Multi-station detection platform for precision hardware processing and manufacturing
By designing a multi-station detection platform for precision hardware processing and manufacturing, using sensors and motors to achieve automatic detection and pushing, unqualified products, the problem of easy missed manual inspection and improved detection efficiency and product quality.
Patent Information
- Application Number
- CN202422034827.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-21
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2034-08-21
AI Technical Summary
Existing metal workpiece inspection mainly relies on manual observation, which is easy to miss unqualified products due to sloppyness, affecting subsequent work.
A multi-station detection platform for precision hardware processing and manufacturing is designed, using sensors, motors, worms, worm gears and other components to automatically detect the thickness of metal workpieces, and automatically push unqualified products through alarm lights and push plates.
Automatic inspection is realized, manual errors are avoided, and unqualified products are automatically pushed to the aggregate box, improving inspection efficiency and product quality.
Smart Images

Figure CN222912701U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of hardware detection platforms, in particular to a multi-station detection platform for precision hardware processing and manufacturing. Background Art
[0002] With the development of science and technology and the growth of manufacturing demand, the precision hardware processing and manufacturing industry faces the dual challenges of improving production efficiency and ensuring product quality.
[0003] When inspecting existing metal workpieces, most of them are inspected manually by observation. It is very likely that workers will miss unqualified metal workpieces and place them into qualified products due to carelessness, which will easily affect subsequent work. Therefore, we propose a multi-station inspection platform for precision hardware processing and manufacturing to solve this problem. Utility Model Content
[0004] The purpose of the utility model is to provide a multi-station detection platform for precision hardware processing and manufacturing to solve the problems raised in the above-mentioned background technology.
[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0006] A multi-station detection platform for precision hardware processing and manufacturing, comprising: a workbench, a protective shell fixedly connected to the top of the workbench, a rotating rod rotatably connected to the right inner wall of the protective shell, an incomplete gear fixedly connected to the outer side of the rotating rod, two racks meshing on the outer side of the incomplete gear, the front and rear sides of the two racks are fixedly connected to the same vertical block, and the left side of the vertical block close to the front side of the workbench is fixedly connected to a connecting block, the right side of the connecting block is fixedly connected to a bracket, a limiting groove matched with the bracket is opened on the left side of the protective shell, the outer side of the bracket is slidably connected to the limiting groove, and two vertical plates are integrally formed on the top of the workbench, one side of the two vertical plates is fixedly connected to a sensor, and a driving mechanism is arranged on the inner side of the protective shell.
[0007] Preferably, the driving mechanism includes: a No. 1 motor, the rear side of the No. 1 motor is fixedly connected to the rear inner wall of the protective shell, the output end of the No. 1 motor is fixedly connected to a rotating shaft, and the outer side of the rotating shaft is rotatably connected to the front inner wall of the protective shell, the outer side of the rotating shaft is fixedly connected to a worm, the outer side of the worm is meshed with a worm wheel, and the inner side of the worm wheel is fixedly connected to the outer side of the rotating rod.
[0008] Preferably, a plurality of brackets are fixedly connected to the top of the workbench, the inner sides of two brackets located on the same side are rotatably connected to the same roller, the outer sides of the two rollers are transmission-connected to the same conveyor belt, and the front side of the bracket close to the front side of the No. 2 motor is fixedly connected to the No. 2 motor, the output end of the No. 2 motor is fixedly connected to the front side of the corresponding roller, and a collection box is arranged on the outside of the workbench.
[0009] Preferably, a blower is fixedly connected to the top of the workbench. The front side of the blower is fixedly communicated with a blowing air duct, and the outer side of the blowing air duct is fixedly sleeved inside a vertical plate located at the rear side of the conveyor belt. A collecting box is fixedly connected to the front side of the vertical plate close to the front side of the workbench, and the inner side of the collecting box is inclined.
[0010] Preferably, the tops of the two vertical plates are fixedly connected to the same fan box. A filter screen is fixedly connected to the front side of the fan box, and an alarm lamp is fixedly connected to the top of the fan box.
[0011] Preferably, a controller is fixedly connected to the front side of the vertical plate close to the front side of the workbench. The controller is electrically connected to the alarm lamp, the second motor, the blower and the first motor.
[0012] In the present utility model, for a multi-station detection platform for precision hardware processing and manufacturing, by placing a metal workpiece to be detected on one side of the conveyor belt, at this time, the metal workpiece to be detected passes through the bottom of the fan box. The fan box is started, so that the fan box blows the dust outside the metal workpiece for the first time, thereby preventing too much dust from affecting the detection of the metal workpiece by the sensor. After passing through the fan box, the metal workpiece passes between two sensors, and the two sensors scan the metal workpiece. When the thickness of the metal workpiece is different, the sensor transmits the information to the controller, so that the alarm lamp and the first motor are started. When the alarm lamp is started, an alarm is issued to remind the worker that there is a non-conforming product, and the first motor is started;
[0013] In the present utility model, for a multi-station detection platform for precision hardware processing and manufacturing, the rotation shaft starts to rotate, so that the worm drives the worm wheel to rotate, so that the rotating rod drives the incomplete gear to rotate. When the incomplete gear rotates, the corresponding side meshes, so that the rack on one side moves horizontally. As the incomplete gear rotates continuously, the rack and the vertical block drive the connecting block to perform horizontal reciprocating motion together, so that the pushing plate pushes the passing metal workpiece, and the non-conforming product is pushed into the aggregate box. When the metal workpiece passes through the blowing air duct, the blower is started, so that a stronger wind blows the rust contained in the passing metal workpiece into the collecting box;
[0014] The structure of the present utility model is reasonably designed. Through the cooperation between the sensor, the first motor, the rotation shaft, the worm wheel, the worm and the alarm lamp, the device can automatically detect the thickness of the metal workpiece, thereby avoiding the situation that non-conforming products are placed among qualified products due to human error, and thus better helping the user to carry out relevant work. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 is a schematic structural diagram of a multi-station detection platform for precision hardware processing and manufacturing proposed by the present utility model;
[0016] Figure 2 Schematic diagram of the vertical block and rack structure proposed by the present utility model;
[0017] Figure 3 Schematic diagram of the worm gear and worm structure proposed by the present utility model.
[0018] In the figure: 1, workbench; 2, protective shell; 3, first motor; 4, rotating shaft; 5, worm; 6, worm gear; 7, rotating rod; 8, incomplete gear; 9, rack; 10, vertical block; 11, connecting block; 12, pushing plate; 13, bracket; 14, rotating roller; 15, conveyor belt; 16, second motor; 17, blower; 18, air duct; 19, controller; 20, fan box; 21, alarm light; 22, aggregate box; 23, collection box; 24, sensor. Specific embodiments
[0019] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments.
[0020] Refer to Figures 1-3 , a multi-station detection platform for precision hardware processing and manufacturing, including: a workbench 1, a protective shell 2 is fixedly connected to the top of the workbench 1, a rotating rod 7 is rotatably connected to the right inner wall of the protective shell 2, an incomplete gear 8 is fixedly connected to the outside of the rotating rod 7, two racks 9 are meshed with the outside of the incomplete gear 8, the front and rear sides of the two racks 9 are fixedly connected to the same vertical block 10, and a connecting block 11 is fixedly connected to the left side of the vertical block 10 close to the front side of the workbench 1, a bracket 13 is fixedly connected to the right side of the connecting block 11, a limiting groove adapted to the bracket 13 is opened on the left side of the protective shell 2, the outside of the bracket 13 is slidably connected in the limiting groove, and two vertical plates are integrally formed on the top of the workbench 1, sensors 24 are fixedly connected to one side of the two vertical plates, and a driving mechanism is arranged inside the protective shell 2.
[0021] In this embodiment, the driving mechanism includes: a first motor 3, the rear side of the first motor 3 is fixedly connected to the inner wall of the rear side of the protective housing 2, the output end of the first motor 3 is fixedly connected to a rotating shaft 4, and the outer side of the rotating shaft 4 is rotatably connected to the inner wall of the front side of the protective housing 2. A worm 5 is fixedly connected to the outer side of the rotating shaft 4, a worm gear 6 is meshed with the outer side of the worm 5, the inner side of the worm gear 6 is fixedly connected to the outer side of a rotating rod 7. A plurality of brackets 13 are fixedly connected to the top of the workbench 1. Two brackets 13 on the same side rotatably connect the same roller 14 inside. A conveyor belt 15 is drivingly connected to the outer sides of the two rollers 14. And a second motor 16 is fixedly connected to the front side of the bracket 13 close to the front side of the second motor 16. The output end of the second motor 16 is fixedly connected to the front side of the corresponding roller 14. And a collecting box 22 is arranged outside the workbench 1, so that the device can automatically collect unqualified metal workpieces.
[0022] In this embodiment, a blower 17 is fixedly connected to the top of the workbench 1. An air blowing pipe 18 is fixedly communicated with the front side of the blower 17. And the outer side of the air blowing pipe 18 is fixedly sleeved inside a vertical plate located at the rear side of the conveyor belt 15. And a collecting box 23 is fixedly connected to the front side of the vertical plate close to the front side of the workbench 1. The inner side of the collecting box 23 is inclined. The same fan box 20 is fixedly connected to the tops of the two vertical plates. A filter screen is fixedly connected to the front side of the fan box 20. An alarm lamp 21 is fixedly connected to the top of the fan box 20. A controller 19 is fixedly connected to the front side of the vertical plate close to the front side of the workbench 1. The controller 19 is electrically connected to the alarm lamp 21, the second motor 16, the blower 17 and the first motor 3, which is convenient for the user to receive the device information and control the operation of the device.
[0023] In this embodiment, during use, the metal workpiece to be detected is placed on one side of the conveyor belt 15. At this time, the metal workpiece to be detected passes through the bottom of the fan box 20. The fan box 20 is started, so that the fan box 20 blows the dust outside the metal workpiece for the first time, thereby preventing excessive dust from affecting the detection of the metal workpiece by the sensor 24. After passing through the fan box 20, the metal workpiece passes between the two sensors 24, and the two sensors 24 scan the metal workpiece. When the thickness of the metal workpiece is different, the sensor 24 transmits the information to the controller 19, so that the alarm lamp 21 and the first motor 3 are started. When the alarm lamp 21 is started, an alarm is issued to remind the worker that there is a non-conforming product. The first motor 3 is started, so that the rotating shaft 4 starts to rotate, thereby causing the worm 5 to drive the worm gear 6 to rotate, so that the rotating rod 7 drives the incomplete gear 8 to rotate. When the incomplete gear 8 rotates, the corresponding side meshes, so that the rack 9 on one side moves horizontally. As the incomplete gear 8 rotates continuously, the rack 9 and the vertical block 10 drive the connecting block 11 to perform a horizontal reciprocating motion together, so that the pushing plate 12 pushes the passing metal workpiece, and the non-conforming product is pushed into the aggregate box 22. When the metal workpiece passes through the air duct 18, the blower 17 is started, so that a stronger wind blows the rust contained in the passing metal workpiece into the collection box 23.
[0024] The above has introduced in detail a multi-station detection platform for precision hardware processing and manufacturing provided by the present invention. Specific embodiments are used in this article to elaborate on the principle and implementation manner of the present invention. The description of the above embodiments is only used to help understand the method and its core idea of the present invention. It should be noted that for those of ordinary skill in the art of this technology, without departing from the principle of the present invention, several improvements and modifications can still be made to the present invention, and these improvements and modifications also fall within the protection scope of the claims of the present invention.
Claims
1. A multi-station inspection platform for precision hardware processing and manufacturing, characterized in that: include: A workbench (1), wherein a protective shell (2) is fixedly connected to the top of the workbench (1), a rotating rod (7) is rotatably connected to the inner wall of the right side of the protective shell (2), an incomplete gear (8) is fixedly connected to the outer side of the rotating rod (7), two racks (9) are meshed on the outer side of the incomplete gear (8), the front and rear sides of the two racks (9) are fixedly connected to the same vertical block (10), and the left side of the vertical block (10) close to the front side of the workbench (1) is fixedly connected to a connecting block (11), the right side of the connecting block (11) is fixedly connected to a bracket (13), a limiting groove matched with the bracket (13) is opened on the left side of the protective shell (2), the outer side of the bracket (13) is slidably connected in the limiting groove, and two vertical plates are integrally formed on the top of the workbench (1), one side of the two vertical plates is fixedly connected to a sensor (24), and a driving mechanism is arranged on the inner side of the protective shell (2).
2. A multi-station detection platform for precision hardware processing and manufacturing according to claim 1, characterized in that: The driving mechanism comprises: a No. 1 motor (3), the rear side of the No. 1 motor (3) is fixedly connected to the rear inner wall of the protective shell (2), the output end of the No. 1 motor (3) is fixedly connected to a rotating shaft (4), and the outer side of the rotating shaft (4) is rotatably connected to the front inner wall of the protective shell (2), the outer side of the rotating shaft (4) is fixedly connected to a worm (5), the outer side of the worm (5) is meshed with a worm wheel (6), and the inner side of the worm wheel (6) is fixedly connected to the outer side of a rotating rod (7).
3. A multi-station detection platform for precision hardware processing and manufacturing according to claim 1, characterized in that: A plurality of brackets (13) are fixedly connected to the top of the workbench (1); two brackets (13) located on the same side are rotatably connected to the same roller (14) on the inner side; the two rollers (14) are transmission-connected to the same conveyor belt (15) on the outer side; the front side of the bracket (13) close to the front side of the second motor (16) is fixedly connected to the second motor (16); the output end of the second motor (16) is fixedly connected to the front side of the corresponding roller (14); and a material collecting box (22) is arranged on the outer side of the workbench (1).
4. A multi-station detection platform for precision hardware processing and manufacturing according to claim 1, characterized in that: The top of the workbench (1) is fixedly connected to a blower (17), the front side of the blower (17) is fixedly connected to a blowing pipe (18), and the outer side of the blowing pipe (18) is fixedly sleeved on the inner side of a vertical plate located at the rear side of the conveyor belt (15), and the front side of the vertical plate close to the front side of the workbench (1) is fixedly connected to a collecting box (23), and the inner side of the collecting box (23) is arranged in an inclined manner.
5. The multi-station detection platform for precision hardware processing and manufacturing according to claim 1 is characterized in that: The tops of the two vertical plates are fixedly connected to a same fan box (20), the front side of the fan box (20) is fixedly connected to a filter screen, and the top of the fan box (20) is fixedly connected to an alarm light (21).
6. A multi-station detection platform for precision hardware processing and manufacturing according to claim 1, characterized in that: A controller (19) is fixedly connected to the front side of the vertical plate near the front side of the workbench (1), and the controller (19) is electrically connected to the alarm light (21), the second motor (16), the blower (17) and the first motor (3).