Iron tower base screw looseness rapid inspection device
By installing a trigger mechanism on the base of the tower, using the bolt to loosen the shrapnel to touch the switch button, and turning on the warning light, the problem of not being easy to detect the bolt is solved, rapid detection and automatic processing are achieved, and the stability and installation efficiency of the base of the tower is improved.
Patent Information
- Application Number
- CN202422052915.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-23
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2034-08-23
AI Technical Summary
Under the influence of the external environment, if strong winds, the tower will shake. The bolts that fix the base of the tower are prone to loosen, but the looseness changes are not obvious and are not easy to detect, which affects maintenance efficiency and affects the stability of the base of the tower.
A quick inspection device for loosening screws on the base of the tower is designed. By installing a trigger mechanism on the base body, including a rotating rod, a load-bearing plate, a connection plate, a rack and a shrapnel, the rotation generated by the bolt is used to drive the shrapnel to touch the switch button, turn on the warning light to indicate looseness.
It realizes rapid automatic detection of bolt looseness and prompts staff to facilitate handling of loose bolts and avoid affecting the stability of the tower base and legs. At the same time, the motor drives the sleeve to rotate and automatically fix the bolts, improving installation efficiency.
Smart Images

Figure CN222913110U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of power transmission towers, in particular to a device for quickly checking the looseness of the screws at the base of a tower. Background Technique
[0002] A power transmission tower is a tower-shaped building such as a trapezoid or a triangle, with a steel frame structure. Most power transmission towers are built near power plants and substations in the wild. It is an important facility of the power department, which can support overhead wires and play a role in protection and support. The design, manufacture, installation, maintenance and quality inspection of power transmission towers are important guarantees for the operation and development of modern power systems.
[0003] In the prior art, such as a power transmission tower base proposed in the patent application number "CN202020710223.8", the utility model sets fixed legs on the base, so that the bottom plate is connected to the positioning legs through bolts. When loosening occurs, only the bolts need to be replaced or tightened, achieving the effect of convenient later maintenance.
[0004] However, in the above patent application, under the influence of the external environment, such as strong winds, the tower shakes, and the bolts used to fix the tower base are prone to looseness. The change range of the loosened bolts is not obvious and is not easy to detect, resulting in the staff not being able to timely check the loosening of the bolts, affecting the maintenance efficiency and the stability of the tower base. Content of the Utility Model
[0005] The purpose of the utility model is to provide a device for quickly checking the looseness of the screws at the base of a tower to solve the problems raised in the above background technique.
[0006] The purpose of the utility model can be achieved by the following technical solutions:
[0007] A device for quickly checking the looseness of the screws at the base of a tower includes a base main body. The upper surface of the base main body is fixedly connected with a tower leg. At the bottom end of the base main body and near the four corner positions, mounting shells are fixedly installed. Bolts are inserted into the base main body at the bottom end and are respectively located inside the four mounting shells. Nuts are sleeved outside the four bolts. Warning lights are installed on the upper surfaces of the mounting shells. A triggering mechanism is arranged near the top position inside the mounting shells;
[0008] The triggering mechanism includes a rotating rod, a bearing plate, two connecting plates and two racks. The rotating rod is rotatably connected to the top inner position of the mounting shell. The bearing plate is fixedly connected to the inner side wall of the mounting shell. The two connecting plates are both fixedly installed at the top inner position of the mounting shell. The two racks are movably installed at the position near the top inside the mounting shell. An insertion rod is inserted at the bottom end of the rotating rod, and one end of the insertion rod away from the rotating rod is fixedly connected to a bolt. A fixing rod is inserted into the upper surface of the mounting shell. Two fixing rings are fixedly connected to the outer wall of the rotating rod near the upper end position. A fixing hole is formed in the upper surface of one of the fixing rings, and the fixing hole is fitted with the fixing rod.
[0009] Preferably, a rotating shaft is rotatably connected to the upper surface of the bearing plate. A central gear is fixedly connected to the upper end of the rotating shaft. A sliding rod is fixedly installed between the two connecting plates. Sleeve plates are sleeved at both ends of the sliding rod near the outside. The two sleeve plates are respectively fixedly connected to the two racks. A transmission belt is sleeved between the outer part of the rotating shaft and the outer part of the rotating rod.
[0010] Preferably, a elastic piece is sleeved on the sliding rod between the two sleeve plates. The two ends of the elastic piece are respectively rotatably connected to the two sleeve plates. A spring is sleeved on the sliding rod inside the elastic piece. Both ends of the spring are fixedly connected to the inner wall of the elastic piece.
[0011] Preferably, a switch button is installed at the top inner position of the mounting shell above the elastic piece. The output end of the switch button is electrically connected to the input end of the warning lamp.
[0012] Preferably, sliding plates are fixedly connected to the outer side walls of the two racks. One ends of the two sliding plates are respectively slidably connected to the mounting shell. The two racks are meshed with the central gear.
[0013] Preferably, a sleeve is sleeved outside the nut. A plurality of tooth blocks are fixedly installed on the outer wall of the sleeve. A housing is fixedly connected to the outer side wall of the mounting shell near the bottom end. A connecting shaft is rotatably connected to the inside of the housing. A transmission gear is fixedly installed on the outer wall of the connecting shaft inside the housing. The transmission gear is meshed with each tooth block.
[0014] Preferably, a motor is installed on the bottom surface of the housing. The output end of the motor is connected to one end of the connecting shaft. A ring groove is formed on the upper surface of the base body below the sleeve. A plurality of sliders are slidably installed in the ring groove. The upper ends of the plurality of sliders are fixedly connected to the sleeve.
[0015] The beneficial effects of the present utility model:
[0016] 1. When the bolt becomes loose and rotates in the loosening direction, the insertion rod and the rotating rod rotate along with the bolt. In cooperation with the transmission belt and the rotating shaft, the central gear rotates. In cooperation with the two racks and the two sleeve plates, the elastic piece can be deformed, so that the highest point of the elastic piece touches and presses the switch button, turning on the warning light, thus prompting the staff that the bolt is loose. Through the above operations, it is possible to quickly and automatically detect that the bolt is loose, facilitating the staff to promptly handle the loose bolt and avoiding affecting the stability of the base body and the tower leg.
[0017] 2. The utility model can drive the sleeve to rotate through the motor, the connecting shaft, the transmission gear and the tooth block, making the nut rotate, driving the bolt to move downward and insert into the ground to fix the base body, thus realizing the automatic installation and fixation of the base body without the need to operate the nut and bolt with external tools, making the installation operation more convenient and efficient. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, for those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings;
[0019] Figure 1 is the overall structural schematic diagram of the present utility model;
[0020] Figure 2 is the partial structural schematic diagram of the present utility model;
[0021] Figure 3 is the cross-sectional view of the installation shell in the present utility model;
[0022] Figure 4 is the cross-sectional view of the fixed sleeve shell and the outer shell in the present utility model;
[0023] Figure 5 is the partial structural schematic diagram inside the installation shell in the present utility model;
[0024] Figure 6 is the front view of the elastic piece, the sliding rod and the transmission belt in the present utility model;
[0025] Figure 7 is the structural schematic diagram of the rack, the central gear and the transmission belt in the present utility model;
[0026] Figure 8 is the cross-sectional view of the rotating rod and the insertion rod in the present utility model.
[0027] The reference numerals in the drawings are as follows:
[0028] 1. Base main body; 2. Installation shell; 3. Bolt; 4. Warning light; 5. Tower leg; 6. Outer shell; 7. Nut; 8. Sleeve shell; 9. Rotating rod; 10. Insert rod; 11. Fixed ring; 12. Fixed rod; 13. Switch button; 14. Connecting plate; 16. Slide bar; 17. Elastic piece; 18. Transmission belt; 19. Rotating shaft; 20. Rack; 21. Sleeve plate; 22. Central gear; 23. Bearing plate; 24. Transmission gear; 25. Connecting shaft; 26. Ring groove; 27. Slide block; 28. Slide plate. Detailed implementation mode
[0029] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work belong to the protection scope of the present invention.
[0030] A fast inspection device for the loosening of screws at the base of a tower, comprising a base main body 1, a tower leg 5 is fixedly connected to the upper surface of the base main body 1, installation shells 2 are fixedly installed at the bottom end of the base main body 1 and near the four corner positions, bolts 3 are inserted into the bottom end of the base main body 1 and are respectively located inside the four installation shells 2, nuts 7 are sleeved on the outer parts of the four bolts 3, warning lights 4 are installed on the upper surface of the installation shells 2, a triggering mechanism is arranged at a position near the top end inside the installation shells 2, the triggering mechanism includes a rotating rod 9, a bearing plate 23, two connecting plates 14 and two racks 20, the rotating rod 9 is rotatably connected to the top end position inside the installation shell 2, the bearing plate 23 is fixedly connected to the inner side wall position of the installation shell 2, the two connecting plates 14 are fixedly installed at the top end position inside the installation shell 2, the two racks 20 are movably installed at a position near the top end inside the installation shell 2, an insert rod 10 is inserted into the bottom end of the rotating rod 9, and the end of the insert rod 10 away from the rotating rod 9 is fixedly connected to the bolt 3, a fixed rod 12 is inserted into the upper surface of the installation shell 2, two fixed rings 11 are fixedly connected to the outer wall of the rotating rod 9 near the upper end position, a fixing hole is opened on the upper surface of one of the fixed rings 11, and the fixing hole is fitted with the fixed rod 12.
[0031] Reference Figure 8 As shown, the cross-sectional shape of the insert rod 10 fits the inner wall of the rotating rod 9. When the insert rod 10 rotates, it can drive the rotating rod 9 to rotate. And when the bolt 3 moves downward and inserts into the ground, the insert rod 10 can move downward along the inside of the rotating rod 9 following the bolt 3. When inserting the bolt 3 into the ground, the fixed rod 12 cooperates with the fixing hole to fix the position of the rotating rod 9, preventing the rotating rod 9 and the insert rod 10 from rotating, thereby limiting the position of the bolt 3 and preventing the bolt 3 from rotating when inserted into the ground. The inner side wall of the nut 7 is provided with a thread that fits the bolt 3.
[0032] A rotating shaft 19 is rotatably connected to the upper end surface of the bearing plate 23. A central gear 22 is fixedly connected to the upper end of the rotating shaft 19. A slide bar 16 is fixedly installed between the two connecting plates 14. Sleeve plates 21 are sleeved on the outer part of the slide bar 16 near both ends. And the two sleeve plates 21 are respectively fixedly connected to the two racks 20. A transmission belt 18 is sleeved between the outer part of the rotating shaft 19 and the outer part of the rotating rod 9. Slide plates 28 are fixedly connected to the outer side walls of the two racks 20. And one end of each of the two slide plates 28 is slidably connected to the mounting shell 2. The two racks 20 are both meshed with the central gear 22. When the central gear 22 rotates, it can drive the two racks 20 to move horizontally simultaneously through the cooperation of the slide plates 28, drive the two sleeve plates 21 to move along the slide bar 16 simultaneously, and move closer to each other.
[0033] A shrapnel 17 is sleeved on the outer part of the slide bar 16 and located between the two sleeve plates 21. And both ends of the shrapnel 17 are respectively rotatably connected to the two sleeve plates 21. A spring is sleeved on the outer part of the slide bar 16 and located inside the shrapnel 17. And both ends of the spring are fixedly connected to the inner wall of the shrapnel 17. A switch button 13 is installed at the top inside the mounting shell 2 and located directly above the shrapnel 17. And the output end of the switch button 13 is electrically connected to the input end of the warning lamp 4. Both ends of the shrapnel 17 move along the outer part of the slide bar 16 and move closer to each other, generating deformation, so that the highest point of the shrapnel 17 touches and presses the switch button 13, turning on the warning lamp 4.
[0034] After the base body 1 is fixed to the ground by four bolts 3 and four nuts 7 to fix the tower leg 5, the fixing rod 12 is pulled out from the mounting shell 2, so that the fixing rod 12 is removed from the fixing hole, releasing the fixation of the fixing ring 11, and thus releasing the fixation of the rotating rod 9. When the bolt 3 loosens and rotates in the loosening direction, the inserting rod 10 and the rotating rod 9 rotate along with the bolt 3. Cooperating with the transmission belt 18, it can drive the rotating shaft 19 installed on the bearing plate 23 to rotate simultaneously, thereby driving the central gear 22 to rotate, driving the two racks 20 to move horizontally simultaneously through the cooperation of the slide plates 28, driving the two sleeve plates 21 to move along the slide bar 16 simultaneously, and move closer to each other, pushing both ends of the shrapnel 17 to move along the outer part of the slide bar 16 and move closer to each other, generating deformation, compressing the spring, so that the highest point of the shrapnel 17 touches and presses the switch button 13, turning on the warning lamp 4, thereby prompting the staff that the bolt 3 has loosened. Through the above operations, it is possible to quickly and automatically detect that the bolt 3 has loosened, facilitating the staff to promptly handle the loosened bolt 3 and avoiding affecting the stability of the base body 1 and the tower leg 5.
[0035] A housing 8 is sleeved outside the nut 7. A plurality of tooth blocks are fixedly installed on the outer wall of the housing 8. An outer shell 6 is fixedly connected to the outer side wall of the mounting shell 2 near the bottom end. A connecting shaft 25 is rotatably connected inside the outer shell 6. A transmission gear 24 is fixedly installed on the outer wall of the connecting shaft 25 and inside the outer shell 6. The transmission gear 24 is meshed with each tooth block. The inner side wall of the housing 8 is shaped to fit the shape of the nut 7. When the housing 8 rotates, the nut 7 can be driven to rotate simultaneously.
[0036] A motor is installed on the bottom surface of the outer shell 6, and the output end of the motor is connected to one end of the connecting shaft 25. An annular groove 26 is formed on the upper surface of the base body 1 and directly below the housing 8. A plurality of sliders 27 are slidably installed inside the annular groove 26, and the upper ends of the plurality of sliders 27 are fixedly connected to the housing 8.
[0037] Specifically, when the base body 1 is installed and fixed by the bolt 3 and the nut 7, the motor installed on the bottom surface of the outer shell 6 drives the connecting shaft 25 to rotate, thereby driving the transmission gear 24 to rotate. Cooperating with each tooth block, the housing 8 can be driven to rotate, and then the nut 7 is driven to rotate. The slider 27 slides along the annular groove 26 following the housing 8, which can limit the rotation position of the housing 8 and the nut 7 inside the housing 8, so that the nut 7 always rotates at a fixed position, thereby driving the bolt 3 to move downward and insert into the ground to fix the base body 1. Through the above operations, the base body 1 can be automatically installed and fixed without using external tools to operate the nut 7 and the bolt 3, making the installation operation more convenient and efficient.
[0038] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments. The above embodiments and the descriptions in the specification only illustrate the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the present invention claimed.
Claims
1. A tower base screw loosening quick inspection device, comprising a base body (1), characterized in that: The upper surface of the base body (1) is fixedly connected to an iron tower leg (5); a mounting shell (2) is fixedly installed at the bottom of the base body (1) and near four corners; bolts (3) are inserted at the bottom of the base body (1) and respectively located inside the four mounting shells (2); nuts (7) are sleeved outside the four bolts (3); a warning light (4) is installed on the upper surface of the mounting shell (2); and a trigger mechanism is arranged near the top of the mounting shell (2); The trigger mechanism comprises a rotating rod (9), a bearing plate (23), two connecting plates (14) and two racks (20); the rotating rod (9) is rotatably connected to the top position inside the mounting shell (2); the bearing plate (23) is fixedly connected to the inner wall position of the mounting shell (2); the two connecting plates (14) are fixedly installed at the top position inside the mounting shell (2); the two racks (20) are movably installed near the top position inside the mounting shell (2); an insertion rod (10) is inserted at the bottom end of the rotating rod (9); and the insertion rod (10) is fixedly connected to the bolt (3) at one end away from the rotating rod (9); a fixing rod (12) is inserted at the upper end surface of the mounting shell (2); and two fixing rings (11) are fixedly connected to the outer wall of the rotating rod (9) near the upper end position; a fixing hole is opened on the upper end surface of one of the fixing rings (11), and the fixing hole fits with the fixing rod (12).
2. A tower base screw loosening quick inspection device according to claim 1, characterized in that: The upper end surface of the bearing plate (23) is rotatably connected to a rotating shaft (19), and the upper end of the rotating shaft (19) is fixedly connected to a central gear (22). A sliding rod (16) is fixedly installed between the two connecting plates (14). The outside of the sliding rod (16) is sleeved with sleeve plates (21) near both ends, and the two sleeve plates (21) are respectively fixedly connected to two racks (20). A transmission belt (18) is sleeved between the outside of the rotating shaft (19) and the outside of the rotating rod (9).
3. A tower base screw loosening quick inspection device according to claim 2, characterized in that: A spring sheet (17) is sleeved outside the slide bar (16) and located between the two sleeve plates (21), and two ends of the spring sheet (17) are rotatably connected to the two sleeve plates (21) respectively; a spring is sleeved outside the slide bar (16) and located inside the spring sheet (17), and both ends of the spring are fixedly connected to the inner wall of the spring sheet (17).
4. The device for quickly checking the loose screws of a tower base according to claim 1 is characterized in that: A switch button (13) is installed at the top of the interior of the installation shell (2) and directly above the spring sheet (17), and the output end of the switch button (13) is electrically connected to the input end of the warning light (4).
5. The device for quickly checking the loose screws of a tower base according to claim 1 is characterized in that: The outer side walls of the two racks (20) are fixedly connected with a slide plate (28), and one end of the two slide plates (28) is slidably connected to the mounting shell (2), and the two racks (20) are meshed with the central gear (22).
6. The device for quickly checking the loose screws of a tower base according to claim 1 is characterized in that: The nut (7) is externally sleeved with a sleeve shell (8), and a plurality of tooth blocks are fixedly mounted on the outer wall of the sleeve shell (8). The outer wall of the mounting shell (2) is fixedly connected to the outer shell (6) near the bottom end, and the inner part of the outer shell (6) is rotatably connected to a connecting shaft (25). A transmission gear (24) is fixedly mounted on the outer wall of the connecting shaft (25) and located inside the outer shell (6), and the transmission gear (24) is meshed with each tooth block.
7. A tower base screw loosening quick inspection device according to claim 6, characterized in that: A motor is installed on the bottom surface of the outer shell (6), and the output end of the motor is connected to one end of the connecting shaft (25). An annular groove (26) is provided on the upper surface of the base body (1) and is located directly below the sleeve shell (8). A plurality of sliding blocks (27) are slidably installed inside the annular groove (26), and the upper ends of the plurality of sliding blocks (27) are fixedly connected to the sleeve shell (8).
Citation Information
Patent Citations
Electric iron tower base
CN212984806U