slots are provided on the circumferential outer wall surface of the rotor core; the existing common groove type detection method is to measure with a vernier caliper, and measuring with a vernier caliper has relatively high requirements for the detector. Different people may measure different results due to inconsistent force, and the human factor is relatively large.

[0003] Publication (Announcement) No.: CN217716199U provides a new type of motor core detection tooling that reduces the measurement error of the skew angle in the motor rotor while improving the detection efficiency.

[0004] However, when using the above patent, it is necessary to manually install and fix the rotor core, which is relatively inconvenient to use, and loading and unloading workpieces affects the detection efficiency. Content of the Utility Model

[0005] The technical problem to be solved by the utility model is that when the rotor core groove type detection device is in use, it lacks an auxiliary adjustment function, increasing the trouble of manually fixing and placing the workpiece.

[0006] The technical solution adopted by the utility model is as follows: A rotor core groove type detection device proposed by the utility model includes a fixed base, a detection table body is fixedly connected to the upper part of the fixed base, a pin shaft is fixedly connected to the detection table body, a fixing member is inserted on the pin shaft, a detection shaft rod is fixedly connected to the fixing member, a detection scale matched with the detection shaft rod is fixedly connected to the side wall of the detection table body, positioning pins are provided on both the upper part of the detection table body and the lower part of the detection shaft rod, and the two groups of positioning pins correspond up and down;

[0007] A lifting cylinder is fixedly connected to the upper part of the fixed base, and a connecting frame rotatably connected to the fixing member is fixedly connected to the output end of the lifting cylinder.

[0008] Further, a guide rod is fixedly connected to the upper part of the detection table body, and the connecting frame is slidably arranged on the guide rod.

[0009] Further, a mounting plate is fixedly connected to the upper part of the guide rod, and a contact induction module matched with the connecting frame is fixedly connected to the mounting plate.

[0010] Furthermore, a material unloading platform is fixedly connected to the side of the fixed base, a mounting vertical plate is fixedly connected to the material unloading platform, the material unloading platform and the mounting vertical plate are vertically arranged, and a material unloading auxiliary mechanism is provided on the mounting vertical plate.

[0011] Furthermore, the material unloading auxiliary mechanism comprises a material unloading cylinder which is arranged through the mounting vertical plate, and a material unloading push plate is fixedly connected to the output end of the material unloading cylinder.

[0012] Furthermore, a controller is fixedly connected to the mounting plate, the contact sensing module is electrically connected to the controller, and the controller is electrically connected to the unloading cylinder.

[0013] The beneficial effects achieved by the utility model using the above structure are as follows:

[0014] 1. Improve the efficiency of workpiece placement detection by setting up a mechanism that facilitates lifting and lowering control;

[0015] 2. Set up sensing equipment to automatically control the auxiliary mechanism for material unloading to reduce the trouble of loading and unloading operations. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall structure of an embodiment of the utility model;

[0017] Figure 2 It is a schematic diagram of the overall structure of another perspective of an embodiment of the utility model;

[0018] Figure 3 This is a reference diagram of the use status of the touch sensing module;

[0019] Figure 4 This is a schematic diagram of the structural installation of the test bench body.

[0020] Among them, 1. Fixed base; 2. Testing table body; 3. Pin shaft; 4. Fixed component; 5. Testing shaft rod; 6. Testing scale; 7. Positioning pin; 8. Lifting cylinder; 9. Connecting frame; 10. Guide rod; 11. Mounting plate; 12. Contact sensing module; 13. Unloading table; 14. Mounting vertical plate; 15. Unloading cylinder; 16. Unloading push plate; 17. Controller. DETAILED DESCRIPTION

[0021] like Figure 1 , Figure 2 , Figure 3 and Figure 4As shown in the figure, a rotor core slot type detection device proposed by the utility model includes a fixed base 1. A detection table body 2 is fixedly connected to the upper part of the fixed base 1. A pin shaft 3 is fixedly connected to the detection table body 2. A fixing member 4 is inserted on the pin shaft 3. A detection shaft rod 5 is fixedly connected to the fixing member 4. A detection scale 6 that cooperates with the detection shaft rod 5 is fixedly connected to the side wall of the detection table body 2. Positioning pins 7 are provided on the upper part of the detection table body 2 and the lower part of the detection shaft rod 5, and the two groups of positioning pins 7 correspond up and down. A lifting cylinder 8 is fixedly connected to the upper part of the fixed base 1, and a connecting frame 9 that is rotatably connected to the fixing member 4 is fixedly connected to the output end of the lifting cylinder 8.

[0022] A guide rod 10 is fixedly connected to the upper part of the detection table body 2, and the connecting frame 9 is slidably arranged on the guide rod 10. An installation plate 11 is fixedly connected to the upper part of the guide rod 10, and a contact induction module 12 that cooperates with the connecting frame 9 is fixedly connected to the installation plate 11.

[0023] It should be noted that the contact position between the contact induction module 12 and the connecting frame 9 is at the uppermost end of the lifting height of the fixing member 4, and contact induction control is carried out through this loading and unloading position.

[0024] A blanking table plate 13 is fixedly connected to the side of the fixed base 1. An installation vertical plate 14 is fixedly connected to the blanking table plate 13. The blanking table plate 13 and the installation vertical plate 14 are vertically arranged, and a blanking auxiliary mechanism is provided on the installation vertical plate 14. The blanking auxiliary mechanism includes a blanking cylinder 15 that penetrates through the installation vertical plate 14, and a blanking push plate 16 is fixedly connected to the output end of the blanking cylinder 15.

[0025] A controller 17 is fixedly connected to the installation vertical plate 14. The contact induction module 12 is electrically connected to the controller 17, and the controller 17 is electrically connected to the blanking cylinder 15.

[0026] It should be noted that by placing the detected workpiece on the blanking table plate 13, during the continuous detection operation process, with the loading and unloading adjustment process of the workpiece to be detected, induction control is carried out through the contact induction module 12 to realize the automatic auxiliary blanking operation of the blanking cylinder 15 and the blanking push plate 16.

[0027] During specific use, the user sleeved the rotor core slot type detection workpiece on the pin shaft 3, controlled the lifting cylinder 8 to work, the output end contracted, pulled the connecting frame 9 to drive the fixing member 4 to move down for fixation, and carried out the angular detection operation by matching the detection shaft rod 5 and the detection scale 6. After the detection is completed, the lifting cylinder 8 rises to remove the workpiece.

[0028] During the upward movement of the connecting frame 9, the contact induction module 12 contacts the connecting frame 9, and the control signal controls the working of the blanking cylinder 15 through the controller 17. The output end extends, pushing the blanking push plate 16 forward to automatically blank the previously detected workpieces in the previous group; after the blanking cylinder 15 resets, the workpieces that have not been blanked are placed in it.

[0029] Then, the new workpieces are reinstalled on the inspection table body 2, and the above steps are repeated to facilitate continuous inspection operations.

[0030] The above is the entire usage process of a rotor core slot type detection device.

[0031] The above describes the present invention and its implementation manners. Such a description is not restrictive, and what is shown in the drawings is only one of the implementation manners of the present invention. The actual structure is not limited thereto. Generally speaking, if those of ordinary skill in the art are inspired by it and design similar structural manners and embodiments without creative efforts without departing from the spirit of the present invention, they shall fall within the protection scope of the present invention.

Claims

1. A rotor core slot detection device, comprising a fixed base (1), a detection platform body (2) is fixedly connected to the upper part of the fixed base (1), a pin shaft (3) is fixedly connected to the detection platform body (2), a fixing member (4) is inserted into the pin shaft (3), a detection shaft rod (5) is fixedly connected to the fixing member (4), a detection scale (6) matched with the detection shaft rod (5) is fixedly connected to the side wall of the detection platform body (2), and positioning pins (7) are provided on the upper part of the detection platform body (2) and the lower part of the detection shaft rod (5), characterized in that: The two groups of positioning pins (7) correspond to each other up and down; A lifting cylinder (8) is fixedly connected to the upper portion of the fixed base (1), and a connecting frame (9) rotatably connected to the fixed component (4) is fixedly connected to the output end of the lifting cylinder (8).

2. A rotor core slot detection device according to claim 1, characterized in that: A guide rod (10) is fixedly connected to the upper part of the detection platform body (2), and the connecting frame (9) is slidably arranged on the guide rod (10).

3. A rotor core slot detection device according to claim 2, characterized in that: A mounting plate (11) is fixedly connected to the upper portion of the guide rod (10), and a contact sensing module (12) matching with the connecting frame (9) is fixedly connected to the mounting plate (11).

4. A rotor core slot detection device according to claim 3, characterized in that: A material unloading platform (13) is fixedly connected to the side of the fixed base (1), a mounting vertical plate (14) is fixedly connected to the material unloading platform (13), the material unloading platform (13) and the mounting vertical plate (14) are vertically arranged, and a material unloading auxiliary mechanism is provided on the mounting vertical plate (14).

5. A rotor core slot detection device according to claim 4, characterized in that: The material unloading auxiliary mechanism comprises a material unloading cylinder (15) which is arranged to penetrate the mounting vertical plate (14), and a material unloading push plate (16) is fixedly connected to the output end of the material unloading cylinder (15).

6. A rotor core slot type detection device according to claim 5, characterized in that: A controller (17) is fixedly connected to the mounting vertical plate (14), the contact sensing module (12) is electrically connected to the controller (17), and the controller (17) is electrically connected to the unloading cylinder (15).

Citation Information

Patent Citations

  • Novel motor iron core detection tool

    CN217716199U