Asphalt penetration test detection device

By designing a servo motor-driven asphalt needle inlet test and detection device, the problems of troublesome operation, low testing efficiency and poor measurement stability in the prior art are solved, and efficient, stable and accurate asphalt needle inlet detection are achieved.

CN222913408UActive Publication Date: 2025-05-27WEIHAI HIGHWAY SURVEY & DESIGN INST CO LTD
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Patent Information

Application Number
CN202421291326.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-06
Publication Date
2025-05-27
Estimated Expiration
2034-06-06

AI Technical Summary

Technical Problem

When performing asphalt needle inlay test, the existing asphalt needle meter is troublesome, time-consuming and labor-intensive, the test efficiency is low, and the water bath is easily deviated, which affects the measurement stability and effect.

Method used

A asphalt needle inlet test and detection device is designed, using a turntable and movable shaft driven by a servo motor. The automatic up and down movement and angle adjustment of the standard needle is achieved through an electric telescopic rod and the second servo motor. Combined with a constant temperature sink and a magnetic suction plate, the stability of the sample tank and the change in the test point are ensured.

Benefits of technology

It achieves simple operation, high testing efficiency, high stability, and better testing effect, reducing the time and energy of manual operation, and improving the accuracy and efficiency of detection.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an asphalt penetration test detection device, which belongs to the technical field of asphalt detection and comprises a base, a groove is arranged on the upper end face of the base, a first servo motor is mounted in the groove, and the output end of the first servo motor is fixedly connected with a turntable positioned in a sliding groove. A fixed plate is fixedly connected to the upper end face of the rotary disc, a constant-temperature water tank is arranged on the upper end face of the fixed plate, a fixed ring abutting against the upper end face of the fixed plate is fixedly connected to the outer wall of the constant-temperature water tank, a placement groove is formed in the lower end face of the constant-temperature water tank, and a magnetic suction plate is fixedly connected to the interior of the placement groove. A sample tank is arranged in the constant-temperature water tank, the sample tank filled with an asphalt sample is placed in the constant-temperature water tank, the sample tank is adsorbed on the inner bottom surface of the constant-temperature water tank through a magnetic suction plate, the sample tank is ensured not to move, the test effect is better, and the constant-temperature water tank has the characteristics of simplicity in operation, high test efficiency and better test effect.
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Description

Technical Field

[0001] The utility model relates to the technical field of asphalt detection, in particular to an asphalt penetration test detection device. Background Technique

[0002] Asphalt penetration is an important index for evaluating the temperature sensitivity of asphalt and is also one of the main indexes for evaluating the quality of asphalt. Asphalt penetration represents the softness, consistency, and ability to resist shear failure of asphalt, and reflects the relative viscosity index of asphalt under certain conditions. The penetration grading system for road asphalt determines the climate conditions and load conditions suitable for asphalt based on the size of asphalt penetration. The main body of the penetration grading system is the familiar pull (ductility), prick (penetration), and drop (softening point), supplemented by flash point index for asphalt safety, solubility index for asphalt purity, asphalt anti-aging performance index, etc., which constitutes the asphalt penetration grading system.

[0003] When the existing asphalt penetrometer is used for asphalt penetration testing, each experimental sample needs to be tested at least 3 times. Each time a needle is used, only one data can be obtained. After each test, the needle needs to be manually cleaned and then retested, and the sample needs to be manually moved to ensure different test points each time. The operation is relatively troublesome, time-consuming and laborious, and the test efficiency is low;

[0004] During the experiment, the container for holding the asphalt sample is placed in a water bath tank. Since the water bath tank is easily offset when placed on the table, and the buoyancy will affect the stability of the container, resulting in poor measurement results. Summary of the Invention

[0005] To solve the problems in the above background, the utility model provides an asphalt penetration test detection device, which has the characteristics of simple operation, high test efficiency, high stability, and better test effect.

[0006] The utility model is realized as follows: An asphalt penetration test detection device includes a base. A groove is opened on the upper end surface of the base. A first servo motor is installed inside the groove. A sliding groove is opened on the inner wall of the groove. The output end of the first servo motor is fixedly connected to a turntable located inside the sliding groove. The upper end surface of the turntable is fixedly connected to a fixing plate. A constant temperature water bath is arranged on the upper end surface of the fixing plate. A fixing ring that abuts against the upper end surface of the fixing plate is fixedly connected to the outer wall of the constant temperature water bath. An installation groove is opened on the lower end surface of the constant temperature water bath. A magnetic attraction plate is fixedly connected inside the installation groove. A sample tank is arranged inside the constant temperature water bath;

[0007] The upper end surface of the base is fixedly connected with a column located behind the groove. The front end surface of the column is provided with a T-shaped sliding groove. A threaded rod is rotatably connected inside the T-shaped sliding groove. The outer wall of the threaded rod is threadedly connected with a T-shaped movable plate located inside the T-shaped sliding groove. The lower end surface of the T-shaped movable plate is provided with an electric telescopic rod. The output end of the electric telescopic rod is fixedly connected with a connecting frame. An activity shaft is rotatably connected inside the connecting frame. A second servo motor is installed on the rear end surface of the connecting frame. The output end of the second servo motor penetrates through the connecting frame and is fixedly connected to one end of the activity shaft. A plurality of card-mounted parts distributed in an array are fixedly connected to the outer wall of the activity shaft. A standard needle is fixedly connected inside the card-mounted part.

[0008] In order to fix the constant temperature water bath, as an optimization of an asphalt penetration test detection device of the present utility model, a plurality of activity grooves distributed in an array are provided on the side wall of the fixed plate. Activity rods are rotatably connected inside the plurality of activity grooves through rotating shafts. The outer wall of the activity rod is threadedly connected with a threaded sleeve. A plurality of fastening notch openings corresponding to the activity grooves are provided on the outer wall of the fixed ring.

[0009] In order to facilitate the positioning of the constant temperature water bath, as an optimization of an asphalt penetration test detection device of the present utility model, a plurality of positioning columns distributed in an array are fixedly connected to the upper end surface of the fixed plate. Positioning holes corresponding to the positioning columns are penetrated and provided on the upper end surface of the fixed ring.

[0010] In order to rotate the threaded rod, as an optimization of an asphalt penetration test detection device of the present utility model, a third servo motor is installed on the upper end surface of the column. The output end of the third servo motor penetrates through the upper end surface of the column and is fixedly connected to one end of the threaded rod.

[0011] In order to make the three detection points of the standard needle different, as an optimization of an asphalt penetration test detection device of the present utility model, the axis of the standard needle and the sample tank are not collinear.

[0012] In order to facilitate operation, as an optimization of an asphalt penetration test detection device of the present utility model, a control panel is fixedly connected to the front end surface of the base.

[0013] Compared with the prior art, the beneficial effects of the present utility model are:

[0014] In this utility model, a sample jar containing an asphalt sample is placed inside a constant temperature water bath. The sample jar is adsorbed on the inner bottom surface of the constant temperature water bath through a magnetic attraction plate. Water is added inside the constant temperature water bath to keep the asphalt sample in the same state. The sample jar is sleeved on the outer wall of a positioning post through a positioning hole, so that the fixing ring and the constant temperature water bath are in contact with the upper end surface of the fixing plate. The movable rod is flipped upward, so that the movable rod enters the fastening groove opening. The fixing ring and the constant temperature water bath are fixed on the upper end surface of the fixing plate by tightening the threaded sleeve, preventing the constant temperature water bath from shifting, ensuring that the sample jar does not move, and making the test effect better.

[0015] In addition, in this utility model, the output end of the electric telescopic rod expands and contracts to drive the connecting frame to move up and down, so that the clamping member drives the standard needle to move up and down. The output end of the second servo motor drives the movable shaft to rotate, changing the angle of the clamping member, so that different standard needles are perpendicular to the upper end surface of the base. At the same time, the output end of the first servo motor drives the turntable to rotate, so that the sample jar rotates, facilitating the detection of different positions of the asphalt sample by different standard needles. Three detections can be completed without replacing and cleaning the standard needle, making the operation more convenient, time-saving and labor-saving, and the detection efficiency higher. Description of the Drawings

[0016] Figure 1 is the overall structure diagram of a device for testing the penetration of asphalt needles according to this utility model;

[0017] Figure 2 is the overall sectional structure diagram of this utility model;

[0018] Figure 3 is the right view of a device for testing the penetration of asphalt needles according to this utility model;

[0019] Figure 4 is the partial exploded structure diagram of this utility model;

[0020] Figure 5 is this utility model Figure 1 The enlarged structure diagram of A in it.

[0021] In the figure, 1, base; 2, groove; 3, first servo motor; 4, turntable; 5, sliding groove; 6, fixing plate; 7, movable groove; 8, movable rod; 9, threaded sleeve; 10, positioning post; 11, constant temperature water bath; 12, fixing ring; 13, positioning hole; 14, placement groove; 15, magnetic attraction plate; 16, fastening groove opening; 17, sample jar; 18, column; 19, T-shaped sliding groove; 20, threaded rod; 21, T-shaped movable plate; 22, electric telescopic rod; 23, connecting frame; 24, movable shaft; 25, clamping member; 26, second servo motor; 27, standard needle; 28, third servo motor; 29, control panel. Detailed Embodiment

[0022] In order to make the objectives, technical solutions and advantages of the present utility model clearer and more understandable, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present utility model and are not used to limit the present utility model.

[0023] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus cannot be understood as a limitation of the present utility model. In addition, in the description of the present utility model, the meaning of "a plurality of" is two or more, unless otherwise specifically defined.

[0024] Please refer to Figures 1 - 5 , an asphalt penetration test detection device, including a base 1. A groove 2 is provided on the upper end surface of the base 1. A first servo motor 3 is installed inside the groove 2. A sliding groove 5 is provided on the inner wall of the groove 2. The output end of the first servo motor 3 is fixedly connected to a turntable 4 located inside the sliding groove 5. A fixing plate 6 is fixedly connected to the upper end surface of the turntable 4. A constant temperature water bath 11 is provided on the upper end surface of the fixing plate 6. A fixing ring 12 that abuts against the upper end surface of the fixing plate 6 is fixedly connected to the outer wall of the constant temperature water bath 11. An installation groove 14 is provided on the lower end surface of the constant temperature water bath 11. A magnetic attraction plate 15 is fixedly connected inside the installation groove 14. A sample tank 17 is provided inside the constant temperature water bath 11;

[0025] A column 18 is fixedly connected to the upper end surface of the base 1 and located behind the groove 2. A T-shaped sliding groove 19 is provided on the front end surface of the column 18. A threaded rod 20 is rotatably connected inside the T-shaped sliding groove 19. A T-shaped movable plate 21 that is threadedly connected to the outer wall of the threaded rod 20 is located inside the T-shaped sliding groove 19. An electric telescopic rod 22 is installed on the lower end surface of the T-shaped movable plate 21. The output end of the electric telescopic rod 22 is fixedly connected to a connecting frame 23. A movable shaft 24 is rotatably connected inside the connecting frame 23. A second servo motor 26 is installed on the rear end surface of the connecting frame 23. The output end of the second servo motor 26 penetrates through the connecting frame 23 and is fixedly connected to one end of the movable shaft 24. A plurality of clamping members 25 distributed in an array are fixedly connected to the outer wall of the movable shaft 24. A standard needle 27 is fixedly connected inside the clamping member 25.

[0026] In this embodiment: Place the sample tank 17 containing the asphalt sample inside the constant temperature water tank 11, and adsorb the sample tank 17 on the inner bottom surface of the constant temperature water tank 11 through the magnetic attraction plate 15. Add water inside the constant temperature water tank 11 to keep the asphalt sample in the same state. Sleeve it through the positioning hole 13 on the outer wall of the positioning column 10, and make the fixing ring 12 and the constant temperature water tank 11 abut against the upper end surface of the fixing plate 6. Flip it upward through the movable rod 8, so that the movable rod 8 enters the fastening slot 16, and fix the fixing ring 12 and the constant temperature water tank 11 on the upper end surface of the fixing plate 6 by tightening the threaded sleeve 9, preventing the constant temperature water tank 11 from shifting, ensuring that the sample tank 17 does not move, and making the test effect better;

[0027] Drive the threaded rod 20 to rotate through the output end of the third servo motor 28, so that the T-shaped movable plate 21 drives the structure below to move up and down, adjust the height of the clamping member 25, and facilitate the installation and disassembly of the standard needle 27 by testers of different heights, making the device more applicable;

[0028] Drive the connecting frame 23 to move up and down through the telescopic output end of the electric telescopic rod 22, so that the clamping member 25 drives the standard needle 27 to move up and down. Drive the movable shaft 24 to rotate through the output end of the second servo motor 26 to change the angle of the clamping member 25, so that different standard needles 27 are perpendicular to the upper end surface of the base 1. At the same time, drive the turntable 4 to rotate through the output end of the first servo motor 3, so that the sample tank 17 rotates, facilitating the detection of different points of the asphalt sample by different standard needles 27. Three detections can be completed without replacing and cleaning the standard needle 27, making the operation more convenient and the detection efficiency higher.

[0029] As a technical optimization scheme of the present utility model, a plurality of activity slots 7 distributed in an array are opened on the side wall of the fixing plate 6. A movable rod 8 is movably connected to the inside of each of the plurality of activity slots 7 through a rotating shaft. A threaded sleeve 9 is threadedly connected to the outer wall of the movable rod 8, and a plurality of fastening slots 16 corresponding to the activity slots 7 are opened on the outer wall of the fixing ring 12.

[0030] In this embodiment: Flip the movable rod 8 upward so that the movable rod 8 enters the fastening slot 16, and fix the fixing ring 12 and the constant temperature water tank 11 on the upper end surface of the fixing plate 6 by tightening the threaded sleeve 9, preventing the constant temperature water tank 11 from shifting and making the test more accurate.

[0031] As a technical optimization scheme of the present utility model, a plurality of positioning columns 10 distributed in an array are fixedly connected to the upper end surface of the fixing plate 6, and positioning holes 13 corresponding to the positioning columns 10 are penetrated and opened on the upper end surface of the fixing ring 12.

[0032] In this embodiment: Sleeve it through the positioning hole 13 on the outer wall of the positioning column 10, making it more convenient to position the fixing ring 12 and the constant temperature water tank 11.

[0033] As a technical optimization solution of the present utility model, a third servo motor 28 is installed on the upper end surface of the column 18, and the output end of the third servo motor 28 penetrates through the upper end surface of the column 18 and is fixedly connected to one end of the threaded rod 20.

[0034] In this embodiment: The output end of the third servo motor 28 drives the threaded rod 20 to rotate, so that the T-shaped movable plate 21 drives the structure below to move up and down, facilitating the adjustment of the height of the T-shaped movable plate 21 and improving work efficiency.

[0035] As a technical optimization solution of the present utility model, the axis of the standard needle 27 and the sample tank 17 are not collinear.

[0036] In this embodiment: By rotating the sample tank 17, the standard needle 27 detects different points, and the operation is simpler.

[0037] As a technical optimization solution of the present utility model, a control panel 29 is fixedly connected to the front end surface of the base 1.

[0038] In this embodiment: The first servo motor 3, the electric telescopic rod 22, the second servo motor 26 and the third servo motor 28 are all electrically connected to the control panel 29, and the driving device is controlled through the control panel 29, making the operation more convenient.

[0039] The working principle and usage process of the present utility model: First, place the sample tank 17 containing the asphalt sample inside the constant temperature water tank 11, adsorb the sample tank 17 on the inner bottom surface of the constant temperature water tank 11 through the magnetic attraction plate 15, then add water inside the constant temperature water tank 11 to keep the asphalt sample in the same state, and then sleeve it on the outer wall of the positioning column 10 through the positioning hole 13, so that the fixing ring 12 and the constant temperature water tank 11 are in contact with the upper end surface of the fixing plate 6. Flip the movable rod 8 upward so that the movable rod 8 enters the fastening groove 16, and tighten the threaded sleeve 9 to fix the fixing ring 12 and the constant temperature water tank 11 on the upper end surface of the fixing plate 6;

[0040] Then, the output end of the electric telescopic rod 22 extends to drive the connecting frame 23 to move up and down, so that the clamping member 25 drives the standard needle 27 to move downward to complete the first detection. Then, the electric telescopic rod 22 drives the standard needle 27 to move upward. The output end of the second servo motor 26 drives the movable shaft 24 to rotate, changing the angle of the clamping member 25, so that different standard needles 27 are perpendicular to the upper end surface of the base 1. At the same time, the output end of the first servo motor 3 drives the turntable 4 to rotate, so that the sample tank 17 rotates, facilitating the detection of different points of the asphalt sample by different standard needles 27;

[0041] After completion, the output end of the third servo motor 28 drives the threaded rod 20 to rotate, so that the T-shaped movable plate 21 drives the structure below to move up and down, adjusting the height of the clamping member 25, facilitating the disassembly and cleaning of the standard needle 27 by inspection personnel of different heights.

[0042] The above are only the preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims

1. An asphalt penetration test device, comprising a base (1), characterized in that: The upper end surface of the base (1) is provided with a groove (2), a first servo motor (3) is installed inside the groove (2), a sliding groove (5) is provided on the inner wall of the groove (2), and the output end of the first servo motor (3) is fixedly connected to a rotating disk (4) located inside the sliding groove (5); The upper end surface of the turntable (4) is fixedly connected to a fixing plate (6), the upper end surface of the fixing plate (6) is provided with a constant temperature water tank (11), the outer wall of the constant temperature water tank (11) is fixedly connected to a fixing ring (12) abutting against the upper end surface of the fixing plate (6), the lower end surface of the constant temperature water tank (11) is provided with a placement groove (14), the interior of the placement groove (14) is fixedly connected to a magnetic attraction plate (15), and the interior of the constant temperature water tank (11) is provided with a sample tank (17); The upper end surface of the base (1) is fixedly connected to a column (18) located behind the groove (2); the front end surface of the column (18) is provided with a T-shaped slide groove (19); a threaded rod (20) is rotatably connected inside the T-shaped slide groove (19); and the outer wall of the threaded rod (20) is threadedly connected to a T-shaped movable plate (21) located inside the T-shaped slide groove (19); An electric telescopic rod (22) is installed on the lower end surface of the T-shaped movable plate (21); the output end of the electric telescopic rod (22) is fixedly connected to a connecting frame (23); the interior of the connecting frame (23) is rotatably connected to a movable shaft (24); a second servo motor (26) is installed on the rear end surface of the connecting frame (23); the output end of the second servo motor (26) passes through the connecting frame (23) and is fixedly connected to one end of the movable shaft (24); a plurality of array-distributed clamping parts (25) are fixedly connected to the outer wall of the movable shaft (24); a standard needle (27) is fixedly connected to the interior of the clamping part (25).

2. The asphalt penetration test device according to claim 1, characterized in that: The side wall of the fixed plate (6) is provided with a plurality of movable grooves (7) distributed in an array, the interiors of the plurality of movable grooves (7) are all movably connected to movable rods (8) via rotating shafts, the outer walls of the movable rods (8) are threadedly connected to threaded sleeves (9), and the outer wall of the fixed ring (12) is provided with a plurality of fastening notches (16) corresponding to the movable grooves (7).

3. The asphalt penetration test device according to claim 1, characterized in that: The upper end surface of the fixing plate (6) is fixedly connected to a plurality of positioning posts (10) distributed in an array, and the upper end surface of the fixing ring (12) is penetrated by positioning holes (13) corresponding to the positioning posts (10).

4. The asphalt penetration test device according to claim 1, characterized in that: A third servo motor (28) is installed on the upper end surface of the column (18), and an output end of the third servo motor (28) passes through the upper end surface of the column (18) and is fixedly connected to one end of the threaded rod (20).

5. The asphalt penetration test device according to claim 1, characterized in that: The standard needle (27) is not co-linear with the axis of the sample container (17).

6. The asphalt penetration test device according to claim 1, characterized in that: A control panel (29) is fixedly connected to the front end surface of the base (1).