High-reliability flat sensor detection device

By designing a flat sensor detection device including a mounting part and an optical test board, the problem of large detection error and low accuracy of flat sensors in the prior art is solved, and high-precision angle deflection testing is realized, and detection efficiency is improved.

CN222912791UActive Publication Date: 2025-05-27SUZHOU BOE SENSING TECH CO LTD
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Patent Information

Application Number
CN202422069583.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-26
Publication Date
2025-05-27
Estimated Expiration
2034-08-26

AI Technical Summary

Technical Problem

In the prior art, the visual angle detection of flat sensors mainly relies on manual detection, resulting in large detection errors and low accuracy, making it difficult to meet the needs of high-precision detection.

Method used

A detection device for a high-reliability flat sensor is designed, including an installation part and an optical test board. The installation part installs and presses the flat sensor through a carrier block, a press head and a press plate. The optical test board performs an angle deflection test through rotation, and adjusts the position of the installation part using the machine and the adjustment part.

Benefits of technology

High-precision angle deflection test for flat sensors is realized, with small detection error and high accuracy, reducing the operator's labor intensity and improving detection efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a high-reliability flat sensor detection device, which belongs to the technical field of flat sensor detection, and comprises a mounting part, the mounting part comprises a material loading block, a pressure head and a pressure plate, the material loading block is provided with a material groove for placing a flat sensor, the pressure head is positioned on the material loading block and compresses one side of the flat sensor, and the pressure plate is positioned on the material loading block and compresses the other side of the flat sensor. The pressing plate is positioned on the other side of the flat sensor so as to integrally press and mount the flat sensor; the optical testing plate is located right in front of the flat sensor, the distance between the optical testing plate and the flat sensor is adjustable, and the optical testing plate rotates to carry out angle deflection testing on the flat sensor. The detection device provided by the utility model realizes the angle deflection test of the flat sensor, is small in detection error and high in precision, does not need an operator to test in a hand-held manner, reduces the labor intensity of the operator, and also can effectively improve the detection efficiency of the flat sensor.
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Description

Technical Field

[0001] The utility model belongs to the technical field of flat sensor detection, and in particular relates to a detection device for a high-reliability flat sensor. Background Art

[0002] Flat sensors are a type of sensor with a unique design and wide application. As the name suggests, they are sensors with a relatively flat appearance. These sensors are usually small in size and light in weight, making them easy to install and use in limited spaces.

[0003] As a visual parameter of flat sensors, the viewing angle directly reflects the performance of flat sensors. In the quality inspection of flat sensors, the detectable angle range is an important indicator. However, the visual angle inspection of flat sensors is often carried out manually. That is, the operator holds the flat sensor in one hand and the test board in the other hand to perform the angle deflection test of the flat sensor. This inspection method requires high skills of the operator, has large detection errors, low efficiency, and low accuracy of manual inspection, which makes it difficult to meet the high-precision inspection requirements for flat sensors. Utility Model Content

[0004] The utility model overcomes the shortcomings of the prior art and provides a detection device of a flat sensor with high reliability to solve the problems existing in the prior art.

[0005] In order to achieve the above-mentioned purpose, the technical solution adopted by the utility model is: a detection device for a high-reliability flat sensor, comprising

[0006] The mounting part includes a material loading block, a pressure head and a pressure plate. The material loading block is provided with a material groove to place the flat sensor. The pressure head is located on the material loading block to press one side of the flat sensor. The pressure plate is located on the other side of the flat sensor to press and install the flat sensor as a whole.

[0007] An optical test board is located in front of the flat sensor and has an adjustable distance from the flat sensor. The optical test board rotates to perform an angle deflection test on the flat sensor.

[0008] In a preferred embodiment of the utility model, the utility model further comprises a machine platform, and the mounting part is mounted on the machine platform through the adjusting part.

[0009] In a preferred embodiment of the utility model, the adjustment part includes a rotating block and an adjustment platform, the rotating block is connected to the machine platform via a bracket, the adjustment platform is installed on the rotating block and driven to rotate by the rotating block, and the mounting part is arranged on the adjustment platform to adjust the position of the mounting part.

[0010] In a preferred embodiment of the utility model, a linear module is arranged on the machine platform, an angle deflection block is arranged on the linear module, and the angle deflection block moves along the length direction of the linear module.

[0011] In a preferred embodiment of the utility model, the optical testing board is installed on the angle deflection block through an angle rotating disk.

[0012] In a preferred embodiment of the present invention, the linear module is a screw drive module.

[0013] In a preferred embodiment of the utility model, the pressure head is an elastic pressure pin to elastically press one side of the flat sensor.

[0014] The utility model solves the defects existing in the background technology, and has the following beneficial effects:

[0015] The detection device of the utility model realizes the angular deflection test of the flat sensor, and its detection error is small and the precision is high. The operator does not need to use handheld testing, which reduces the labor intensity of the operator and can effectively improve the detection efficiency of the flat sensor. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The utility model is further described below in conjunction with the accompanying drawings and embodiments;

[0017] Figure 1 It is a schematic diagram of the overall structure of a preferred embodiment of the utility model;

[0018] Figure 2 This is a front view of a preferred embodiment of the utility model;

[0019] Figure 3 This is a schematic diagram of the structure of the installation part of the preferred embodiment of the utility model;

[0020] In the figure: 10, mounting part; 11, loading block; 12, pressing head; 13, pressing plate; 20, optical test board; 30, machine table; 40, adjustment part; 41, rotating block; 42, adjusting platform; 50, bracket; 60, linear module; 61, angle deflection block; 70, angle turntable. DETAILED DESCRIPTION

[0021] The following will disclose multiple embodiments of the present invention with drawings. For the purpose of clear description, many physical details will be described together in the following description. However, it should be understood that these physical details should not be used to limit the present invention. In other words, in some embodiments of the present invention, these physical details are not necessary. In addition, in order to simplify the drawings, some conventional structures and components will be depicted in a simple schematic manner in the drawings.

[0022] In addition, in the present utility model, the descriptions of "first", "second", etc. are only used for descriptive purposes, and do not specifically refer to the order or sequence, nor are they used to limit the present utility model. They are only used to distinguish components or operations described with the same technical terms, and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In addition, the technical solutions between the various embodiments can be combined with each other, but they must be based on the ability of ordinary technicians in this field to implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such a combination of technical solutions does not exist and is not within the scope of protection required by the present utility model.

[0023] The present embodiment provides a highly reliable flat sensor detection device, which implements an angular deflection test on the flat sensor. The detection error is relatively small and the accuracy is high. The operator does not need to use handheld testing, which reduces the operator's labor intensity and can effectively improve the detection efficiency of the flat sensor.

[0024] Combination Figures 1 to 3 As shown, the detection device of the high-reliability flat sensor of this embodiment includes a mounting portion 10 and an optical test board 20. The mounting portion 10 is used to mount the flat sensor, and the optical test board 20 can detect the angle deflection of the flat sensor when it is deflected.

[0025] In this embodiment, the detection device also includes a machine platform 30, and the mounting part 10 is mounted on the machine platform 30 through the adjusting part 40, and the adjusting part 40 includes a rotating block 41 and an adjusting platform 42, the rotating block 41 is connected to the machine platform 30 through the bracket 50, the adjusting platform 42 is mounted on the rotating block 41, and is driven to rotate by the rotating block 41, and the mounting part 10 is arranged on the adjusting platform 42 to adjust the position of the mounting part 10. The mounting part 10 of this embodiment is loaded on the adjusting platform 42, and the flat sensor is located at the mounting part 10, so the adjusting platform 42 can adjust the position of the flat sensor, and under the drive of the rotating block 41, the rotation adjustment of the flat sensor is realized, thereby meeting the detection requirements of the flat sensor.

[0026] Combination Figure 1 and Figure 2 As shown, the machine platform 30 of the present embodiment is provided with a linear module 60, and the linear module 60 is provided with an angle deflection block 61, and the angle deflection block 61 moves along the length direction of the linear module 60, and the optical test board 20 is installed on the angle deflection block 61 through the angle turntable 70. Under the driving action of the linear module 60, the distance between the optical test board 20 and the flat sensor is changed, so that the optical test board 20 is suitable for flat sensors of different specifications, thereby enhancing the versatility of the device, and the angle deflection block 61 can drive the optical sensor to perform angle deflection through the angle turntable 70 to realize the angle deflection test of the flat sensor, and the angle turntable 70 can confirm the deflection angle of the flat sensor in real time to determine that the flat sensor performs the angle deflection test at this angle.

[0027] In this embodiment, the linear module 60 is a screw drive module, and the linear module 60 drives the angle deflection block 61 to drive the optical test board 20 to move, thereby changing the distance between the optical test board 20 and the flat sensor. The screw drive module is used as the linear module 60, which has its own displacement sensor and can effectively determine the distance between the optical test board 20 and the flat sensor.

[0028] Combination Figure 1 and Figure 3 As shown, the mounting portion 10 of the present embodiment includes a loading block 11, a pressure head 12 and a pressure plate 13. The loading block 11 is provided with a material trough for placing the flat sensor. The pressure head 12 is located on the loading block 11 to press one side of the flat sensor. The pressure plate 13 is located on the other side of the flat sensor to press and install the flat sensor as a whole. The flat sensor of the present embodiment is installed laterally and placed in the material trough of the loading block 11. One side of the flat sensor is in contact with the pressure plate 13, while the other side is pressed by the pressure head 12. With the cooperation of the pressure head 12 and the pressure plate 13, the compression and positioning of the flat sensor is achieved, so that the flat sensor can be adjusted and tested later.

[0029] In this embodiment, the pressure head 12 is an elastic pressure pin for elastically pressing one side of the flat sensor. The elastic pressure pin is used as the pressure head 12 to achieve elastic pressing of the flat sensor and avoid hard contact with the flat sensor, thereby effectively preventing damage to the flat sensor.

[0030] In actual use of the high-reliability flat sensor detection device of this embodiment, the start button on the machine table 30 is pressed, and the optical test board 20 is driven by the linear module 60 to move to a position 10 mm away from the surface of the flat sensor to be tested. Then the optical test board 20 starts to rotate counterclockwise along its own central axis until the output of the flat sensor to be tested changes; then the optical test board 20 rotates clockwise until the output of the flat sensor to be tested changes twice. At this time, the display screen on the machine table 30 will display the angle values ​​corresponding to the two rotations of the optical test board 20. Then the optical test board 20 automatically resets. At this time, the two angles of the current placement direction of the flat sensor to be tested have been measured (recorded as the left angle and the right angle). Press the reset button to operate the angle deflection block 61 to rotate the angle deflection block 61 90 degrees to the block limit (at the same time, there is a magnetic structure to position the angle deflection block 61). The flat sensor to be tested can be rotated 90 degrees. Press the start button again to test the two angles of the flat sensor to be tested after rotating 90 degrees (recorded as the upper angle and the lower angle). At this point, a flat sensor completes the angle deflection test.

[0031] In summary, the detection device of this embodiment realizes the angle deflection test of the flat sensor, and its detection error is small and the accuracy is high. It does not require the operator to use handheld testing, which reduces the operator's labor intensity and can effectively improve the detection efficiency of the flat sensor.

[0032] Although the utility model has been described above with reference to various embodiments, it should be understood that many changes and modifications may be made without departing from the scope of the utility model. That is to say, the methods, systems or devices discussed above are all examples. Various configurations may appropriately omit, replace or add various processes or components. For example, in an alternative configuration, the method may be performed in an order different from the order described, and / or various stages may be added, omitted and / or combined. Moreover, the features described with respect to certain configurations may be combined in various other configurations. Different aspects and elements of the configuration may be combined in a similar manner. In addition, with the development of technology, many elements are merely examples and do not limit the scope of the present disclosure or claims.

[0033] Specific details are given in the specification to provide a thorough understanding of the exemplary configurations including implementations. However, the configurations can be practiced without these specific details. For example, well-known circuits, processes, algorithms, structures, and techniques have been shown without unnecessary details to avoid obscuring the configurations. This description provides only example configurations and does not limit the scope, applicability, or configurations of the claims. On the contrary, the foregoing description of the configurations will provide those skilled in the art with an enabling description for implementing the described techniques. Various changes may be made to the functions and arrangements of the elements without departing from the spirit or scope of the present disclosure.

[0034] In addition, although each operation may describe the operation as a sequential process, many operations may be performed in parallel or simultaneously. In addition, the order of the operations may be rearranged. A process may have additional steps. In addition, examples of methods may be implemented by hardware, software, firmware, middleware, code, hardware description language, or any combination thereof. When implemented in software, firmware, middleware, or code, program code or code segments for performing the necessary tasks may be stored in a non-transitory computer-readable medium such as a storage medium, and the described tasks are performed by a processor.

[0035] In summary, it is intended that the above detailed description is considered to be illustrative rather than restrictive, and it should be understood that the claims (including all equivalents) are intended to define the spirit and scope of the utility model. The above embodiments should be understood to be only used to illustrate the utility model and not to limit the scope of protection of the utility model. After reading the contents of the records of the utility model, the technicians can make various changes or modifications to the utility model, and these equivalent changes and modifications also fall within the scope defined by the claims of the utility model.

Claims

1. A high-reliability flat sensor detection device, characterized in that: include A mounting portion (10), the mounting portion (10) comprising a material loading block (11), a pressure head (12) and a pressure plate (13), the material loading block (11) being provided with a material slot for placing the flat sensor, the pressure head (12) being located on the material loading block (11) for pressing one side of the flat sensor, and the pressure plate (13) being located on the other side of the flat sensor for pressing and mounting the flat sensor as a whole; An optical test board (20) is located directly in front of the flat sensor and the distance between the optical test board (20) and the flat sensor is adjustable. The optical test board (20) rotates to perform an angle deflection test on the flat sensor.

2. A high-reliability flat sensor detection device according to claim 1, characterized in that: It also includes a machine platform (30), and the mounting portion (10) is mounted on the machine platform (30) via an adjusting portion (40).

3. A high-reliability flat sensor detection device according to claim 2, characterized in that: The adjusting portion (40) comprises a rotating block (41) and an adjusting platform (42); the rotating block (41) is connected to the machine platform (30) via a bracket (50); the adjusting platform (42) is mounted on the rotating block (41) and driven to rotate by the rotating block (41); the mounting portion (10) is arranged on the adjusting platform (42) to adjust the position of the mounting portion (10).

4. A high-reliability flat sensor detection device according to claim 2, characterized in that: A linear module (60) is arranged on the machine platform (30), and an angle deflection block (61) is arranged on the linear module (60), and the angle deflection block (61) moves along the length direction of the linear module (60).

5. A high-reliability flat sensor detection device according to claim 4, characterized in that: The optical testing plate (20) is mounted on the angle deflection block (61) via an angle rotating disk (70).

6. A high-reliability flat sensor detection device according to claim 4, characterized in that: The linear module (60) is a screw drive module.

7. A high-reliability flat sensor detection device according to claim 1, characterized in that: The pressure head (12) is an elastic pressure pin for elastically pressing one side of the flat sensor.