Autonomous power supply type integrated industrial personal computer

By designing an autonomous powered integrated industrial control machine, the problems of existing industrial control machines in energy distribution and hardware expansion have been solved, and the stable operation and maintenance costs of equipment have been reduced.

CN222914136UActive Publication Date: 2025-05-27SUZHOU WENXIN INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202421827662.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-31
Publication Date
2025-05-27
Estimated Expiration
2034-07-31

AI Technical Summary

Technical Problem

Existing industrial control machines can easily lead to energy distribution problems after long-term operation, resulting in unstable operation of external equipment, and inability to achieve emergency data processing when energy supply failure, increasing maintenance costs and risk of equipment damage.

Method used

An autonomous powered integrated industrial control machine is designed, equipped with UPS batteries and integrated motherboard devices, including active heat dissipation devices, expansion devices, diverse interface components and wall-mounted devices, to achieve independent power supply and convenient hardware expansion.

Benefits of technology

Through independent power supply and integrated layout, the energy allocation problem is solved, the stable operation of external equipment is ensured, maintenance costs are reduced, and convenient hardware expansion and data processing are achieved.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN222914136U_ABST
    Figure CN222914136U_ABST
Patent Text Reader

Abstract

The utility model relates to a self-powered integrated industrial personal computer, which comprises an industrial personal computer body, the industrial personal computer body is provided with a UPS (uninterrupted power supply) battery and a rear cover, a shell is arranged on the rear cover, a layout space is formed between the rear cover and the shell, an integrated mainboard device is arranged in the layout space, and a plurality of interface components are distributed on the integrated mainboard device. The integrated mainboard device is provided with an active heat dissipation device and further provided with an expansion device, the shell is provided with a wall hanging device, and a plurality of preformed holes are formed in the positions, corresponding to the interface assemblies, of the shell. Therefore, by adopting the integrated mainboard device, the occupation of the layout space is reduced, and the daily management and control requirements of the external equipment can be met. And the expansion device is arranged, so that the supplement of control hardware can be realized according to the control requirement of the current external equipment, and the whole integrated mainboard device does not need to be replaced. The interface assemblies are diversified, and various structural styles mainly used by conventional external equipment in the current processing and manufacturing field can be met.
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Description

Technical Field

[0001] The utility model relates to an industrial personal computer, in particular to an independently powered integrated industrial personal computer. Background Art

[0002] For existing industrial personal computers, in order to meet the integrated configuration with external devices, they are directly connected to the power supply system of external devices. For external devices without an energy management module configured, after the industrial personal computer runs for a long time, problems may occur in energy distribution, and voltage fluctuations are likely to occur. As a result, it is easy to cause unstable operation of external devices, or abnormal conditions of internal components of the industrial personal computer due to voltage fluctuations. At the same time, once the external device experiences an emergency shutdown due to energy supply reasons, it will cause the industrial personal computer to directly fail and cannot perform data processing in an emergency state. Moreover, such abnormal power-off phenomena are likely to damage the internal components of the industrial personal computer.

[0003] At the same time, existing industrial personal computers mainly adopt the terminal customization method. If the external device undergoes hardware adjustment due to energy supply expansion in the future and the industrial personal computer needs to be adjusted accordingly, the entire motherboard needs to be replaced, increasing the use and maintenance costs.

[0004] Furthermore, existing industrial personal computers mainly adopt the box connection method and are directly installed on external devices. If the pre-installation position is improper, it is easy to block the processing area. At the same time, it may also affect the existing wiring layout and fine-tuning of the installation position cannot be performed.

[0005] In view of the above defects, the designer actively conducts research and innovation in order to create an independently powered integrated industrial personal computer, making it more valuable in the industry. Content of the Utility Model

[0006] In order to solve the above technical problems, the purpose of the utility model is to provide an independently powered integrated industrial personal computer.

[0007] The independently powered integrated industrial personal computer of the utility model includes an industrial personal computer body. Among them: the industrial personal computer body is configured with a UPS battery, the industrial personal computer body includes a rear cover, an outer shell is arranged on the rear cover, a layout space is formed between the rear cover and the outer shell, an integrated motherboard device is arranged in the layout space, several interface components are distributed on the integrated motherboard device, an active heat dissipation device is arranged on the integrated motherboard device, an expansion device is also arranged on the integrated motherboard device, a wall hanging device is arranged on the outer shell, and several reserved holes are arranged at the positions of the outer shell corresponding to the interface components.

[0008] Furthermore, for the above-mentioned self-powered integrated industrial computer, the rear cover is provided with a plurality of positioning holes, positioning studs are arranged in the positioning holes, an integrated motherboard device is connected to the positioning studs, and the outer shell is connected to the rear cover by screws.

[0009] Even further, for the above-mentioned self-powered integrated industrial computer, the integrated motherboard device includes an integrated motherboard body, the integrated motherboard body is provided with an independent CPU, hard disk, and memory, a communication sub-card is arranged on the integrated motherboard body, and a plurality of interface components are arranged on the communication sub-card.

[0010] Even further, for the above-mentioned self-powered integrated industrial computer, the expansion device is an expansion motherboard, the expansion motherboard includes a plug-in board, and an expanded hard disk, expanded memory, and independent graphics card are arranged on the plug-in board.

[0011] Even further, for the above-mentioned self-powered integrated industrial computer, the integrated motherboard device is configured with a communication auxiliary component, and the communication auxiliary component is a WIFI antenna.

[0012] Even further, for the above-mentioned self-powered integrated industrial computer, the interface components include a VGA interface, an audio interface, a serial port interface, an HDMI interface, a GPIO interface, a LAN interface, a USB, and a power interface.

[0013] Even further, for the above-mentioned self-powered integrated industrial computer, the active heat dissipation device is a fan, and air guide holes are arranged at the positions of the outer shell corresponding to the fan.

[0014] Even further, for the above-mentioned self-powered integrated industrial computer, the wall hanging device includes a mounting plate connected to the rear cover, a guide rail assembly is arranged on the mounting plate, and the guide rail assembly is configured with a buckle mechanism.

[0015] Even further, for the above-mentioned self-powered integrated industrial computer, a passive heat dissipation mechanism is arranged on the outer shell, a maintenance port is arranged on the outer shell, a plug is arranged on the maintenance port, the passive heat dissipation mechanism is a fin, and the plug is connected to the maintenance port through a snap buckle.

[0016] Even further, for the above-mentioned self-powered integrated industrial computer, the UPS battery includes a battery box, a battery component is arranged in the battery box, a battery interface communicated with the battery component is arranged at the side end of the battery box, a connection interface is arranged at the side end of the outer shell, the battery interface is connected to the integrated motherboard device through the connection interface, the battery box is provided with an extension piece, and the extension piece is connected to the outer shell through a positioning screw.

[0017] By means of the above solution, the utility model has at least the following advantages:

[0018] 1. The integrated motherboard device is adopted, reducing the occupation of layout space and meeting the daily control needs of external devices.

[0019] 2. An expansion device is provided, which can meet the current control needs of external devices, realize the supplement of control hardware, and there is no need to replace the entire integrated motherboard device.

[0020] 3. The interface components are diverse, capable of meeting various structural patterns mainly used by conventional external devices in the current manufacturing field, and realizing convenient docking.

[0021] 4. A wall-mounted device is provided, which can realize the lateral installation with external devices, does not occupy the workstation space, and can be appropriately adjusted to meet the wiring layout of existing cables.

[0022] 5. A UPS battery is provided, which can realize autonomous power supply, without the need for power supply wiring from external devices, and does not affect the existing energy distribution of external devices.

[0023] 6. The overall structure is simple, adopting an integrated layout, which is easy to install and maintain.

[0024] The above description is only an overview of the technical solution of the present utility model. In order to understand the technical means of the present utility model more clearly and implement it according to the content of the specification, the following describes in detail with preferred embodiments of the present utility model in conjunction with the drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 is a schematic diagram of the overall structure of an autonomous power supply integrated industrial control computer.

[0026] Figure 2 is a schematic exploded view of an autonomous power supply integrated industrial control computer.

[0027] The meanings of the reference numerals in the drawings are as follows.

[0028] 1 Industrial control computer body 2 UPS battery

[0029] 3 Rear cover 4 Outer shell

[0030] 5 Integrated motherboard device 6 Interface component

[0031] 7 Active heat dissipation device 8 Extension piece

[0032] 9 Communication auxiliary part 10 Mounting plate

[0033] 11 Guide rail assembly 12 Buckle mechanism

[0034] 13 Maintenance port 14 Plug DETAILED DESCRIPTION OF THE EMBODIMENTS

[0035] The following will further describe in detail the specific implementation manners of the present utility model in conjunction with the accompanying drawings and embodiments. The following embodiments are used to illustrate the present utility model, but are not used to limit the scope of the present utility model.

[0036] As Figures 1 to 2 The self-powered integrated industrial control computer as

[0037] shown in includes an industrial control computer body 1, and is characterized in that: the industrial control computer body 1 is configured with a UPS battery 2 to facilitate long-term operation. At the same time, considering the convenience of the integrated layout, the industrial control computer body 1 includes a rear cover 3, and an outer shell 4 is arranged on the rear cover 3, and a layout space is formed between the rear cover 3 and the outer shell 4. Specifically, an integrated main board device 5 is arranged in the layout space, and a plurality of interface components 6 are distributed on the integrated main board device 5, and a plurality of reserved holes are arranged at the positions of the outer shell 4 corresponding to the interface components 6. Thus, the interface components 6 can be used to dock external devices to achieve convenient access control. And, the integrated main board device 5 is provided with an active heat dissipation device 7 to meet the heat dissipation requirements for long-term operation. Considering that there may be a need to add or configure hardware according to different operating environments, the present utility model also provides an expansion device (not shown in the figure) on the integrated main board device 5, and corresponding processing hardware can be conveniently added or configured according to the actual processing working conditions without replacing the original integrated main board device 5. During implementation, in order to be conveniently hung on one side of an external device, a wall hanging device is arranged on the outer shell 4.

[0038] Furthermore, the integrated motherboard device 5 adopted includes an integrated motherboard body, on which independent components such as a CPU, a hard disk, and a memory are provided, enabling the autonomous operation of the integrated motherboard device 5 and providing corresponding control assistance to external connected devices. Considering the need for external communication, a communication sub-card is provided on the integrated motherboard body, and a number of interface components 6 are provided on the communication sub-card. In this way, a suitable communication sub-card can be selected according to the model of the external connected device and its preset communication interface pattern, achieving a better communication expansion effect without replacing the integrated motherboard body. During implementation, in order to provide corresponding hardware expansion according to the control needs of external connected devices, the expansion device adopted is an expansion motherboard, which includes a plug-in board, on which components such as an expanded hard disk, an expanded memory, and an independent graphics card are provided. Thus, the realization of expansion functions such as storage data expansion, data processing capacity expansion, and graphics processing expansion is satisfied. In this way, for external connected devices that require function expansion, there is no need to select and match multiple common machines for control, and only a suitable expansion motherboard needs to be selected, reducing the implementation cost and having better hardware compatibility.

[0039] In combination with the actual implementation, the integrated motherboard device 5 is configured with a communication auxiliary component 9, and the communication auxiliary component 9 is a WIFI antenna. In this way, it is convenient to realize on-site wireless data transmission without secondary wiring for network communication. At the same time, the interface components 6 adopted in the present utility model include a VGA interface, an audio interface, a serial port interface, an HDMI interface, a GPIO interface, a LAN interface, a USB, and a power interface. In this way, the needs of conventional control and data communication of external connected devices can be satisfied.

[0040] Looking further, the active heat dissipation device 7 adopted in the present utility model is a fan, and air guide holes are provided on the housing 4 corresponding to the position of the fan. In this way, the heat generated during the operation of each component can be discharged as much as possible, and the introduction of external cold air can be realized, forming a stable heat dissipation cycle. At the same time, a passive heat dissipation mechanism is provided on the housing 4. The housing 4 is provided with a maintenance port 13, and a plug 14 is provided on the maintenance port 13. The passive heat dissipation mechanism is a fin, and the plug 14 is connected to the maintenance port 13 through a snap buckle. Thus, auxiliary heat exchange can be provided, improving the heat dissipation efficiency. And, taking advantage of the existence of the maintenance port 13, the rapid replacement and expansion of components such as hard disks can be realized without overall disassembly, facilitating rapid maintenance.

[0041] During implementation, the wall-mounted device includes a mounting plate 10 connected to the rear cover 3, and a guide rail assembly 11 is provided on the mounting plate 10. The guide rail assembly 11 is configured with a snap mechanism 12. In this way, it can be connected to the reserved interface or the side wall of the external connected device through the snap mechanism 12. At the same time, through the guide rail assembly 11, the position of the industrial computer body 1 can be adjusted, enabling better docking with the data ports on external connected devices.

[0042] Meanwhile, the UPS battery 2 includes a battery box, and a battery assembly is arranged inside the battery box. According to the actual operation time requirements, a battery assembly with a suitable specification can be optionally configured. Moreover, a battery interface electrically connected to the battery assembly is arranged at the side end of the battery box, and a connection interface is arranged at the side end of the housing 4. The battery interface is connected to the integrated main board device 5 through the connection interface. In this way, docking power supply can be achieved. Furthermore, in the battery box of the present utility model, an extension piece 8 is provided, and the extension piece 8 is connected to the housing 4 through a positioning screw. In this way, the UPS battery 2 can be better and stably combined with the industrial control computer body 1, having better integrity.

[0043] The working principle of the present utility model is as follows:

[0044] According to the control functions required by the currently needed external device to be docked and the requirements of program operation, an integrated main board device 5 and an expansion device of a suitable model are selected and configured. Then, the industrial control computer body 1 is equipped. Next, the UPS battery 2 is installed on the industrial control computer body 1.

[0045] At the place where the external device needs to install the industrial control computer, a buckle mechanism 12 with a guide rail assembly 11 is pre-installed. The industrial control computer body 1 is connected to the guide rail assembly 11. Subsequently, the industrial control computer body 1 is moved to a suitable position under the guidance of the guide rail assembly 11, so that the interface assembly 6 is at the preset communication interface position of the external device. Then, the docking of each structure is carried out.

[0046] After that, turn on the industrial control computer body and perform the corresponding control program entry and adjustment.

[0047] From the above text description and in combination with the drawings, it can be seen that after adopting the present utility model, the following advantages are obtained:

[0048] 1. By adopting the integrated main board device, the occupation of layout space is reduced, and the daily management and control needs of external devices can be met.

[0049] 2. An expansion device is provided, which can realize the addition of control hardware according to the current control requirements of external devices without replacing the entire integrated main board device.

[0050] 3. The interface components are diverse, which can meet various structural patterns mainly used by conventional external devices in the current processing and manufacturing fields, and realize convenient docking.

[0051] 4. A wall-mounted device is provided, which can realize the lateral installation with external devices, does not occupy the working space, and can be appropriately adjusted to meet the wiring layout of existing cables.

[0052] 5. A UPS battery is provided, which can realize self-power supply, without the need for power supply wiring from external devices, and does not affect the existing energy distribution of external devices.

[0053] 6. The overall structure is simple, adopting an integrated layout, which is easy to install and maintain.

[0054] In addition, the orientation or positional relationship described in the present utility model is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or structure referred to must have a specific orientation or be operated in a specific orientation structure. Therefore, it should not be construed as a limitation to the present utility model.

[0055] The above are only the preferred embodiments of the present utility model and are not used to limit the present utility model. It should be noted that for those of ordinary skill in the art in this technical field, without departing from the technical principle of the present utility model, several improvements and modifications can be made, and these improvements and modifications should also be regarded as the protection scope of the present utility model.

Claims

1. An autonomous power supply integrated industrial computer, including an industrial computer body, characterized in that: The industrial computer body is configured with a UPS battery, the industrial computer body includes a back cover, a shell is arranged on the back cover, a layout space is formed between the back cover and the shell, an integrated motherboard device is arranged in the layout space, a plurality of interface components are distributed on the integrated motherboard device, an active heat dissipation device is arranged on the integrated motherboard device, an expansion device is also arranged on the shell, a wall hanging device is arranged on the shell, and a plurality of reserved holes are arranged on the positions of the shell corresponding to the interface components.

2. The self-powered integrated industrial computer according to claim 1, characterized in that: The rear cover is provided with a plurality of positioning holes, the positioning holes are provided with positioning pins, the positioning pins are connected with an integrated mainboard device, and the housing is connected with the rear cover with screws.

3. The self-powered integrated industrial computer according to claim 1, characterized in that: The integrated motherboard device comprises an integrated motherboard body, the integrated motherboard body is provided with an independent CPU, a hard disk, and a memory, the integrated motherboard body is provided with a communication sub-card, and the communication sub-card is provided with a plurality of interface components.

4. The self-powered integrated industrial computer according to claim 1, characterized in that: The expansion device is an expansion mainboard, and the expansion mainboard includes a plug-in board, and the plug-in board is provided with an expansion hard disk, an expansion memory, and an independent graphics card.

5. The autonomous power supply integrated industrial computer according to claim 1, characterized in that: The integrated mainboard device is equipped with a communication auxiliary component, and the communication auxiliary component is a WIFI antenna.

6. The self-powered integrated industrial computer according to claim 1, characterized in that: The interface components include a VGA interface, an audio interface, a serial port interface, an HDMI interface, a GPIO interface, a LAN interface, a USB, and a power interface.

7. The self-powered integrated industrial computer according to claim 1, characterized in that: The active heat dissipation device is a fan, and the housing is provided with air guide holes at positions corresponding to the fan.

8. The self-powered integrated industrial computer according to claim 1, characterized in that: The wall-mounted device comprises a mounting plate connected to a rear cover, a guide rail assembly is arranged on the mounting plate, and the guide rail assembly is provided with a snap mechanism.

9. The self-powered integrated industrial computer according to claim 1, characterized in that: The shell is provided with a passive heat dissipation mechanism, the shell is provided with a maintenance port, the maintenance port is provided with a blocking cover, the passive heat dissipation mechanism is a fin, and the blocking cover is connected to the maintenance port through a snap buckle.

10. The self-powered integrated industrial computer according to claim 1, characterized in that: The UPS battery includes a battery box, a battery assembly is arranged in the battery box, a battery interface connected to the battery assembly is arranged at the side end of the battery box, a connecting port is arranged at the side end of the shell, the battery interface is connected to the integrated mainboard device through the connecting port, and the battery box is provided with an extension piece, and the extension piece is connected to the shell through a positioning screw.