Online detection system for aero-engine blade
By designing an online detection system for air engine blades and using automation technology to realize online detection of blades, the problems of low efficiency and poor accuracy of existing detection methods are solved, and the detection accuracy and efficiency are improved.
Patent Information
- Application Number
- CN202421584757.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-05
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2034-07-05
AI Technical Summary
The existing aircraft engine blade detection methods are low efficiency, poor repetition, and high labor intensity. Due to manual participation, there are problems of poor detection accuracy and subjectivity.
Design an online detection system for air engine blades, including incoming material conveying lines, storage libraries, automatic measurement devices and transfer robots, to realize automatic online detection of blades and avoid manual participation.
It improves detection accuracy, reduces measurement errors, improves detection efficiency, and avoids errors and high costs caused by manual participation.
Smart Images

Figure CN222912683U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of aero-engine blade detection, and specifically relates to an on-line detection system for aero-engine blades. Background Art
[0002] Aero-engine blades are one of the key parts in aero-engines. They have complex shapes, harsh stress conditions, large size spans, and bear heavy loads. The external geometric dimensions of the blades determine the working performance of the engine, and their shapes and positions are closely related to the characteristic parameters of the engine, the pressure ratio of the compressor, the turbine speed, etc. Their quality and technical level directly affect the performance and life of the engine. Therefore, in the process of blade design, manufacturing, and detection, advanced detection technologies and management means are required to ensure that the quality and performance of the blades reach the best state. Therefore, the geometric detection of engine blades is particularly important.
[0003] At present, with the continuous improvement of aero-engine performance, new requirements have been put forward for the detection indexes after blade profile machining, especially for the requirements of detection accuracy and detection efficiency. To meet these requirements, advanced detection equipment and technologies are needed to accurately measure and evaluate the profile, curvature, surface roughness, etc. of the blade profile.
[0004] Currently, the commonly used detection methods mainly rely on traditional measurement tools and technologies, such as calipers, micrometers, microscopes, etc. The above detection methods are inefficient, have poor repeatability, relatively high labor intensity, and relatively high manual participation costs. Due to manual participation, there are certain errors and subjectivity in manual detection, often resulting in poor detection accuracy. Due to the large errors and uncertainties in the manual detection method, the detection results are greatly affected by factors such as the technical level, experience, and fatigue of the operators.
[0005] The above information disclosed in this background art is only used to increase the understanding of the background art of this application. Therefore, it may include prior art that is not known to those of ordinary skill in the art. Summary of the Utility Model
[0006] In view of the above technical problems existing in the detection of aero-engine blades in the prior art, the utility model provides an on-line detection system for aero-engine blades, which can realize the on-line automatic detection of aero-engine blades, avoid manual participation in measurement, and improve the measurement accuracy.
[0007] To achieve the above utility model / design purpose, the utility model adopts the following technical solutions:
[0008] An on-line detection system for aero-engine blades includes:
[0009] The incoming material conveying line body, on which there are a plurality of blade fixture modules arranged side by side and configured with fixtures are conveyed;
[0010] The storage repository is used for temporarily storing the blade fixture modules conveyed by the incoming material conveying line;
[0011] The automatic measuring device is used for measuring and detecting the aero-engine blades;
[0012] The transfer robot is arranged on one side of the incoming material conveying line body and can transfer the blade fixture modules between the incoming material conveying line body, the storage repository and the automatic measuring device.
[0013] In some embodiments of the present application, the storage repository includes:
[0014] The repository base body;
[0015] And a plurality of storage racks arranged on the repository base body, the heights of the plurality of storage racks are different, and material detection sensors are arranged on each storage rack;
[0016] The storage rack includes a support frame body and a bearing member arranged on the support frame body;
[0017] An insertion part for cooperating with the fixture and a fixture avoidance part for avoiding the fixture are arranged on the bearing member.
[0018] In some embodiments of the present application, the transfer robot includes:
[0019] The robot body;
[0020] And a fixture gripper detachably connected to the end of the robot body, the fixture gripper includes:
[0021] The gripper seat;
[0022] And a pneumatic gripper module connected to the gripper seat, there are 2 pneumatic gripper modules, and each pneumatic gripper module includes:
[0023] The parallel opening and closing air gripper;
[0024] And pneumatic clamping members, there are 2, respectively connected to the parallel opening and closing air gripper, and can be relatively opened or closed under the drive of the parallel opening and closing air gripper.
[0025] In some embodiments of the present application, a clamping notch is formed on the side of the pneumatic clamping member, and clamping limiting inclined surfaces are formed on the front side and the rear side of the clamping notch, which are used for clamping on the clamping part at the bottom of the fixture to limit the fixture and the blade fixture module and prevent them from moving forward and backward and disengaging from the fixture gripper.
[0026] A first connecting portion is further provided on the gripper seat, and the first connecting portion is connected to the robot body;
[0027] The first connecting portion is a first connecting seat vertically provided on the gripper seat, and a groove is formed inside.
[0028] An insertion protrusion adapted to the groove is formed on the robot body, and the gripper seat is connected by insertion fit of the groove and the insertion protrusion.
[0029] A first insertion hole is formed on the first connecting seat, and a second insertion hole is formed on the insertion protrusion. After the first connecting seat and the robot body are inserted and fitted, the two are further locked and positioned by inserting pins into the first insertion hole and the second insertion hole respectively.
[0030] In some embodiments of the present application,
[0031] The fixture includes:
[0032] A fixture base;
[0033] A first clamping module, fixedly assembled on the fixture base, including a first jaw module for clamping and positioning one end of the engine blade;
[0034] A second clamping module, slidably connected to the fixture base, arranged opposite to the first clamping module, and a receiving space is formed between it and the first clamping module;
[0035] Including: a second jaw module for clamping and positioning the other end of the engine blade;
[0036] A positioning and tensioning assembly, connected between the first clamping module and the second clamping module, for positioning the second clamping module and the first clamping module after the second clamping module is slid and adjusted in place.
[0037] In some embodiments of the present application, the second clamping module includes: a second clamping base, including: a transverse base portion;
[0038] A vertical base portion, a support portion protrudes from the vertical base portion, is vertically arranged, and a first support position is formed at the top of the support portion;
[0039] The height of the support portion is less than that of the vertical base portion, and a first limiting portion for limiting the end of the engine blade is formed on the part of the vertical base portion higher than the support portion;
[0040] The second jaw module includes:
[0041] Two first jaw parts, symmetrically arranged on both sides of the support portion, with a height higher than that of the support portion, and the two first jaw parts respectively clamp and limit the two sides of the engine blade.
[0042] In some embodiments of the present application, the first clamping module includes: a first clamping base;
[0043] and a convex portion formed on the first clamping base. A second support position is formed at the top of the convex portion. The height of the convex portion is less than that of the first clamping base, and a second limiting portion is formed at the part of the first clamping base higher than the convex portion;
[0044] The first jaw module includes: a second jaw portion disposed at one side of the convex portion;
[0045] and a third jaw portion cooperating with the second jaw, extending from the convex portion and disposed at the other side of the convex portion, opposite to the second jaw portion.
[0046] In some embodiments of the present application, the positioning and tensioning assembly includes:
[0047] a tensioning member assembled in the first clamping module and passing through the first clamping module, and a threaded screwing portion screwed into the second clamping module is formed at its end;
[0048] an elastic support member sleeved on the tensioning member, with one end abutted against the first clamping module and the other end abutted against the second clamping module.
[0049] In some embodiments of the present application, a positioning portion for facilitating the placement of the fixture on the fixture rack, a clamping operation portion for facilitating the clamping operation, and a positioning groove for storage and placement are formed at the bottom of the fixture base.
[0050] In some embodiments of the present application, it further includes: a fixed tray fixed on the tabletop of the automatic measuring device;
[0051] a pneumatic zero-point positioning chuck assembled on the fixed tray, and a wedge portion cooperating with the positioning groove is provided on the pneumatic zero-point positioning chuck.
[0052] Compared with the prior art, the advantages and positive effects of the present utility model are:
[0053] When the on-line detection system for aero-engine blades proposed by the present utility model is in use, the blade fixture module to be detected and measured is sequentially conveyed by the incoming material conveying line body to a position close to the transfer robot. The transfer robot operates to clamp the blade fixture module from the incoming material conveying line body, then transfers and places it on the storage repository at a position on one side for storage. Then, the blade fixture module on the storage repository is clamped to the automatic measuring device, and the automatic measuring device measures and detects it. The aero-engine blades are transferred from the incoming material conveying line body to the storage repository, and are clamped from the storage repository for automatic measurement. The entire measurement process does not require manual participation in measurement, effectively avoiding the problems of large measurement errors and low measurement accuracy caused by manual participation.
[0054] After reading the specific implementation manners of the present utility model in conjunction with the accompanying drawings, other features and advantages of the present utility model will become clearer. Brief Description of the Drawings
[0055] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model, the following will briefly introduce the drawings required to be used in the embodiments. Obviously, the drawings in the following description are some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.
[0056] Figure 1 is a three-dimensional structure diagram of an embodiment of the on-line detection system for aero-engine blades proposed by the present utility model;
[0057] Figure 2 is a structural schematic diagram of the storage repository of the on-line detection system for aero-engine blades proposed by the present utility model;
[0058] Figure 3 is a structural schematic diagram of the transfer robot of the on-line detection system for aero-engine blades proposed by the present utility model;
[0059] Figure 4 is a structural schematic diagram of the fixture gripper of the on-line detection system for aero-engine blades proposed by the present utility model grasping the fixture;
[0060] Figure 5 is a structural schematic diagram of the automatic measuring device of the on-line detection system for aero-engine blades proposed by the present utility model;
[0061] Figure 6 is a structural schematic diagram of the pneumatic zero-point positioning chuck of the on-line detection system for aero-engine blades proposed by the present utility model cooperating with the fixture;
[0062] Figure 7It is a schematic structural diagram of a fixture clamping an aero-engine blade in the on-line detection system for aero-engine blades proposed by the present utility model;
[0063] Figure 8 It is a schematic structure of the fixture of the on-line detection system for aero-engine blades proposed by the present utility model Figure One ;
[0064] Figure 9 It is a schematic structure of the fixture of the on-line detection system for aero-engine blades proposed by the present utility model Figure Two ;
[0065] Figure 10 It is a top view of the fixture of the on-line detection system for aero-engine blades proposed by the present utility model;
[0066] Figure 11 It is Figure 10 A-A sectional view;
[0067] Figure 12 It is Figure 10 B-B sectional view.
[0068] In the figure, 100, incoming material conveying line body; 200, engine blade; 300, storage; 310, storage base; 320, storage rack; 321, support frame body; 322, bearing member; 323, insertion part; 324, fixture avoidance part; 400, automatic measuring device; 410, measuring table; 500, transfer robot; 510, robot body; 520, fixture gripper; 521, gripper seat; 5211, first connection part; 522, pneumatic jaw module; 5221, parallel opening and closing air jaw; 5222, pneumatic clamping member; 5223, clamping notch; 5224, clamping limit inclined surface; 600, fixture base; 610, positioning part; 620, clamping operation part; 700, second clamping module; 710, second jaw module; 711, first jaw part; 720, second clamping base; 721, horizontal base part; 722, vertical base part; 723, support part; 724, first support position; 725, first limit part; 800, first clamping module; 810, first jaw module; 811, second jaw part; 812, third jaw part; 820, first clamping base; 821, convex part; 822, second support position; 823, second limit part; 830, tensioning member; 831, threaded screwing part; 840, elastic support member; 850, locking member; 910, fixed tray; 920, pneumatic zero-point positioning chuck; 921, wedge part. Specific embodiments
[0069] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.
[0070] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore, should not be construed as a limitation to the present utility model.
[0071] In the description of the present utility model, it should be noted that unless otherwise clearly specified and limited, the terms "installation", "connection", and "connection" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific situations. In the description of the embodiments, specific features, structures, materials, or characteristics can be combined in a suitable manner in any one or more embodiments or examples.
[0072] The terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include one or more of such features.
[0073] In the description of the present utility model, unless otherwise stated, the meaning of "a plurality" is two or more.
[0074] In some embodiments of the present application, an on-line detection system for aero-engine blades is proposed, which is used to realize automatic on-line detection and measurement of aero-engine blades.
[0075] For the convenience of transporting and measuring the aero-engine blade 200, the aero-engine blade 200 is clamped and fixed inside the fixture to form a blade fixture module. When measuring or transporting, the fixture and the aero-engine blade move synchronously as a module.
[0076] Specifically, the on-line detection system for aero-engine blades includes:
[0077] The incoming material conveying line 100 has a plurality of blade fixture modules equipped with clamps arranged side by side and conveyed on the incoming material line.
[0078] Through the incoming material conveying line 100, the incoming material conveying of the blade fixture module can be realized, and the blade fixture module is automatically conveyed to the measurement position that needs to be measured.
[0079] In some embodiments, the incoming material conveying line 100 can directly select a line body structure such as a belt conveyor in the prior art that can automatically convey materials.
[0080] The storage repository 300 is used to temporarily store the blade fixture modules conveyed by the incoming material conveying line.
[0081] The blade fixture modules conveyed through the incoming material conveying line 100 do not directly enter the automatic measuring device 400 for measurement, but are first placed at the position of the storage repository 300 for temporary storage and static placement to ensure the measurement accuracy of the subsequent aeroengine blades 200.
[0082] The automatic measuring device 400 is used to measure and detect the aeroengine blades 200.
[0083] In some embodiments, the automatic measuring device 400 is an existing coordinate measuring machine. The coordinate measuring machine includes a measuring body, and a measuring table 410 is arranged on the measuring body and a measuring module is arranged above the measuring table 410.
[0084] The measuring module includes a probe. Through the probe above it, it can be directly used to detect and measure relevant parameters of the aeroengine blades. The probe can select an existing star probe for measurement.
[0085] For example, during measurement, the probe can directly detect size parameters such as the profile, shroud, and root structure of the aeroengine blade 200.
[0086] The coordinate measuring machine can adopt the existing measuring machine structure, and the probe can also adopt the existing probe of the coordinate measuring machine.
[0087] The transfer robot 500 is arranged between the incoming material conveying line 100, the storage repository 300, and the automatic measuring device 400, and can transfer the blade fixture module between the incoming material conveying line 100, the storage repository 300, and the automatic measuring device 400.
[0088] The transfer robot 500 is arranged at a position between the incoming material conveying line, the automatic measuring device 400, and the storage repository 300 so that the distances between it and the incoming material conveying line 100, the storage repository 300, and the automatic measuring device 400 are all relatively close, facilitating its transfer of the blade fixture module.
[0089] In the on-line detection system for the aero-engine blade 200 in this embodiment, when in use, the blade fixture module to be detected and measured is sequentially conveyed by the incoming material conveying line body 100 to a position close to the transfer robot 500. The transfer robot 500 operates to clamp the blade fixture module from the incoming material conveying line body 100, and then transfers and places it on the storage repository 300 at a position on one side for storage. Then, the blade fixture module on the storage repository 300 is clamped to the automatic measuring device 400, and the automatic measuring device 400 measures and detects it. The aero-engine blade is transferred from the incoming material conveying line body 100 to the storage repository 300, and is clamped from the storage repository 300 for automatic measurement. The entire measurement process does not require manual participation in measurement, effectively avoiding the problems of large measurement errors and low measurement accuracy caused by manual participation.
[0090] In addition, in this embodiment, by assembling and clamping the aero-engine blade 200 inside the fixture for transfer and measurement, compared with the method of directly grasping the aero-engine blade 200 for measurement, it will not damage the aero-engine blade 200, and it is convenient for transfer. It not only ensures the measurement accuracy, but also realizes the protection of the aero-engine blade.
[0091] In some embodiments of the present application, the storage repository 300 includes:
[0092] A library base body 310;
[0093] And a plurality of storage racks 320 arranged on the library base body 310. The heights of the plurality of storage racks 320 are different, and a material detection sensor is arranged on each storage rack 320;
[0094] The library base body 310 constitutes the support frame of the storage repository 300 and is used to play a supporting and bearing role.
[0095] By arranging storage racks 320 with different heights to realize the placement of blade fixture modules of different models.
[0096] The material detection sensor on each storage rack 320 can be used to detect whether a blade fixture module is placed on the storage rack 320.
[0097] The storage rack 320 includes a support frame body 321 and a bearing member 322 arranged on the support frame body 321;
[0098] The bearing member 322 is provided with an insertion part 323 for cooperating with the fixture and a fixture avoidance part 324 for avoiding the fixture.
[0099] In some embodiments, the support frame 321 includes a first support leg and a second support leg, and the bearing member 322 is connected between the first support leg and the second support leg for bearing and supporting the blade fixture module.
[0100] In some embodiments of the present application, the bearing member 322 is a bearing plate, and the insertion portion 323 is a jack, so as to facilitate the blade fixture module to be inserted and fixed in place.
[0101] The fixture avoidance portion 324 is a fixture avoidance opening for avoiding the blade fixture module.
[0102] In some embodiments of the present application, the transfer robot includes:
[0103] A robot body 510;
[0104] And a fixture gripper 520 detachably connected to the end of the robot body 510, and the fixture gripper 520 includes:
[0105] A gripper seat 521;
[0106] And a pneumatic gripper module 522 connected to the gripper seat 521, and there are 2 pneumatic gripper modules 522.
[0107] By providing 2 pneumatic gripper modules 522, one can be used while the other is in reserve, so as to improve the efficiency of loading and unloading.
[0108] The pneumatic gripper module 522 can be used to grip the blade fixture module.
[0109] Each pneumatic gripper module 522 includes:
[0110] A parallel opening and closing air gripper 5221;
[0111] And 2 pneumatic clamping members 5222, which are respectively connected to the parallel opening and closing air gripper 5221 and can be relatively opened or closed under the drive of the parallel opening and closing air gripper 5221.
[0112] The parallel opening and closing air gripper 5221 can directly adopt an existing structure, and the parallel opening and closing air gripper 5221 is used as a power source to drive the 2 pneumatic clamping members 5222 to act, open or close, so as to clamp the blade fixture module.
[0113] In some embodiments of the present application, a clamping notch 5223 is formed on the side of the pneumatic clamping member 5222, and the 2 pneumatic clamping members 5222 are oppositely arranged, and the clamping notches 5223 above them are oppositely arranged. When clamping the blade fixture module, the clamping notches 5223 of the 2 pneumatic clamping members 5222 are respectively clamped on the blade fixture module to realize the clamping and grasping operation of the blade fixture module.
[0114] In some embodiments, engaging limiting inclined surfaces 5224 are formed at the front side and the rear side of the engaging notch 5223 for engaging with the clamping operation portion 620 at the bottom of the fixture to limit the blade fixture module and prevent it from moving forward and backward and disengaging from the fixture gripper 520.
[0115] In some embodiments, to realize the connection between the fixture gripper 520 and the robot body 510, a first connection portion 5211 is further provided on the gripper seat 521.
[0116] The first connection portion 5211 is a first connection seat vertically provided on the gripper seat 521, and a groove is formed inside.
[0117] An insertion protrusion adapted to the groove is formed on the robot body 510, and the gripper seat 521 is connected by insertion fit of the groove and the insertion protrusion.
[0118] A first insertion hole is formed on the first connection seat, and a second insertion hole is formed on the insertion protrusion. After the first connection seat and the robot body 510 are inserted and fitted, they are further locked and positioned by inserting pins into the first insertion hole and the second insertion hole respectively.
[0119] The fixture base 600 constitutes the support body of the whole fixture and is used to bear and support the whole fixture.
[0120] The first clamping module 800 is fixedly assembled on the fixture base 600 and includes a first jaw module 810 for clamping and positioning one end of the engine blade 200.
[0121] The second clamping module 700 is slidably connected to the fixture base 600, is disposed opposite to the first clamping module 800, and a receiving space is formed therebetween.
[0122] It includes: a second jaw module 710 for clamping and positioning the other end of the engine blade 200.
[0123] The second clamping module 700 and the first clamping module 800 cooperate to realize the clamping and positioning of the engine blade 200.
[0124] The receiving space formed between the second clamping module 700 and the first clamping module 800 can be used to receive the engine blade 200.
[0125] When clamping and positioning the engine blade 200, the engine blade 200 can be placed inside the accommodating space between the second clamping module 700 and the first clamping module 800. Then, one end of the engine blade 200 is clamped and positioned by the second jaw module 710, and the other end of the engine blade 200 is clamped and positioned by the first jaw module 810 on the first clamping module 800, so as to realize the clamping and fixing of the engine blade 200, achieve the precise clamping and positioning of the engine blade 200, ensure the positioning effect of the engine blade 200, and further ensure the subsequent measurement accuracy of the engine blade 200.
[0126] The second clamping module 700 is connected to the fixture base 600 in a slidable manner. By sliding the second clamping module 700 relative to the first clamping module 800, the size of the accommodating space can be changed.
[0127] When it is necessary to clamp and position a larger-sized engine blade 200, the second clamping module 700 can be slid outwards to increase the distance between the first clamping module 800 and the second clamping module 700, so as to keep the larger-sized engine blade 200 clamped and fixed.
[0128] When it is necessary to clamp and position a smaller-sized engine blade 200, the second clamping module 700 can be slid inwards to reduce the distance between the first clamping module 800 and the second clamping module 700, so as to keep the smaller-sized engine blade 200 clamped and fixed. By the slidability of the second clamping module 700, the adaptation to different engine blades 200 is realized, and the versatility of the whole fixture is improved.
[0129] The positioning and tensioning assembly is connected between the second clamping module 700 and the first clamping module 800, and is used to position the first clamping module 800 and the second clamping module 700 after the second clamping module 700 is adjusted by sliding.
[0130] The positioning and tensioning assembly is mainly used to ensure that the first clamping module 800 after sliding into place can remain at the sliding adjustment position relative to the second clamping module 700.
[0131] The positioning and tensioning assembly is connected between the second clamping module 700 and the first clamping module 800, and can simultaneously apply a tensioning force and a pulling force to the second clamping module 700 and the first clamping module 800, so as to keep the second clamping module 700 and the first clamping module 800 at the positioning position of the engine blade 200.
[0132] In some embodiments, the positioning and tensioning assembly includes:
[0133] The tensioning member 830 is screwed into and passes through the first clamping module 800, and a threaded screwing portion 831 that is screwed into the second clamping module 700 is formed at its end;
[0134] In some embodiments, the tensioning member 830 is a tensioning screw, a screw head is formed at its end, the outer diameter of the screw head is greater than the outer diameter of the screw body, and the threaded screwing portion 831 is an external thread section formed at the end of the tensioning member 830.
[0135] An insertion slot and a through slot communicating with the insertion slot are provided inside the first clamping module 800, and the insertion slot is used to accommodate the screw head.
[0136] A connection slot is provided at one end of the second clamping module 700 opposite to the first clamping module 800, the connection slot is arranged opposite to the through slot, and an internal thread is provided in the connection slot.
[0137] The tensioning member 830 passes through the insertion slot and the through slot and is screwed into the connection slot through the threaded screwing portion 831. By continuously screwing the tensioning member 830 into the connection slot, the second clamping module 700 and the first clamping module 800 can be tightly connected and fixed together.
[0138] The screw head of the tensioning member 830 is limited by cooperating with the insertion slot to prevent it from disengaging from the first clamping module 800.
[0139] The elastic support member 840 is sleeved on the tensioning member 830, one end abuts against the second clamping module 700, and one end abuts against the first clamping module 800.
[0140] In some embodiments of the present application, the elastic support member 840 is a spring or an elastic sheet.
[0141] A first installation slot is provided at one end of the second clamping module 700, and a second installation slot is provided at one end of the first clamping module 800 opposite to the second clamping module 700.
[0142] The elastic support member 840 is sleeved on the tensioning member 830, partially located in the first installation slot, partially located in the second installation slot, and both ends respectively abut against the second clamping module 700 and the first clamping module 800 to respectively apply a reverse elastic force to the second clamping module 700 and the first clamping module 800.
[0143] A mutual tensioning force applied to the second clamping module 700 and the first clamping module 800 by the tensioning member 830, and an elastic outward expanding force is respectively applied to the second clamping module 700 and the first clamping module 800 by the elastic support member 840. The interaction and cooperation of the two forces of the tensioning member 830 and the elastic support member 840 ensure that the second clamping module 700 and the first clamping module 800 can be stably maintained at the position for positioning the engine blade 200, ensuring the firmness and accuracy of positioning the engine blade 200.
[0144] When it is necessary to change the model of the engine blade 200 to be clamped, the position of the second clamping module 700 can be adjusted accordingly.
[0145] Slide the second clamping module 700. After sliding in place, screw the tensioning member 830 into the second clamping module 700 to tighten the two. At the same time, compress the elastic support member 840. The elastic support member 840 elastically supports the second clamping module 700 and the first clamping module 800, so that the distance between the first clamping module 800 and the second clamping module 700 adapts to the size of the engine blade 200.
[0146] In some embodiments, a threaded groove is formed in the second clamping base 720. The threaded groove penetrates from the side of the second clamping base 720 to the communication groove. A locking member 850 is screwed in the threaded groove, and it can be screwed into the inner end of the threaded groove and abuts against the side of the tensioning member 830 to further press and position the tensioning member 830.
[0147] The locking member 850 can be a locking screw or a locking bolt.
[0148] In some embodiments of the present application, the second clamping module 700 includes: a second clamping base 720, including: a transverse base portion 721;
[0149] The transverse base portion 721 is a transverse base plate and is horizontally arranged.
[0150] A vertical base portion 722, a support portion 723 protrudes from the vertical base portion 722, is vertically arranged, and a first support position 724 is formed at the top of the support portion 723;
[0151] The vertical base portion 722 is a vertical base plate and is perpendicular to the transverse base portion 721.
[0152] The height of the support portion 723 is less than that of the vertical base portion 722, and a first limiting portion 725 for limiting the end of the engine blade 200 is formed in the part of the vertical base portion 722 higher than the support portion 723.
[0153] The engine blade 200 includes: a front surface, a rear surface, and a side surface.
[0154] The front and rear cross-sectional shapes are wavy.
[0155] When the engine blade 200 is arranged inside the accommodation space, the bottom of the engine blade 200 is disposed on the support portion 723 and is supported and carried by the support portion 723. At the same time, the engine blade is resisted and limited by the first limiting portion 725 against its side surface.
[0156] In some embodiments of the present application, the second jaw module 710 includes:
[0157] The first jaw portions 711 are provided with two, symmetrically arranged on both sides of the support portion 723, and their height is higher than that of the support portion 723. The two first jaw portions 711 respectively clamp and limit the two sides of the engine blade 200.
[0158] The first jaw portion 711 is a first jaw, vertically arranged, and two are provided, which can be used to clamp and fix the front and rear of the engine blade 200.
[0159] To achieve adaptation to the engine blade 200 and firmly clamp and position the engine blade 200, the first jaw is set in a wavy shape to be matched and clamped with the front of the engine blade 200 to ensure the clamping effect on the engine blade 200.
[0160] In some embodiments, through holes are provided on the first jaw. When fixing, the first jaw is locked and fixed in the support portion 723 by a first locking screw passing through the through holes.
[0161] In some embodiments of the present application, the first clamping module 800 includes: a first clamping base body 820;
[0162] And a convex portion 821 formed on the first clamping base body 820. A second support position 822 is formed on the top of the convex portion 821. The height of the convex portion 821 is less than that of the first clamping base body 820, and a second limiting portion 823 is formed on the portion of the first clamping base body 820 higher than the convex portion 821.
[0163] The first clamping base body 820 is a second clamping substrate, vertically arranged.
[0164] The other end of the engine blade 200 can be supported and fixed by being placed at the second support position 822 on the convex portion 821.
[0165] At the same time, the side surface on the other side of the engine blade 200 abuts against the second limiting portion 823 and is limited and fixed.
[0166] In some embodiments of the present application, the first jaw module 810 includes: a second jaw portion 811 disposed at a position on one side of the convex portion 821;
[0167] and a third jaw portion 812 cooperating with the second jaw, extending from the convex portion 821, disposed at a position on the other side of the convex portion 821, and oppositely arranged with the second jaw portion 811.
[0168] The second jaw portion 811 and the third jaw portion 812 cooperate to achieve clamping and positioning of the other end of the engine blade 200.
[0169] To achieve adaptation to the engine blade 200, the corresponding portion of the second jaw portion 811 is configured to be in imitation of the front of the engine blade 200 and is configured in a wavy shape.
[0170] The third jaw portion 812 is also correspondingly configured to be in imitation of the engine blade 200 and is configured in a wavy shape to ensure firm clamping of the engine blade 200.
[0171] In some embodiments of the present application, a sliding assembly is provided between the second clamping module 700 and the fixture base 600. By means of the sliding assembly disposed between the second clamping module 700 and the fixture base 600, it can be ensured that the second clamping module 700 can slide relative to the fixture base 600 to change and adjust the position.
[0172] In some embodiments, the sliding assembly includes a slider and a slide rail. The slider is fixed on the second clamping module 700, and the slide rail is fixed on the fixture base 600 and extends from the second clamping module 700 to the position of the first clamping module 800. When the second clamping module 700 slides, the slider at its bottom can slide along the slide rail in a direction away from or close to the first clamping module 800.
[0173] In some embodiments of the present application, a positioning portion 610 facilitating placing the fixture on the fixture rack, a clamping operation portion facilitating clamping operation, and a positioning groove for storage and placement are formed at the bottom of the fixture base 600.
[0174] In some embodiments, the positioning portion 610 is a positioning protrusion for inserting into the jack of the storage rack 320;
[0175] The clamping operation portion 620 is a clamping operation protrusion with a square cross-section to facilitate clamping operation.
[0176] In some embodiments of the present application, it further includes: a fixed tray 910 fixed on the measuring table 410 of the automatic measuring device 400;
[0177] The pneumatic zero-point positioning chuck 920 is assembled on the fixed tray 910. The pneumatic zero-point positioning chuck 920 can directly adopt the existing structure, which is mainly used for docking and cooperating with the fixture to position the fixture so that the blade fixture module can be assembled and fixed at the position of the measuring table 410 for measurement.
[0178] To achieve the positioning of the fixture, a wedge-shaped portion 921 that cooperates with the positioning groove is provided on the pneumatic zero-point positioning chuck 920.
[0179] The wedge-shaped portion 921 is a wedge-shaped protrusion, and its shape is adapted to the positioning groove. The two are inserted and fitted together to achieve the locking and fixing of the fixture, so as to facilitate the detection and measurement of the engine aviation blades in the fixture.
[0180] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, for those of ordinary skill in the art, it is still possible to modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions required to be protected by the present invention.
Claims
1. An online detection system for aircraft engine blades, characterized in that: Included are: An incoming material conveying line body, on which a plurality of blade clamp modules equipped with clamps arranged side by side are conveyed; A storage library is used to temporarily store the blade fixture modules delivered by the incoming material conveying line; Automatic measuring device, used for measuring and testing aircraft engine blades; The transfer robot is arranged on one side of the incoming material conveying line and is capable of transferring the blade fixture module between the incoming material conveying line, the storage bin and the automatic measuring device.
2. The aircraft engine blade online detection system according to claim 1, characterized in that: The repository includes: Library matrix; and a plurality of storage racks arranged on the base of the library, the plurality of storage racks having different heights, and a material detection sensor being arranged on each storage rack; The storage rack includes a support frame body and a bearing component arranged on the support frame body; The bearing component is provided with an inserting portion for cooperating with the clamp and a clamp avoiding portion for avoiding the clamp.
3. The aircraft engine blade online detection system according to claim 1, characterized in that: The transfer robot comprises: Robot body; And a fixture gripper detachably connected to the end of the robot body, the fixture gripper comprising: Gripper seat; And a pneumatic gripper module connected to the gripper seat, wherein two pneumatic gripper modules are provided, and each pneumatic gripper module includes: Parallel opening and closing of air claws; And two pneumatic clamping parts are provided, which are respectively connected with the parallel opening and closing air claws and can be relatively opened or closed under the drive of the parallel opening and closing air claws.
4. The aircraft engine blade online detection system according to claim 3, characterized in that: A clamping notch is formed at the side of the pneumatic clamping piece, and clamping limiting inclined surfaces are formed at the front and rear sides of the clamping notch for clamping on the clamping part at the bottom of the clamp to limit the clamp and the blade clamp module.
5. The aircraft engine blade online detection system according to claim 1, characterized in that: The fixture comprises: A fixture base; A first clamping module, fixedly mounted on the fixture base, comprises a first clamping claw module for clamping and positioning one end of the engine blade; A second clamping module is slidably connected to the clamp base and is arranged opposite to the first clamping module, with a receiving space formed between the second clamping module and the first clamping module; It includes: a second clamping claw module, used for clamping and positioning the other end of the engine blade; The positioning and tightening assembly is connected between the first clamping module and the second clamping module, and is used to position the second clamping module and the first clamping module after the second clamping module is slidably adjusted into place.
6. The aircraft engine blade online detection system according to claim 5, characterized in that: The second clamping module comprises: a second clamping base, comprising: a transverse base portion; A vertical base portion, a support portion protruding from the vertical base portion, which is vertically arranged, and a first support position is formed at the top of the support portion; The support portion is smaller in height than the vertical base portion, and a first limiting portion for limiting the end of the engine blade is formed at a portion of the vertical base portion that is higher than the support portion; The second gripper module includes: There are two first clamping jaws, which are symmetrically arranged at both sides of the support portion. Their height is higher than the support portion. The two first clamping jaws are respectively arranged at both sides of the engine blade to clamp and limit the engine blade.
7. The aircraft engine blade online detection system according to claim 5, characterized in that: The first clamping module includes: a first clamping base; and a protrusion formed on the first clamping base, a second support position is formed on the top of the protrusion, the height of the protrusion is smaller than the first clamping base, and a second limit portion is formed on the first clamping base above the protrusion; The first clamping claw module includes: a second clamping claw portion, arranged at one side of the protruding portion; And a third clamping jaw part matched with the second clamping jaw is extended from the protruding part, arranged at the other side of the protruding part, and arranged opposite to the second clamping jaw part.
8. The aircraft engine blade online detection system according to claim 5, characterized in that: The positioning and tightening assembly comprises: A tensioning component is assembled in the first clamping module and passes through the first clamping module, and a threaded screwing portion screwed into the second clamping module is formed at an end thereof; The elastic support member is sleeved on the tensioning component, one end of which abuts against the first clamping module, and the other end of which abuts against the second clamping module.
9. The aircraft engine blade online detection system according to claim 5, characterized in that: The bottom of the clamp base is formed with a positioning portion for facilitating placement of the clamp on the clamp frame, a clamping operation portion for facilitating clamping operation, and a positioning groove for storage and placement.
10. The aircraft engine blade online detection system according to claim 9, characterized in that: It also includes: a fixed tray, fixed on the measuring table of the automatic measuring device; A pneumatic zero-point positioning chuck is assembled on the fixed tray, and a wedge-shaped portion cooperating with the positioning groove is arranged on the pneumatic zero-point positioning chuck.
Citation Information
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CN121089578A