Capacitor vacuum impregnation device

Abstract

The utility model relates to the technical field of capacitors, and discloses a capacitor vacuum impregnation device, which comprises an impregnation mechanism and an air exhaust mechanism, the impregnation mechanism comprises an impregnation tank and a support frame, the support frame is arranged at the bottom end of the impregnation tank, the air exhaust mechanism comprises a vacuum pump, and the vacuum pump is placed at the left end of the support frame. According to the utility model, the heating rings are arranged at one ends, which are far away from each other, of the dipping barrels by a worker, so that moisture on the surface of a capacitor can be quickly removed, after the worker discharges electrolyte into the liquid storage tank, the electrolyte is pumped into the liquid inlet pipe through the liquid pump, and the electrolyte can be discharged into the dipping tank by manually adjusting the liquid pumping valve by the worker; the vacuum pump drives the U-shaped exhaust pipe to start to extract air in the impregnation tank, a worker can observe the pressure condition in the impregnation tank through the pressure valve, and when electrolyte starts to clean the interior of the capacitor, impurities can be filtered through the filtering holes formed in the surface of the impregnation barrel.

Description

Technical Field

[0001] The utility model relates to the technical field of capacitors, in particular to a capacitor vacuum impregnation device. Background Art

[0002] A capacitor is a kind of electronic component, which consists of two conductor plates (usually metal plates) and an insulating material (dielectric) in the middle. When a voltage is applied between these two conductor plates, charges will accumulate on the conductor plates, forming an electric field, thereby storing energy. The core characteristic of a capacitor is its ability to store and release charges, which makes it play a crucial role in electronic circuits. The main function of a capacitor vacuum impregnation device is to impregnate capacitors in a vacuum environment. This process helps to remove air and other impurities inside the capacitors, ensuring that the impregnation material (such as insulating oil or other liquid insulating materials) can fully penetrate into all parts of the capacitors, thereby improving their overall insulation ability and long-term stability.

[0003] Some capacitor vacuum impregnation devices may have problems with poor sealing, which will cause it difficult to completely remove gas and moisture during the impregnation process, affecting the insulation performance and long-term stability of the capacitors. And during the impregnation process, if it is necessary to supplement the impregnation liquid, the current devices often need to stop the machine to add liquid. Such operations are cumbersome and inefficient, and may lead to production interruption. Summary of the Utility Model

[0004] To solve the above technical problems, the utility model provides a capacitor vacuum impregnation device.

[0005] The utility model is realized by the following technical solutions: A capacitor vacuum impregnation device includes an impregnation mechanism and a pumping mechanism. The impregnation mechanism includes an impregnation tank and a support frame. The support frame is arranged at the bottom end of the impregnation tank. The pumping mechanism includes a vacuum pump, and the vacuum pump is placed at the left end of the support frame.

[0006] Through the above technical solution, by setting the support frame, the impregnation tank can be supported to avoid damage to the bottom end of the impregnation tank.

[0007] As a further improvement of the above solution, the impregnation mechanism includes an impregnation tank, an impregnation cover and screw holes. The top end of the impregnation tank is sleeved with the bottom end of the impregnation cover. There are several screw holes, and several screw holes are opened at the top end of the impregnation cover.

[0008] Through the above technical solution, the staff opens the impregnation cover, puts the capacitor into the impregnation barrel, then closes the impregnation cover and fixes it with screws.

[0009] As a further improvement of the above solution, the impregnation mechanism includes a sealing ring and a support frame. The bottom end of the sealing ring is fixedly connected to the top end of the impregnation tank, and the top end of the support frame is fixedly connected to the bottom end of the impregnation tank.

[0010] Through the above technical solution, after being fixed with screws, by setting the sealing ring, air leakage inside the impregnation tank can be avoided.

[0011] As a further improvement of the above solution, the impregnation mechanism includes a liquid storage tank, a limit block, a liquid extraction pump, a liquid inlet pipe, a connecting ring one, and a liquid extraction valve. The liquid storage tank is arranged at the right end of the support frame. The bottom end of the limit block is fixedly connected to the top end of the liquid storage tank. The bottom end of the liquid extraction pump is clamped to the top end of the limit block. The right end of the liquid inlet pipe is fixedly connected to the left end of the liquid storage tank. The top end of the liquid inlet pipe is fixedly connected to the bottom end of the impregnation tank through the bottom end of the support frame. The inside of the connecting ring is fixedly connected to the surface of the liquid inlet pipe. The bottom end of the liquid extraction valve is drivingly connected to the top end of the connecting ring.

[0012] Through the above technical solution, after the staff discharges the electrolyte into the liquid storage tank, the electrolyte is pumped into the inside of the liquid inlet pipe by the liquid extraction pump. By manually adjusting the liquid extraction valve by the staff, the electrolyte can be discharged into the impregnation tank.

[0013] As a further improvement of the above solution, the impregnation mechanism includes an impregnation bucket, filter holes, and heating rings. The impregnation bucket is arranged inside the impregnation tank. There are several filter holes, and several of the filter holes are opened on the surface of the impregnation bucket. There are two heating rings, and the bottom ends of the two heating rings are fixedly connected to the bottom end inside the impregnation tank. One end of the two heating rings close to each other is fixedly connected to one end of the impregnation bucket away from each other.

[0014] Through the above technical solution, when the electrolyte starts to clean the inside of the capacitor, through the filter holes arranged on the surface of the impregnation bucket, sundries can be filtered. There are heating rings at one end of the impregnation bucket away from each other, which can quickly remove the moisture on the surface of the capacitor.

[0015] As a further improvement of the above solution, the air extraction mechanism includes a vacuum pump, a U-shaped air extraction pipe, a connecting ring two, and an air extraction valve. The vacuum pump is placed at the left end of the support frame. The bottom end of the U-shaped air extraction pipe is fixedly connected to the top end of the vacuum pump. The bottom end of the U-shaped air extraction pipe is fixedly connected to the top end of the impregnation cover. The inside of the connecting ring two is fixedly connected to the surface of the U-shaped air extraction pipe. The rear end of the air extraction valve is drivingly connected to the front end of the connecting ring two.

[0016] Through the above technical solution, when the staff turns on the vacuum pump, the vacuum pump drives the U-shaped air extraction pipe to start extracting the air inside the impregnation tank, so as to achieve a vacuum environment inside.

[0017] As a further improvement of the above solution, the air extraction mechanism includes a pressure valve, and the right end of the pressure valve is fixedly connected to the left end of the impregnation tank.

[0018] Through the above technical solution, the staff can observe the pressure inside the impregnation tank through the pressure valve, and thus control the processes of liquid inlet and air extraction.

[0019] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0020] By providing an impregnation mechanism and a support frame, the present utility model can support the impregnation tank to avoid damage to the bottom end of the impregnation tank. The staff opens the impregnation cover, puts the capacitor into the impregnation barrel, then closes the impregnation cover and fixes it with screws. After being fixed with screws, by providing a sealing ring, air leakage inside the impregnation tank can be avoided;

[0021] After the staff drains the electrolyte into the liquid storage tank, the electrolyte is pumped into the liquid inlet pipe through a liquid extraction pump. By manually adjusting the liquid extraction valve by the staff, the electrolyte can be drained into the impregnation tank. When the electrolyte starts to clean the inside of the capacitor, impurities can be filtered through the filter holes provided on the surface of the impregnation barrel. Heating rings are provided at the two ends of the impregnation barrel away from each other, which can quickly remove the moisture on the surface of the capacitor;

[0022] By providing an air extraction mechanism, the staff turns on the vacuum pump, and the vacuum pump drives the U-shaped air extraction pipe to start extracting the air inside the impregnation tank, so as to achieve a vacuum environment inside. The staff can observe the pressure inside the impregnation tank through the pressure valve, and thus control the processes of liquid inlet and air extraction. Description of the Drawings

[0023] Figure 1 is a schematic diagram of the overall structure of the present utility model;

[0024] Figure 2 is a schematic diagram of the left-side structure of the present utility model;

[0025] Figure 3 is a schematic diagram of the enlarged structure at A of the present utility model;

[0026] Figure 4 is a schematic diagram of the sectional structure of the present utility model;

[0027] Figure 5 is a schematic diagram of the impregnation barrel structure of the present utility model.

[0028] Main Symbol Description:

[0029] 1. Impregnation mechanism; 101. Impregnation tank; 102. Impregnation cover; 103. Screw hole; 104. Sealing ring; 105. Support frame; 106. Liquid storage tank; 107. Limit block; 108. Liquid extraction pump; 109. Liquid inlet pipe; 110. Connecting ring one; 111. Liquid extraction valve; 112. Impregnation bucket; 113. Filter hole; 114. Heating ring; 2. Air extraction mechanism; 201. Vacuum pump; 202. U-shaped air extraction pipe; 203. Connecting ring two; 204. Air extraction valve; 205. Pressure valve. Detailed implementation manners

[0030] Next, in combination with the accompanying drawings and specific implementation manners, the present utility model will be further described. It should be noted that, on the premise of no conflict, the following-described embodiments or technical features can be arbitrarily combined to form new embodiments.

[0031] Embodiment:

[0032] Please refer to Figures 1-5 , a capacitor vacuum impregnation device in this embodiment includes an impregnation mechanism 1 and an air extraction mechanism 2. The impregnation mechanism 1 includes an impregnation tank 101 and a support frame 105. The support frame 105 is provided at the bottom end of the impregnation tank 101. The air extraction mechanism 2 includes a vacuum pump 201, and the vacuum pump 201 is placed at the left end of the support frame 105.

[0033] The impregnation mechanism 1 includes an impregnation tank 101, an impregnation cover 102 and screw holes 103. The top end of the impregnation tank 101 is sleeved with the bottom end of the impregnation cover 102. A plurality of screw holes 103 are provided, and the plurality of screw holes 103 are opened at the top end of the impregnation cover 102.

[0034] The impregnation mechanism 1 includes a sealing ring 104 and a support frame 105. The bottom end of the sealing ring 104 is fixedly connected to the top end of the impregnation tank 101, and the top end of the support frame 105 is fixedly connected to the bottom end of the impregnation tank 101.

[0035] The impregnation mechanism 1 includes a liquid storage tank 106, a limit block 107, a liquid extraction pump 108, a liquid inlet pipe 109, a connecting ring one 110 and a liquid extraction valve 111. The liquid storage tank 106 is provided at the right end of the support frame 105. The bottom end of the limit block 107 is fixedly connected to the top end of the liquid storage tank 106. The bottom end of the liquid extraction pump 108 is clamped to the top end of the limit block 107. The right end of the liquid inlet pipe 109 is fixedly connected to the left end of the liquid storage tank 106. The top end of the liquid inlet pipe 109 is fixedly connected to the bottom end of the impregnation tank 101 through the bottom end of the support frame 105. The inside of the connecting ring is fixedly connected to the surface of the liquid inlet pipe 109. The bottom end of the liquid extraction valve 111 is drivingly connected to the top end of the connecting ring.

[0036] The impregnation mechanism 1 includes an impregnation barrel 112, filtration holes 113, and heating rings 114. The impregnation barrel 112 is disposed inside the impregnation tank 101. A number of filtration holes 113 are provided, and the number of filtration holes 113 are opened on the surface of the impregnation barrel 112. Two heating rings 114 are provided. The bottom ends of the two heating rings 114 are fixedly connected to the bottom end inside the impregnation tank 101, and one ends of the two heating rings 114 close to each other are fixedly connected to one ends of the impregnation barrel 112 away from each other.

[0037] The air extraction mechanism 2 includes a vacuum pump 201, a U-shaped air extraction pipe 202, a second connecting ring 203, and an air extraction valve 204. The vacuum pump 201 is placed at the left end of the support frame 105. The bottom end of the U-shaped air extraction pipe 202 is fixedly connected to the top end of the vacuum pump 201. The bottom end of the U-shaped air extraction pipe 202 is fixedly connected to the top end of the impregnation cover 102. The inside of the second connecting ring 203 is fixedly connected to the surface of the U-shaped air extraction pipe 202. The rear end of the air extraction valve 204 is drivingly connected to the front end of the second connecting ring 203.

[0038] The air extraction mechanism 2 includes a pressure valve 205. The right end of the pressure valve 205 is fixedly connected to the left end of the impregnation tank 101.

[0039] The implementation principle of a capacitor vacuum impregnation device in an embodiment of the present application is as follows: The staff opens the impregnation cover 102, places the capacitor inside the impregnation barrel 112. There are heating rings 114 at one ends of the impregnation barrel 112 away from each other, which can quickly remove the moisture on the surface of the capacitor. Then the impregnation cover 102 is closed and fixed with screws. After the staff drains the electrolyte into the liquid storage tank 106, the electrolyte is pumped into the liquid inlet pipe 109 through the liquid extraction pump 108. By manually adjusting the liquid extraction valve 111 by the staff, the electrolyte can be drained into the impregnation tank 101. At this time, the staff turns on the vacuum pump 201, and the vacuum pump 201 drives the U-shaped air extraction pipe 202 to start extracting the air inside the impregnation tank 101, so as to achieve a vacuum environment inside. The staff can observe the pressure inside the impregnation tank 101 through the pressure valve 205, and thus control the processes of liquid inlet and air extraction, improving work efficiency. When the electrolyte starts to clean the inside of the capacitor, the sundries can be filtered through the filtration holes 113 provided on the surface of the impregnation barrel 112.

[0040] The above implementation manners are only the preferred implementation manners of the present invention, and cannot be used to limit the protection scope of the present invention. Any non-substantial changes and substitutions made by those skilled in the art on the basis of the present invention belong to the protection scope required by the present invention.

Claims

1. A capacitor vacuum impregnation device, characterized in that: The invention comprises an impregnation mechanism (1) and an exhaust mechanism (2), wherein the impregnation mechanism (1) comprises an impregnation tank (101) and a support frame (105), the support frame (105) being arranged at the bottom end of the impregnation tank (101), and the exhaust mechanism (2) comprises a vacuum pump (201), and the vacuum pump (201) is placed at the left end of the support frame (105); The impregnation mechanism (1) comprises an impregnation tank (101), an impregnation cover (102) and a screw hole (103); the top end of the impregnation tank (101) is sleeved with the bottom end of the impregnation cover (102); a plurality of screw holes (103) are provided, and the plurality of screw holes (103) are opened at the top end of the impregnation cover (102); The impregnation mechanism (1) comprises a sealing ring (104) and a support frame (105); the bottom end of the sealing ring (104) is fixedly connected to the top end of the impregnation tank (101); and the top end of the support frame (105) is fixedly connected to the bottom end of the impregnation tank (101).

2. A capacitor vacuum impregnation device as claimed in claim 1, characterized in that: The immersion mechanism (1) comprises a liquid storage tank (106), a limit block (107), a liquid extraction pump (108), a liquid inlet pipe (109), a connecting ring (110) and a liquid extraction valve (111); the liquid storage tank (106) is arranged at the right end of the support frame (105); the bottom end of the limit block (107) is fixedly connected to the top end of the liquid storage tank (106); the bottom end of the liquid extraction pump (108) is clamped with the top end of the limit block (107); the right end of the liquid inlet pipe (109) is fixedly connected to the left end of the liquid storage tank (106); the top end of the liquid inlet pipe (109) is fixedly connected to the bottom end of the immersion tank (101) through the bottom end of the support frame (105); the interior of the connecting ring is fixedly connected to the surface of the liquid inlet pipe (109); and the bottom end of the liquid extraction valve (111) is transmission-connected to the top end of the connecting ring.

3. A capacitor vacuum impregnation device as claimed in claim 1, characterized in that: The impregnation mechanism (1) comprises an impregnation barrel (112), a filtering hole (113) and a heating ring (114); the impregnation barrel (112) is arranged inside an impregnation tank (101); a plurality of filtering holes (113) are arranged, and the plurality of filtering holes (113) are opened on the surface of the impregnation barrel (112); two heating rings (114) are arranged, and the bottom ends of the two heating rings (114) are fixedly connected to the bottom ends inside the impregnation tank (101); and the ends of the two heating rings (114) that are close to each other are fixedly connected to the ends of the impregnation barrel (112) that are far away from each other.

4. A capacitor vacuum impregnation device as claimed in claim 1, characterized in that: The air extraction mechanism (2) comprises a vacuum pump (201), a U-shaped air extraction pipe (202), a second connecting ring (203) and an air extraction valve (204); the bottom end of the U-shaped air extraction pipe (202) is fixedly connected to the top end of the vacuum pump (201); the bottom end of the U-shaped air extraction pipe (202) is fixedly connected to the top end of the impregnation cover (102); the interior of the second connecting ring (203) is fixedly connected to the surface of the U-shaped air extraction pipe (202); and the rear end of the air extraction valve (204) is drivingly connected to the front end of the second connecting ring (203).

5. A capacitor vacuum impregnation device as claimed in claim 1, characterized in that: The air extraction mechanism (2) comprises a pressure valve (205), the right end of the pressure valve (205) being fixedly connected to the left end of the impregnation tank (101).

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