Ore pulp intercepting and sampling device

By designing a slurry interception sampling device including sampling tubes, hoses and drive devices, the problems of high slurry flow rate, difficult sampling and slurry overflow in the prior art are solved, and stable transport and efficient sampling of slurry samples are achieved, and the uniformity and representativeness of the samples are improved.

CN222913241UActive Publication Date: 2025-05-27WUHAN IRON & STEEL RESOURCES GRP CHENGCHAO MINING CO LTD
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Patent Information

Application Number
CN202421630805.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-10
Publication Date
2025-05-27
Estimated Expiration
2034-07-10

AI Technical Summary

Technical Problem

Existing slurry samplers are not easy to sample when the slurry flow rate is large and the sampling distance is long. The slurry is prone to overflow and it is difficult to obtain a large number of samples.

Method used

A slurry interception sampling device is designed, including a sampling tube, a hose and a sampling barrel. One end of the sampling tube is equipped with a slurry sample cutout port and the other end is connected to the hose. The bottom end of the hose is equipped with a discharge port and the sampling barrel is connected to the sampling barrel. A retractable sampling rod is provided on the side of the sampling tube. The device also includes a driving device and a limiting device, which performs circular motions through a motor drive turntable and drive rod to ensure that the sampling tube maintains stable rotation at the opening of the ore slurry pipe.

Benefits of technology

It effectively avoids the problem of slurry splashing everywhere, realizes the stable transportation and storage of slurry samples, improves the uniformity and representativeness of the samples, and can continuously take samples to obtain a large number of samples, saves manpower and operates stably.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an ore pulp intercepting and sampling device which comprises a sampling pipe and a hose connected with the sampling pipe, one end of the sampling pipe is provided with an ore pulp sample intercepting opening, and the other end of the sampling pipe is connected with one end of the hose; a discharge hole is formed in the other end, far away from the sampling tube, of the hose and is communicated into the sampling barrel; a sampling rod is arranged on the side surface of the sampling tube. According to the ore pulp intercepting and sampling device, sampling is convenient, the problem that ore pulp splashes all around is solved, and the sampling method is simple; circumferential motion can be kept at the sampling position of the ore pulp pipeline, ore pulp samples at different positions of the opening of the ore pulp pipeline are continuously obtained, and the uniformity and representativeness of the obtained ore pulp samples are improved. The sampling device is driven by the motor, manpower is saved, the rotating speed is stabilized, and the stability of the sampling process can be kept.
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Description

Technical Field

[0001] The utility model relates to the technical field of pulp sampling equipment, in particular to a pulp intercepting and sampling device. Background Art

[0002] Pulp refers to a liquid mixture formed by adding raw materials in solid forms such as ores and mineral soils, as well as water and other auxiliary materials in industrial production to extract target elements. To optimize and control the ore dressing production process, it is necessary to take representative pulp samples at each process link of ore dressing to measure production process parameters such as ore grade, concentration and fineness.

[0003] The samplers used in the ore dressing plant during the pulp sampling process mainly have the following defects: (1) At sampling locations where the pressure of the cyclone underflow or the pipeline outlet is relatively large, the pulp in the connecting pipeline will flow rapidly from the inside of the discharge pipe, resulting in splashing of the pulp everywhere and affecting the sampling effect; (2) At sampling locations where the pulp flow rate is large, currently during the sampling process, the manual sampler used has one end open and the other end closed. When it is placed into the pulp flow, it needs to stay for a certain time to allow the pulp to enter the sampler to reach the sampling volume. However, the time that the sampler stays in the pulp flow will cause the materials in the pulp to quickly accumulate in the sampler and overflow after the liquid is full, resulting in a relatively high concentration of the sampled sample and lack of representativeness; (3) At sampling locations where the pulp flow rate is large and the sampling distance is relatively far, it is difficult to hold the manual sampler steadily, resulting in spillage of the pulp. (4) When a large amount of samples are needed, the existing samplers have a small sampling volume and it is difficult to obtain a large amount of samples.

[0004] Therefore, it has become an urgent problem in this field to develop a set of pulp intercepting samplers that can overcome the above defects. Summary of the Utility Model

[0005] To overcome the deficiencies of the above technologies, the purpose of the utility model is to provide a pulp intercepting and sampling device, which solves the problems that it is not easy to sample when the pulp flow rate is large and the sampling distance is relatively far, and the pulp is easy to overflow in the existing pulp samplers.

[0006] To achieve the above purpose, the technical scheme adopted by the utility model is as follows:

[0007] A pulp intercepting and sampling device includes a sampling pipe and a hose connected to the sampling pipe; one end of the sampling pipe is provided with a pulp intercepting and sampling port, and the other end is connected to one end of the hose; the other end of the hose far from the sampling pipe is provided with a discharge port and leads into a sampling bucket; a sampling rod is arranged on the side surface of the sampling pipe.

[0008] Preferably, the sampling rod is a telescopic adjustable rod.

[0009] Preferably, the above slurry intercepting and sampling device further includes a driving device, which includes a motor, a turntable and a driving rod; the turntable is arranged on the motor and rotates by the drive of the motor; the driving rod is vertically arranged on the turntable; the driving rod includes an outer tube and an inner rod that can rotate relative to each other; the top of the outer tube is closed and sleeved outside the inner rod, and the side of the outer tube is fixedly connected to the sampling rod; the bottom end of the inner rod is fixedly arranged on the turntable.

[0010] Preferably, a bearing for reducing rotational friction is arranged between the outer tube and the outer side of the inner rod.

[0011] Preferably, the top of the outer tube and the inner rod are connected by balls.

[0012] Preferably, a turntable track is arranged on the turntable; the bottom end of the inner rod is fixedly arranged in the turntable track.

[0013] Preferably, the above slurry intercepting and sampling device further includes a limiting device, which includes a fixed rod, a sliding rod and a limiting mechanism; the motor is arranged inside the motor housing; the fixed rod is in an L-shaped structure, the right end of which is fixedly connected to the motor housing, and the upper end is rotatably connected to the sliding rod through a first rotating shaft; the sliding rod and the sampling rod are connected through a limiting mechanism.

[0014] Preferably, the limiting mechanism includes a limiting ring and a second rotating shaft, and the limiting ring is sleeved on the sampling rod; the limiting ring and the sliding rod are rotatably connected through the second rotating shaft.

[0015] Preferably, diagonal braces for stabilizing the structure are arranged between the sampling tube and the sampling rod, between the outer tube and the sampling rod, and on the fixed rod.

[0016] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0017] Through the cooperation of the sampling tube, the hose and the sampling bucket, the present utility model transports the slurry sample to the sampling bucket through the sampling tube and the hose, avoiding the problem of slurry splashing everywhere. The sampling method is simple and a large number of samples can be continuously sampled. The present utility model is provided with a driving device composed of a turntable, a driving rod, a motor, etc., which can maintain circular motion at the sampling point of the slurry pipeline and continuously obtain slurry samples at different positions of the slurry pipeline opening, improving the uniformity and representativeness of the obtained slurry samples. The present utility model is driven by a motor to save manpower and stabilize the rotation speed; the present utility model can be placed at a fixed position for sampling to maintain the stability of the sampling process. A slurry intercepting and sampling device provided by the present utility model is convenient for sampling, the device is stable and operates automatically, and a large number of samples can be continuously sampled. Description of the Drawings

[0018] Figure 1 This is a cross-sectional view of a slurry intercepting and sampling device of the present utility model;

[0019] Figure 2 is Figure 1 top view of;

[0020] Figure 3 This is a cross-sectional view of the limit mechanism in the present utility model;

[0021] Figure 4 is Figure 3 side view of.

[0022] In the figure: 1. Sampling tube; 101. Slurry sampling port; 2. Flexible hose; 3. Sampling rod; 4. Sampling bucket; 5. Turntable; 6. Inner rod; 7. Outer tube; 8. Motor; 801. Motor housing; 9. Turntable track; 10. Bearing; 11. Ball; 12. Fixed rod; 13. Sliding rod; 14. First rotating shaft; 15. Limit mechanism; 16. Limit ring; 17. Second rotating shaft; 18. Slurry sampling opening. Specific embodiments

[0023] In order to better explain the present utility model, the main content of the present utility model is further clarified below in conjunction with specific embodiments, but the content of the present utility model is not limited to the following embodiments.

[0024] As Figures 1 to 4 shown is a slurry intercepting and sampling device of the present utility model, which includes a cylindrical sampler. The cylindrical sampler is vertically through, including a cylindrical sampling tube 1 in the upper part and a flexible hose 2 in the lower part. The sampling tube 1 and the flexible hose 2 can be integrally arranged. A circular slurry sampling port 101 is opened at the top of the sampling tube 1, and the bottom of the sampling tube 1 is connected to the top of the flexible hose 2. The bottom of the flexible hose 2 is provided with a discharge port and leads into the sampling bucket 4. A sampling rod 3 is fixedly connected to the side of the sampling tube 1. Through the cooperation of the sampling tube 1, the flexible hose 2, the sampling rod 3 and the sampling bucket 4, the slurry sample is taken at the slurry sampling port 18 through the sampling tube 1 and transported to the sampling bucket 4 through the flexible hose 2, avoiding the problem of slurry splashing everywhere.

[0025] A diagonal brace is also arranged between the sampling tube 1 and the sampling rod 3 to improve the stability between the sampling tube 1 and the sampling rod 3.

[0026] In a specific embodiment, the diameter of the slurry sampling port 101 is 40 mm and the height is 300 mm, and the length of the flexible hose 2 is 2 m.

[0027] In another specific embodiment, the diameter of the pulp sampling port 101 is 50 mm, the height is 350 mm, the length of the hose 2 is 4 m, and the sampling rod 3 is a telescopic adjustable rod; the length of the telescopic adjustable rod is 1.5 m, and the expansion ratio is 1:1. In this way, the length of the sampling rod 3 can be freely changed according to the size of the sampling point space.

[0028] The above-mentioned pulp interception sampling device further includes a driving device, which includes a motor 8, a turntable 5, and a driving rod vertically arranged on the turntable 5. The motor 8 is arranged inside the motor housing 801. The driving rod is divided into two relatively rotatable inner and outer layers: an outer tube 7 and an inner rod 6; a bearing 10 is used to connect the outer tube 7 and the inner rod 6 to reduce the friction between the outer tube 7 and the inner rod 6 during relative rotation, making the relative rotation process of the outer tube 7 and the inner rod 6 smoother and ensuring more stable relative rotation; the top of the outer tube 7 is closed, and a ball 11 is used to connect the top of the outer tube 7 and the top of the inner rod 6. The outer tube 7 is fixedly connected to the sampling rod 3, and a diagonal brace is arranged between the outer tube 7 and the sampling rod 3. The turntable 5 is arranged above the motor 8, the motor 8 drives the turntable 5 to rotate, and the bottom end of the inner rod 6 is fixedly arranged on the turntable 5. The inner rod 6 drives the outer tube 7 to make a circular motion around the center of the turntable 5. Then, the outer tube 7 drives the sampling rod 3, and the sampling rod 3 drives the sampling tube 1 to make a circular motion below the pulp sampling port 18, continuously obtaining pulp samples at different positions of the pulp sampling port 18, improving the uniformity and representativeness of the obtained pulp samples.

[0029] The pulp interception sampling device is driven by a motor, which can save manpower and operate stably.

[0030] The above-mentioned turntable 5 is also provided with a turntable track 9 for adjusting the rotation radius of the inner rod 6. The bottom end of the inner rod 6 is fixedly arranged in the turntable track 9, and the fixed position of the inner rod 6 in the turntable track 9 can be adjusted to adjust the rotation radius of the driving rod. Specifically, the inner rod 6 can be clamped at different positions in the turntable track 9 by setting multiple slots on the turntable track 9, or the inner rod 6 can be fixed at different positions on the turntable track 9 by means of bolt and nut connection to adjust the rotation radius of the driving rod on the turntable 5. In this way, the rotation radius can be adjusted according to the cross-sectional radius of the pulp pipeline at the sampling point.

[0031] The above slurry intercepting and sampling device is also provided with a limiting device. The limiting device includes a fixed rod 12, a sliding rod 13, and a limiting mechanism 15. The fixed rod 12 is L-shaped and is provided with a brace thereon. The right end of the fixed rod 12 is fixedly connected to the motor housing 801, and the other end is rotatably connected to the sliding rod 13 through a first rotating shaft 14, enabling the sliding rod 13 to rotate relative to the fixed rod 12 with the first rotating shaft 14 as the center; the sliding rod 13 is connected to the sampling rod 3 through the limiting mechanism 15. The limiting mechanism 15 is fixedly connected to the sliding rod 13, and the position where the limiting mechanism 15 is connected to the sliding rod 13 can be adjusted by means of clamping or bolt-nut connection to adjust the distance between the limiting mechanism 15 and the fixed rod 12, so as to match the rotation radius of the inner rod 6 on the turntable track 9.

[0032] As Figures 3 to 4 shown, the limiting mechanism 15 includes a limiting ring 16 and a second rotating shaft 17. The limiting ring 16 is sleeved on the sampling rod 3; the limiting ring 16 is rotatably connected to the sliding rod 13 through the second rotating shaft 17, and the second rotating shaft 17 enables the sliding rod 13 to rotate relative to the sampling rod 3.

[0033] During the actual operation process, when the sampling rod 3 rotates with the outer tube 7, the limiting device can keep the direction of the sampling rod 3 unchanged, and the sliding rod 13 can adjust the rotation radius so that the rotation radius of the sampling rod 3 is the same as that of the inner rod 6 when it rotates.

[0034] Other parts not described belong to the prior art.

Claims

1. A slurry interception sampling device, characterized in that: The invention comprises a sampling tube (1) and a hose (2) connected to the sampling tube (1); one end of the sampling tube (1) is provided with a slurry sampling port (101), and the other end is connected to one end of the hose (2); the other end of the hose (2) away from the sampling tube (1) is provided with a discharge port and leads into a sampling bucket (4); a sampling rod (3) is arranged on the side of the sampling tube (1).

2. The slurry interception sampling device according to claim 1, characterized in that: The sampling rod (3) is a telescopic adjustment rod.

3. The slurry interception sampling device according to claim 1 or 2, characterized in that: The invention also comprises a driving device, the driving device comprising a motor (8), a rotating disk (5) and a driving rod; the rotating disk (5) is arranged on the motor (8) and driven by the motor (8) to rotate; the driving rod is vertically arranged on the rotating disk (5); the driving rod comprises an outer tube (7) and an inner rod (6) which can rotate relative to each other; the top of the outer tube (7) is closed and sleeved on the outside of the inner rod (6); the side of the outer tube (7) is fixedly connected to the sampling rod (3); the bottom end of the inner rod (6) is fixedly arranged on the rotating disk (5).

4. The slurry interception sampling device according to claim 3, characterized in that: A bearing (10) for reducing rotational friction is arranged between the outer tube (7) and the outer side of the inner rod (6).

5. The slurry interception sampling device according to claim 3, characterized in that: The outer tube (7) is connected to the top of the inner rod (6) by using a ball (11).

6. The slurry interception sampling device according to claim 3, characterized in that: The turntable (5) is provided with a turntable track (9); the bottom end of the inner rod (6) is fixedly arranged in the turntable track (9).

7. The slurry interception sampling device according to claim 3, characterized in that: The invention also comprises a limiting device, which comprises a fixed rod (12), a sliding rod (13) and a limiting mechanism (15); the motor (8) is arranged in a motor housing (801); the fixed rod (12) is in an L-shaped structure, the right end of which is fixedly connected to the motor housing (801), and the upper end of which is rotatably connected to the sliding rod (13) via a first rotating shaft (14); the sliding rod (13) and the sampling rod (3) are connected via the limiting mechanism (15).

8. The slurry interception sampling device according to claim 7, characterized in that: The limiting mechanism (15) comprises a limiting ring (16) and a second rotating shaft (17); the limiting ring (16) is sleeved on the sampling rod (3); the limiting ring (16) and the sliding rod (13) are rotationally connected via the second rotating shaft (17).

9. The slurry interception sampling device according to claim 7, characterized in that: Diagonal braces for stabilizing the structure are provided between the sampling tube (1) and the sampling rod (3), between the outer tube (7) and the sampling rod (3), and on the fixing rod (12).