A combined drying device for electrolytic capacitor manufacturing
By combining the design of drying conveying components, airway components, drying components, reflow components and flow-increasing components, the problems of uneven temperature and confusing hot air flow in the electrolytic capacitor drying equipment are solved, and the rapid and uniform heating and efficient drying of the electrolytic capacitor are achieved.
Patent Information
- Application Number
- CN202510539303.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-27
- Publication Date
- 2025-08-05
- Estimated Expiration
- 2045-04-27
AI Technical Summary
The existing electrolytic capacitor drying equipment adopts a single point direct air supply mode, resulting in uneven surface temperature of the electrolytic capacitor and the hot air flow path is chaotic, affecting the drying uniformity and efficiency.
The combined design of drying conveying components, airway components, drying components, reflow components and flow-increasing components is adopted. Through multi-point heating and airflow adjustment, the electrolytic capacitor is achieved quickly and uniformly double-sided heating, preventing heat concentration and reducing energy waste.
It realizes rapid and uniform heating of electrolytic capacitors, improves drying accuracy and control capabilities, reduces energy waste, improves energy utilization efficiency, and ensures product quality and consistency.
Smart Images

Figure CN120072526B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of drying equipment, and in particular provides a drying equipment combined with electrolytic capacitor manufacturing. Background Art
[0002] During the manufacturing process of electrolytic capacitors, the electrolyte or solid electrolyte needs to be dried under certain temperature and humidity conditions to ensure the performance and stability of the capacitor. The drying equipment used in the manufacture of electrolytic capacitors is a device used to dry the electrolyte or solid electrolyte in the electrolytic capacitor. It can ensure the quality stability of the electrolytic capacitor during the production process, reduce product quality problems caused by moisture or impurities, and quickly process the electrolyte or solid electrolyte, shorten the production cycle, and improve production efficiency. However, the existing drying equipment adopts a single-point direct air supply drying mode and is prone to single-point temperature concentration when performing transmission drying. As a result, the surface temperature of some electrolytic capacitors is too high, while the temperature of other parts is too low, resulting in uneven drying. At the same time, the direct hot air impact of a single point can easily lead to confusion in the hot air flow path, which in turn causes the hot air to be unable to fully cover the surface of the capacitor, further affecting the drying uniformity. Summary of the Invention
[0003] Based on this, it is necessary to provide a drying device for manufacturing electrolytic capacitors to solve at least one technical problem in the background technology.
[0004] A drying device for manufacturing electrolytic capacitors, comprising a drying conveying component, an air duct component, a drying component, a reflux component and two flow-increasing components, the drying conveying component comprising a drying conveying shell, a conveying motor and two conveying shafts, the interior of the drying conveying shell is hollow to form a reflux cavity, the top of the drying conveying shell is hollow to form a longitudinal conveying cavity, a main drying trough is recessed in the middle of the bottom surface of the longitudinal conveying cavity, the main drying trough is connected to the reflux cavity, a downwind funnel is provided at the bottom of the main drying trough, first rotating holes are recessed on both sides of the main drying trough, an adjusting shaft is rotatably provided between the two first rotating holes, first bevel gears are respectively provided at both ends of the adjusting shaft, an adjusting hand wheel is provided at the outer end of the adjusting shaft, flow-increasing mounting columns are respectively convex at both ends of the middle of the longitudinal conveying cavity, a conveying motor mounting groove is recessed at one end outside the longitudinal conveying cavity, a reflux hole is recessed in the middle of the inner side of the reflux cavity, and the conveying motor is installed at In the conveying motor mounting groove, two conveying shafts are rotatably installed at the two ends of the longitudinal conveying cavity, and one end of one of the conveying shafts is connected to the output shaft of the conveying motor. A capacitor conveyor belt is sleeved between the two conveying shafts to realize the conveying connection. The outer wall array of the capacitor conveyor belt is recessed with multiple preset holes. The air duct assembly includes a drying shell, a return air duct element and four air pumps. The bottom of the drying shell is installed in the middle of the top surface of the drying conveying shell. The interior of the drying shell is hollow to form a hollow cavity, which is connected to the longitudinal conveying cavity. The return air duct element is installed in the middle of the inner side of the drying conveying shell and the drying shell. The four air pumps are respectively installed at the four corners of the top surface of the drying shell. The drying assembly and the return assembly are both installed in the hollow cavity. The two ends of the two flow-increasing assemblies are respectively installed at the two inner ends of the two flow-increasing mounting columns, and the length direction of the flow-increasing assembly is arranged parallel to the length direction of the capacitor conveyor belt.
[0005] As a further improvement of the present invention, a main drying installation groove is recessed in the middle of the top surface of the hollow cavity, diversion connection holes are recessed at both ends of the top surface of the hollow cavity, and air inlet holes are recessed at the four corners of the top surface of the hollow cavity, and the four air inlet holes are respectively connected to the output ends of the four air pumps.
[0006] As a further improvement of the present invention, the return air duct element includes a return air duct, a first diversion pipe and a second diversion pipe. The bottom and top of the inner side of the return air duct are respectively installed in the middle part of the inner side of the drying and conveying shell and the inner side of the drying shell. A return port is protruding from the bottom of the return air duct, and the return port is installed in the return hole so that the internal cavity of the return air duct is connected with the return cavity. One end of the first diversion pipe and the second diversion pipe are both installed at the top of the return air duct, and the other ends of the first diversion pipe and the second diversion pipe are respectively installed in the two diversion connecting holes.
[0007] As a further improvement of the present invention, the drying component includes a main drying shell and a heating generator. The middle part of the main drying shell is installed in the main drying installation groove. The interior of the main drying shell is hollow to form an installation cavity. The bottom of the installation cavity is recessed with a main drying groove. Two air intake connection holes are recessed at the bottom of both sides of the installation cavity. An air intake connection port is convexly provided on each air intake connection hole. Connecting pipes are arranged between the four air intake connection ports and the four air intake holes, and the heating generator is installed in the installation cavity.
[0008] The lockhole that is formed on the two ends of two chute is formed, and the lockhole that is formed on the two chute is formed, and the lockhole that is formed on the two chute is formed.
[0009] As a further improvement of the present invention, each reflux element includes a reflux shell, two guide shafts and two reflux diversion plates. The two ends of the reflux shell are respectively installed on one end of the two reflux control cross bars. The interior of the reflux shell is hollow to form a diversion chamber. The top surface of the diversion chamber is recessed with a reflux air inlet hole. A telescopic bellows is arranged between the reflux air inlet hole and the diversion connecting hole. The top of the telescopic bellows is connected to the diversion connecting hole. A reflux air outlet groove is recessed in the middle of the bottom surface of the diversion chamber. A reflux diversion groove is recessed on the inner side of the diversion chamber. The two guide shafts are respectively installed on the top and bottom of the reflux diversion groove by torsion springs. The two reflux diversion plates are respectively installed in the two guide shafts.
[0010] As a further improvement of the present invention, each flow-increasing component includes a flow-increasing mounting frame, multiple flow-increasing fans, a heating element and a diversion element. The two ends of the flow-increasing mounting frame are respectively installed on the inner end of two flow-increasing mounting columns, and the multiple flow-increasing fans are respectively installed on the top of the flow-increasing mounting frame at intervals along the length direction. The heating element and the diversion element are both installed at the bottom of the flow-increasing mounting frame.
[0011] As a further improvement of the present invention, the flow-increasing mounting frame includes a flow-increasing top plate and two flow-increasing side plates, wherein both ends of the flow-increasing top plate are respectively mounted on one end of the inner sides of the two flow-increasing mounting columns, and a plurality of flow-increasing holes are recessed on the top surface of the flow-increasing top plate along the length direction, and a plurality of flow-increasing fans are installed on the top surface of the flow-increasing top plate at intervals along the length direction, and the plurality of flow-increasing fans are respectively arranged opposite to the plurality of flow-increasing holes, and longitudinal mounting slide grooves are recessed on both sides of the flow-increasing top plate, and the top surfaces of the two flow-increasing side plates are respectively mounted on the two ends of the bottom surface of the flow-increasing top plate, and a vertical preset slide groove is recessed in the middle of the side wall of each flow-increasing side plate, and a third rotation hole is recessed at both ends of the middle inner side of the flow-increasing side plate, a transverse strip groove is recessed at the bottom inner side of the flow-increasing side plate, a triangular preset groove is recessed in the middle of the top surface of the transverse strip groove, and the transverse strip groove and the triangular preset groove are both connected to the longitudinal mounting slide groove, and a fourth rotation hole is recessed at both ends of the transverse strip groove.
[0012] As a further improvement of the present invention, the heating element includes two adjusting cylinders, two shift rods and two heating installation rotating rods, two heating installation sliding rods and two elastic trigger bands. The tops of the two adjusting cylinders are respectively installed at the two ends of the bottom surface of the flow-increasing top plate, one end of the two shift rods is respectively installed on the output shafts of the two adjusting cylinders, and the other end of the shift rod is passed through the longitudinal mounting slide groove and is arranged in the transverse strip groove. The two ends of the two heating installation rotating rods are respectively rotatably installed in the four fourth rotating holes, and the inner side of each heating installation rotating rod is protruding with multiple heating wires along the length direction. The inner sides of the two heating installation sliding rods are respectively connected to one end of the multiple heating wires on the two heating installation rotating rods, and the two elastic trigger bands are respectively sleeved and installed on the ends of the two heating installation rotating rods and the ends of the two heating installation sliding rods, and one end of the shift rod is against the middle of the elastic trigger band.
[0013] As a further improvement of the present invention, the diversion element includes two first diversion shafts, two diversion guide plates, two vertical collecting plates and two second diversion shafts. The two ends of the two first diversion shafts are respectively rotatably installed in the four third rotating holes. The outer ends of the two diversion guide plates are respectively installed in the middle of the two first diversion shafts. Both ends of the inner middle of each diversion guide plate are rotatably provided with a supporting rod. The bottom end of each supporting rod is provided with an arc-shaped connecting piece. The bottom end of the arc-shaped connecting piece is slidably installed on the outer wall of the temperature rising installation slide rod. The two vertical collecting shafts are respectively rotatably installed in the four third rotating holes. The outer ends of the two diversion guide plates are respectively installed in the middle of the two first diversion shafts. The middle part of the plate is slidably installed in two longitudinal mounting grooves respectively. A limit plate is provided on the top of each vertical collecting plate. A plurality of diversion holes are recessed on the side walls of the vertical collecting plate along the length direction. The two ends of the two second diversion shafts are rotatably installed on the top of the two ends of the inner side of the two flow-increasing side plates respectively, and the second diversion shaft is located between the first diversion shaft and the vertical collecting plate. A plurality of linkage bars are provided along the length direction of the second diversion shaft, one end of each linkage bar is against the inner side of the diversion guide plate, and the other end of the top surface of the linkage bar is against the bottom surface of the vertical collecting plate.
[0014] The beneficial effects of the present invention are as follows:
[0015] 1. The present invention can quickly and evenly heat and dry the electrolytic capacitor on both sides, ensuring that the surface of the electrolytic capacitor can be evenly heated, avoiding uneven drying that may be caused by single-sided heating. At the same time, it provides a stepped temperature change, which helps to gradually adjust the temperature of the electrolytic capacitor, prevents material damage caused by excessively rapid temperature changes, improves the accuracy and controllability of the drying process, and provides a tangential airflow to impact the main drying electrolytic capacitor, preventing the opposite heating airflow from counteracting the main drying airflow for drying and heating, causing excessive heat concentration and local damage to the electrolytic capacitor. It also reduces airflow resistance, improves hot air flow efficiency, reduces energy waste, improves energy utilization efficiency, and saves drying costs.
[0016] 2. The present invention can achieve precise adjustment of the airflow and heating device to adjust the drying degree of the electrolytic capacitor, avoid over-drying, and ensure the quality and performance of the electrolytic capacitor. In addition, it can effectively control the heating intensity and the intensity of the stepped temperature change of the electrolytic capacitor, providing more precise control for the production process and helping to improve the consistency and quality of the product. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 FIG. 1 is a perspective schematic diagram of an embodiment of the present invention.
[0018] Figure 2 It is a three-dimensional schematic diagram of another embodiment of the present invention.
[0019] Figure 3 FIG. 1 is an internal schematic diagram of an embodiment of the present invention.
[0020] Figure 4 It is a three-dimensional schematic diagram of a drying component and a reflow component in one embodiment of the present invention.
[0021] Figure 5 Schematic diagram of the interior of a drying component and a reflux component in one embodiment of the present invention.
[0022] Figure 6 Schematic diagram of a flow-increasing assembly in one embodiment of the present invention.
[0023] Figure 7 Schematic diagram of the interior of a flow-increasing assembly in one embodiment of the present invention.
[0024] Figure 8 for Figure 7 Enlarged view of point A in the middle.
[0025] In the picture:
[0026] 10. Drying conveyor assembly; 11. Drying conveyor housing; 12. Conveying motor; 13. Conveying shaft; 111. Return chamber; 112. Longitudinal conveying chamber; 113. Main drying trough; 114. Downwind funnel; 115. First rotating hole; 116. Flow-increasing mounting column; 117. Conveying motor mounting slot; 118. Return hole; 119. Adjusting shaft; 110. Adjusting hand wheel; 14. Capacitor conveyor belt; 20. Airway assembly; 21. Drying housing; 22. Return airway component; 24. Air pump; 23. Cavity; 231, main drying installation slot; 232, diversion connection hole; 233, air inlet; 221, return air duct; 222, first diversion pipe; 223, second diversion pipe; 224, return port; 30, drying assembly; 31, main drying shell; 32, heating generator; 33, installation cavity; 331, main drying slot; 332, air inlet connection port; 40, return assembly; 41, return mounting frame; 42, sliding column; 43, return control crossbar; 46, return mounting base; 44, threaded rod; 45, return Components; 461, reflux rotating hole; 431, threaded hole; 441, second bevel gear; 451, reflux housing; 452, guide shaft; 453, reflux guide plate; 454, diversion chamber; 450, reflux air inlet; 455, reflux air outlet groove; 456, reflux diversion groove; 50, flow increase assembly; 51, flow increase mounting frame; 511, flow increase top plate; 512, flow increase side plate; 513, flow increase hole; 514, longitudinal installation slide; 515, vertical preset slide; 516, third rotating hole; 517, transverse Strip groove; 518, triangular preset groove; 52, flow-increasing fan; 53, heating element; 531, regulating cylinder; 532, lever; 533, heating installation rotating rod; 534, heating installation sliding rod; 536, elastic trigger belt; 535, heating wire; 54, diverter element; 541, first diverter shaft; 542, diverter guide plate; 543, vertical collecting plate; 544, second diverter shaft; 545, supporting rotating rod; 546, arc-shaped connecting piece; 547, limit plate; 548, diverter hole; 549, linkage strip. DETAILED DESCRIPTION
[0027] To facilitate understanding of the present invention, the present invention will be described more fully below with reference to the accompanying drawings. The accompanying drawings illustrate preferred embodiments of the present invention. However, the present invention may be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to provide a more thorough and comprehensive understanding of the present disclosure.
[0028] In the description of the present invention, it should be noted that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0029] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one skilled in the art to which this invention pertains. The terms used herein are for the purpose of describing specific embodiments only and are not intended to limit the present invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.
[0030] See also Figures 1 to 8A drying device for manufacturing electrolytic capacitors includes a drying conveying assembly 10, an air duct assembly 20, a drying assembly 30, a reflux assembly 40, and two flow-increasing assemblies 50. The drying conveying assembly 10 includes a drying conveying shell 11, a conveying motor 12, and two conveying shafts 13. The interior of the drying conveying shell 11 is hollow to form a reflux cavity 111. The top of the drying conveying shell 11 is hollow to form a longitudinal conveying cavity 112. A main drying groove 113 is recessed in the middle of the bottom surface of the longitudinal conveying cavity 112. The main drying groove 113 is connected to the reflux cavity 111. The main drying tank 113 is provided with a downwind funnel 114 at the bottom, and the main drying tank 113 is respectively provided with a first rotating hole 115 on both sides. An adjusting shaft 119 is rotatably provided between the two first rotating holes 115. The adjusting shaft 119 is provided with a first bevel gear at both ends. The outer end of the adjusting shaft 119 is provided with an adjusting hand wheel 110. The middle ends of the longitudinal conveying cavity 112 are respectively provided with a flow-increasing mounting column 116. The outer end of the longitudinal conveying cavity 112 is provided with a conveying motor mounting groove 117. The inner middle of the reflux cavity 111 is provided with a reflux hole 119. 18, the conveying motor 12 is installed in the conveying motor installation slot 117, and the two conveying shafts 13 are rotatably installed at both ends of the longitudinal conveying cavity 112, and one end of one of the conveying shafts 13 is connected to the output shaft of the conveying motor 12. A capacitor conveyor belt 14 is sleeved between the two conveying shafts 13 to achieve a conveying connection. The outer wall array of the capacitor conveyor belt 14 is concave with multiple preset holes. The air duct assembly 20 includes a drying shell 21, a return air duct element 22 and four air pumps 24. The bottom of the drying shell 21 is installed in the middle of the top surface of the drying conveying shell 11 The interior of the drying shell 21 is hollow to form a hollow cavity 23, which is connected to the longitudinal conveying cavity 112. The return air duct element 22 is installed in the middle of the inner side of the drying and conveying shell 11 and on the drying shell 21. The four air pumps 24 are respectively installed at the four corners of the top surface of the drying shell 21. The drying component 30 and the return component 40 are both installed in the hollow cavity 23. The two ends of the two flow-increasing components 50 are respectively installed at the two ends of the inner side of the two flow-increasing mounting columns 116, and the length direction of the flow-increasing component 50 is parallel to the length direction of the capacitor conveyor belt 14.
[0031] A main drying installation groove 231 is recessed in the middle of the top surface of the hollow cavity 23, diversion connection holes 232 are recessed at both ends of the top surface of the hollow cavity 23, and air inlet holes 233 are recessed at the four corners of the top surface of the hollow cavity 23, and the four air inlet holes 233 are respectively connected to the output ends of the four air pumps 24.
[0032] The return air duct element 22 includes a return air duct 221, a first diversion pipe 222 and a second diversion pipe 223. The inner bottom and top of the return air duct 221 are respectively installed in the middle of the inner side of the drying and conveying shell 11 and the inner side of the drying shell 21. A return port 224 is protruding from the bottom of the return air duct 221, and the return port 224 is installed in the return hole 118, so that the internal cavity of the return air duct 221 is connected with the return cavity 111. One end of the first diversion pipe 222 and the second diversion pipe 223 are both installed at the top of the return air duct 221, and the other ends of the first diversion pipe 222 and the second diversion pipe 223 are respectively installed in the two diversion connecting holes 232.
[0033] The drying component 30 includes a main drying shell 31 and a heating generator 32. The middle part of the main drying shell 31 is installed in the main drying installation groove 231. The main drying shell 31 is hollow inside to form an installation cavity 33. The bottom surface of the installation cavity 33 is recessed with a main drying groove 331. Two air intake connection holes are recessed at the bottom of both sides of the installation cavity 33. An air intake connection port 332 is convexly provided on each air intake connection hole. Connecting pipes are provided between the four air intake connection ports 332 and the four air intake holes 233. The heating generator 32 is installed in the installation cavity 33.
[0034] The reflux assembly 40 includes a reflux mounting frame 41, four sliding columns 42, two reflux mounting base plates 46, two reflux control cross bars 43, two threaded rods 44 and two reflux elements 45. The top surface of the reflux mounting frame 41 is mounted on the middle of the top surface of the hollow cavity 23. The tops of the four sliding columns 42 are respectively mounted at the four corners of the top surface of the reflux mounting frame 41. The two ends of the two reflux mounting base plates 46 are respectively mounted on the bottom ends of the four sliding columns 42. The middle of the top surface of the two reflux mounting base plates 46 is concave with a reflux rotation hole 461. The middle ends of the two reflux control cross bars 43 are respectively slidably mounted in the four sliding columns 42. The middle part of each reflux control cross bar 43 is provided with a threaded hole 431, the top ends of the two threaded rods 44 are rotatably mounted on the middle parts of both sides of the reflux mounting frame 41, and the middle parts of the two threaded rods 44 are rotatably set in the two threaded holes 431, and the bottom end of each threaded rod 44 is provided with a second bevel gear 441, and the two second bevel gears 441 are respectively engaged with the two first bevel gears. The two ends of the two reflux elements 45 are respectively installed at the two ends of the two reflux control cross bars 43, and the length direction of the reflux element 45 is perpendicular to the length direction of the reflux control cross bar 43, and the two reflux elements 45 are symmetrically arranged.
[0035] Each reflux element 45 includes a reflux shell 451, two guide shafts 452 and two reflux diversion guide plates 453. The two ends of the reflux shell 451 are respectively installed on one end of the two reflux control cross bars 43. The interior of the reflux shell 451 is hollow to form a diversion chamber 454. The top surface of the diversion chamber 454 is recessed with a reflux air inlet hole 450. A telescopic bellows is arranged between the reflux air inlet hole 450 and the diversion connection hole 232. The top of the telescopic bellows is connected to the diversion connection hole 232. A reflux outlet groove 455 is recessed in the middle of the bottom surface of the diversion chamber 454. A reflux diversion groove 456 is recessed on the inner side of the diversion chamber 454. The two guide shafts 452 are respectively installed on the top and bottom of the reflux diversion groove 456 by torsion springs. The two reflux diversion guide plates 453 are respectively installed in the two guide shafts 452.
[0036] Each flow-increasing component 50 includes a flow-increasing mounting frame 51, multiple flow-increasing fans 52, a heating element 53 and a diverter element 54. The two ends of the flow-increasing mounting frame 51 are respectively installed on the inner end of two flow-increasing mounting columns 116. The multiple flow-increasing fans 52 are respectively installed on the top of the flow-increasing mounting frame 51 at intervals along the length direction. The heating element 53 and the diverter element 54 are both installed at the bottom of the flow-increasing mounting frame 51.
[0037] The flow-increasing mounting frame 51 includes a flow-increasing top plate 511 and two flow-increasing side plates 512. The two ends of the flow-increasing top plate 511 are respectively mounted on the inner ends of the two flow-increasing mounting columns 116. The top surface of the flow-increasing top plate 511 is concavely provided with a plurality of flow-increasing holes 513 along the length direction. A plurality of flow-increasing fans 52 are installed on the top surface of the flow-increasing top plate 511 at intervals along the length direction, and the plurality of flow-increasing fans 52 are respectively arranged opposite to the plurality of flow-increasing holes 513. A longitudinal mounting slot 514 is respectively concavely provided on both sides of the flow-increasing top plate 511. The top surfaces of the two flow-increasing side plates 512 are provided with a plurality of flow-increasing holes 513. They are respectively installed at the two ends of the bottom surface of the flow-increasing top plate 511, and a vertical preset slide groove 515 is recessed in the middle of the side wall of each flow-increasing side plate 512. A third rotation hole 516 is recessed at both ends of the middle inner side of the flow-increasing side plate 512, and a transverse strip groove 517 is recessed at the bottom of the inner side of the flow-increasing side plate 512. A triangular preset groove 518 is recessed in the middle of the top surface of the transverse strip groove 517, and the transverse strip groove 517 and the triangular preset groove 518 are both connected to the longitudinal installation slide groove 514, and a fourth rotation hole is recessed at both ends of the transverse strip groove 517.
[0038] The heating element 53 includes two regulating cylinders 531, two levers 532, two heating installation rotating rods 533, two heating installation sliding rods 534 and two elastic triggering bands 536. The tops of the two regulating cylinders 531 are respectively installed at the two ends of the bottom surface of the flow increasing top plate 511. One end of the two levers 532 is respectively installed on the output shaft of the two regulating cylinders 531, and the other end of the lever 532 is passed through the longitudinal installation slide groove 514 and is set in the horizontal strip groove 517. The two heating installation rotating rods The two ends of 533 are respectively rotatably installed in the four fourth rotating holes. A plurality of heating wires 535 are protruded along the length direction on the inner side of each heating installation rotating rod 533. The inner sides of the two heating installation sliding rods 534 are respectively connected to one end of the plurality of heating wires 535 on the two heating installation rotating rods 533. The two elastic trigger bands 536 are respectively sleeved and installed on the ends of the two heating installation rotating rods 533 and the ends of the two heating installation sliding rods 534, and one end of the lever 532 is against the middle of the elastic trigger band 536.
[0039] The diversion element 54 includes two first diversion shafts 541, two diversion guide plates 542, two vertical collecting plates 543 and two second diversion shafts 544. The two ends of the two first diversion shafts 541 are respectively rotatably installed in the four third rotating holes 516. The outer ends of the two diversion guide plates 542 are respectively installed in the middle of the two first diversion shafts 541. Both ends of the inner middle of each diversion guide plate 542 are rotatably provided with a supporting rod 545. The bottom end of each supporting rod 545 is provided with an arc-shaped connecting piece 546. The bottom end of the arc-shaped connecting piece 546 is slidably installed on the outer wall of the heating installation slide rod 534. The middle of the two vertical collecting plates 543 are respectively slidable. It is movably installed in two longitudinal mounting slots 514, a limiting plate 547 is provided at the top of each vertical collecting plate 543, and a plurality of diversion holes 548 are recessed on the side wall of the vertical collecting plate 543 along the length direction. The two ends of the two second diversion shafts 544 are rotatably installed on the top of the two ends of the inner side of the two flow-increasing side plates 512, and the second diversion shaft 544 is located between the first diversion shaft 541 and the vertical collecting plate 543. The second diversion shaft 544 is provided with a plurality of linkage bars 549 along the length direction, and one end of each linkage bar 549 is abutted against the inner side of the diversion guide plate 542, and the other end of the top surface of the linkage bar 549 is abutted against the bottom surface of the vertical collecting plate 543.
[0040] For example, in one embodiment, lifting slots are provided at both ends of the hollow cavity 23, and lifting doors are provided in the lifting slots. A filter is provided in the downwind funnel 114.
[0041] For example, in one embodiment, when the electrolytic capacitors need to be dried, the lifting door is opened, and a plurality of electrolytic capacitors are placed in two rows on the top surface of the capacitor conveyor belt 14, and then the conveying motor 12 is started to allow the plurality of electrolytic capacitors to enter the hollow cavity 23 and be transported to the bottom of the drying assembly 30. Then, the lifting door is closed, and the heating generator 32 is started to generate a uniform high temperature in the installation cavity 33, and then the four air pumps 24 are started synchronously to generate a push airflow, and the push airflow is made to flow along the air inlet 233, the connecting pipe and the inlet. The air connection port 332 enters into the installation cavity 33, and generates heat exchange to form a main drying airflow that flows out along the main drying slot 331, and heats and dries the electrolytic capacitor below. At the same time, multiple heating wires 535 and multiple flow-increasing fans 52 will be started, so that the flow-increasing mounting frame 51 will generate a uniform high temperature, and use the flow-increasing fan 52 to concentrate it out from between the two vertical collecting plates 543 to form a counter-heating airflow, further performing rapid and uniform synchronous heating and drying on the electrolytic capacitor directly above, so as to perform rapid and uniform double-sided heating and drying on the electrolytic capacitor.
[0042] At the same time, the counter-heating airflow will counteract the main drying airflow, forming a counter-flow. Due to the higher velocity and flow rate of the main drying airflow, the counter-flow will flow downward from between the two flow-increasing components 50 to the downwind funnel 114. Since the downwind funnel 114 is provided with a filter, the counter-flow will filter out moisture through the filter before entering the return chamber 111. It will then enter the return air duct 221 through the return port 224, and then enter the two return elements 45 through the first and second diverter pipes 222 and 223. Part of the counter-flow will then flow out through the return outlet slot 455, causing a step-by-step temperature change for the electrolytic capacitors that have not yet undergone the main drying process and those that have already undergone the main drying process. At the same time, another part of the counter-flow will impact the two return flow guide plates 453, causing the two guide shafts 452 to rotate and open, so that the other part of the counter-flow will be guided by the two return flow guide plates 453 to form an inclined tangential airflow to impact the main drying electrolytic capacitor, preventing the counter-heating airflow from counteracting the main drying airflow for drying and heating, causing excessive heat concentration, resulting in local damage to the electrolytic capacitor, and reducing airflow resistance, improving hot air flow efficiency, reducing energy waste, improving energy utilization efficiency, and saving drying costs.
[0043] In addition, by rotating the adjusting hand wheel 110, the adjusting shaft 119 can be rotated, the first bevel gear can be rotated, the second bevel gear 441 can be rotated, the two threaded rods 44 can be rotated, and the two reflux control cross bars 43 can be slid along the four sliding columns 42, thereby adjusting the positions of the two reflux elements 45, and changing the size and position of the counter-flow and tangential airflow, thereby effectively controlling the heating intensity of the electrolytic capacitor and the intensity of the step temperature change.
[0044] For example, in one embodiment: when it is necessary to reduce the drying degree, the regulating cylinder 531 is started, so that the output shaft of the regulating cylinder 531 retracts, so that the lever 532 moves upward along the longitudinal mounting slide groove 514, and the middle part of the elastic trigger belt 536 is pulled upward, so that the two heating mounting rotating rods 533 rotate, so that the two heating mounting slide rods 534 and multiple heating wires 535 rotate and move upward, so that the supporting rotating rod 545 follows and moves, so that the two diversion guide plates 542 follow and rotate and open along the two first diversion rotating shafts 541, so that the counter-flow enters the gap of the downwind funnel 114 and rises, so that the counter-flow can quickly enter the downwind funnel 114 and then enter the return chamber 111, thereby reducing the contact time of the counter-flow with the electrolytic capacitors being dried mainly, and reducing the drying degree of the electrolytic capacitors. At the same time, the diversion guide plate 542 will no longer support the linkage bar 549, so that the two vertical collecting plates 543 will fall along the longitudinal installation slide groove 514, so that the cross-sectional area blown out by the flow-increasing fan 52 will increase, and the flow rate of the opposite heated air flow will decrease, further reducing the contact time between the counter-flow airflow and the main drying electrolytic capacitor, and reducing the degree of drying of the electrolytic capacitor.
[0045] Installation process: Install the conveying motor 12 in the conveying motor installation slot 117, and the two conveying shafts 13 are rotatably installed at the two ends of the longitudinal conveying cavity 112, and one end of one of the conveying shafts 13 is connected to the output shaft of the conveying motor 12. A capacitor conveyor belt 14 is sleeved between the two conveying shafts 13 to achieve the transmission connection. The bottom of the drying shell 21 is installed in the middle of the top surface of the drying and conveying shell 11. The four air pumps 24 are respectively installed at the four corners of the top surface of the drying shell 21, and the four air inlet holes 233 are respectively connected to the output ends of the four air pumps 24. The bottom and top of the inner side of the return air duct 221 are respectively installed in the inner middle part of the drying and conveying shell 11 and the inner side of the drying shell 21. The return port 224 is installed in the return hole 118. The inner cavity of the return air duct 221 is connected to the return cavity 111, one end of the first diversion pipe 222 and the second diversion pipe 223 are installed at the top of the return air duct 221, and the other ends of the first diversion pipe 222 and the second diversion pipe 223 are respectively installed in the two diversion connection holes 232, the middle of the main drying shell 31 is installed in the main drying installation groove 231, the heating generator 32 is installed in the installation cavity 33, the top surface of the return mounting frame 41 is installed in the middle of the top surface of the hollow cavity 23, the tops of the four sliding columns 42 are respectively installed at the four corners of the top surface of the return mounting frame 41, the two ends of the two return mounting base plates 46 are respectively installed at the bottom ends of the four sliding columns 42, and the two ends of the middle of the two return control cross bars 43 are respectively slidably installed on the four sliding columns 4 2, the top ends of the two threaded rods 44 are respectively rotatably installed in the middle of both sides of the reflux mounting frame 41, and the middle parts of the two threaded rods 44 are rotatably set in the two threaded holes 431, and the two second bevel gears 441 are respectively engaged with the two first bevel gears. The two ends of the reflux housing 451 are respectively installed on one end of the two reflux control cross bars 43, and the top of the telescopic bellows is connected to the diversion connection hole 232. The two guide shafts 452 are respectively rotatably installed on the top and bottom of the reflux diversion groove 456 through torsion springs. The two reflux diversion guide plates 453 are respectively installed in the two guide shafts 452, and the two ends of the flow-increasing top plate 511 are respectively installed on one end of the inner side of the two flow-increasing mounting columns 116. The top surface of the flow-increasing top plate 511 is concave with a plurality of flow-increasing holes 51 along the length direction. 3. Multiple flow-increasing fans 52 are installed on the top surface of the flow-increasing top plate 511 at intervals along the length direction, and the multiple flow-increasing fans 52 are respectively arranged opposite to the multiple flow-increasing holes 513. The top surfaces of the two flow-increasing side plates 512 are respectively installed at the two ends of the bottom surface of the flow-increasing top plate 511. The tops of the two adjusting cylinders 531 are respectively installed at the two ends of the bottom surface of the flow-increasing top plate 511. One end of the two shifting rods 532 is respectively installed on the output shafts of the two adjusting cylinders 531, and the other end of the shifting rods 532 passes through the longitudinal installation slide 514 and is installed in the transverse strip groove 517. The two ends of the two heating installation rotating rods 533 are respectively rotatably installed in the four fourth rotating holes. The inner sides of the two heating installation slide rods 534 are respectively connected to one end of the multiple heating wires 535 on the two heating installation rotating rods 533.The two elastic trigger bands 536 are respectively mounted on the ends of the two heating installation rotating rods 533 and the ends of the two heating installation sliding rods 534, and one end of the lever 532 is abutted against the middle of the elastic trigger band 536. The two ends of the two first diversion shafts 541 are respectively rotated and installed in the four third rotation holes 516. The outer ends of the two diversion guide plates 542 are respectively installed in the middle of the two first diversion shafts 541. The two ends of the inner middle of each diversion guide plate 542 are rotatably provided with a supporting rotating rod 545. The bottom of the arc-shaped connecting piece 546 The ends of the two vertical collector plates 543 are slidably mounted on the outer wall of the heating installation slide bar 534. The middle portions of the two vertical collector plates 543 are slidably mounted in the two longitudinal installation slots 514. The two second diversion shafts 544 are rotatably mounted at the top ends of the inner sides of the two flow-increasing side plates 512. The second diversion shafts 544 are located between the first diversion shaft 541 and the vertical collector plates 543. One end of each linkage bar 549 abuts against the inner side of the diversion guide plate 542, and the other end of the linkage bar 549 abuts against the bottom surface of the vertical collector plates 543.
[0046] The present invention can achieve:
[0047] 1. The present invention can quickly and evenly heat and dry the electrolytic capacitor on both sides, ensuring that the surface of the electrolytic capacitor can be evenly heated, avoiding uneven drying that may be caused by single-sided heating. At the same time, it provides a stepped temperature change, which helps to gradually adjust the temperature of the electrolytic capacitor, prevents material damage caused by excessively rapid temperature changes, improves the accuracy and controllability of the drying process, and provides a tangential airflow to impact the main drying electrolytic capacitor, preventing the opposite heating airflow from counteracting the main drying airflow for drying and heating, causing excessive heat concentration and local damage to the electrolytic capacitor. It also reduces airflow resistance, improves hot air flow efficiency, reduces energy waste, improves energy utilization efficiency, and saves drying costs.
[0048] 2. The present invention can achieve precise adjustment of the airflow and heating device to adjust the drying degree of the electrolytic capacitor, avoid over-drying, and ensure the quality and performance of the electrolytic capacitor. In addition, it can effectively control the heating intensity and the intensity of the stepped temperature change of the electrolytic capacitor, providing more precise control for the production process and helping to improve the consistency and quality of the product.
[0049] The above-described embodiments merely represent several embodiments of the present invention, and while the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the present invention. It should be noted that a person skilled in the art would be able to make various modifications and improvements without departing from the spirit of the present invention, and these modifications and improvements fall within the scope of the present invention. Therefore, the scope of the present invention shall be determined by the appended claims.
Claims
1. A drying device for electrolytic capacitor manufacturing, characterized by: The invention comprises a drying conveying component (10), an air duct component (20), a drying component (30), a reflux component (40) and two flow-increasing components (50). The drying conveying component (10) comprises a drying conveying shell (11), a conveying motor (12) and two conveying shafts (13). The interior of the drying conveying shell (11) is hollow to form a reflux cavity (111). The top of the drying conveying shell (11) is hollow to form a longitudinal conveying cavity (112). A main drying groove (113) is recessed in the middle of the bottom surface of the longitudinal conveying cavity (112). The main drying groove (113) is connected to the reflux cavity (111). The main drying groove (113) A downwind funnel (114) is provided at the bottom, first rotating holes (115) are respectively recessed on both sides of the main drying tank (113), an adjusting shaft (119) is rotatably provided between the two first rotating holes (115), first bevel gears are respectively provided at both ends of the adjusting shaft (119), an adjusting hand wheel (110) is provided at the outer end of the adjusting shaft (119), flow-increasing mounting columns (116) are respectively provided at both ends of the middle of the longitudinal conveying cavity (112), a conveying motor mounting groove (117) is recessed at one end of the outer side of the longitudinal conveying cavity (112), a reflux hole (118) is recessed in the middle of the inner side of the reflux cavity (111), and the conveying motor ( 12) is installed in the conveying motor installation groove (117), the two conveying shafts (13) are rotatably installed at the two ends of the longitudinal conveying cavity (112), and one end of one of the conveying shafts (13) is connected to the output shaft of the conveying motor (12), a capacitor conveyor belt (14) is sleeved between the two conveying shafts (13) to achieve the conveying connection, the outer wall array of the capacitor conveyor belt (14) is concave with a plurality of preset holes, the airway assembly (20) includes a drying shell (21), a return airway element (22) and four air pumps (24), the bottom of the drying shell (21) is installed in the middle of the top surface of the drying conveying shell (11), and the drying shell (21) is hollow inside to form a hollow cavity (23), the hollow cavity (23) is connected to the longitudinal conveying cavity (112), the return air duct element (22) is installed on the middle part of the inner side of the drying conveying shell (11) and the drying outer shell (21), the four air pumps (24) are respectively installed at the four corners of the top surface of the drying outer shell (21), the drying component (30) and the return component (40) are both installed in the hollow cavity (23), the two ends of the two flow-increasing components (50) are respectively installed on the two ends of the inner side of the two flow-increasing mounting columns (116), and the length direction of the flow-increasing component (50) is arranged parallel to the length direction of the capacitor conveyor belt (14).
2. The electrolytic capacitor manufacturing combined drying equipment according to claim 1, characterized in that: A main drying installation groove (231) is recessed in the middle of the top surface of the hollow cavity (23), diversion connection holes (232) are recessed at both ends of the top surface of the hollow cavity (23), and air inlet holes (233) are recessed at the four corners of the top surface of the hollow cavity (23), and the four air inlet holes (233) are respectively connected to the output ends of the four air pumps (24).
3. The electrolytic capacitor manufacturing and drying equipment according to claim 2, characterized in that: The return air duct component (22) comprises a return air duct (221), a first diverter pipe (222) and a second diverter pipe (223). The inner bottom and top of the return air duct (221) are respectively mounted on the inner middle part of the drying conveying shell (11) and the inner side of the drying shell (21). A return port (224) is protruding from the bottom of the return air duct (221). The return port (224) is mounted in the return hole (118) so that the inner cavity of the return air duct (221) is connected to the return cavity (111). One end of the first diverter pipe (222) and the second diverter pipe (223) are both mounted on the top of the return air duct (221), and the other ends of the first diverter pipe (222) and the second diverter pipe (223) are respectively mounted in the two diverter connection holes (232).
4. The combined drying equipment for manufacturing electrolytic capacitors according to claim 3, characterized in that: The drying assembly (30) includes a main drying shell (31) and a heating generator (32). The middle part of the main drying shell (31) is installed in the main drying installation groove (231). The main drying shell (31) is hollow inside to form an installation cavity (33). The bottom surface of the installation cavity (33) is concavely provided with a main drying groove (331). Two air intake connection holes are respectively concavely provided at the bottom of both sides of the installation cavity (33). An air intake connection port (332) is convexly provided on each air intake connection hole. Connecting pipes are provided between the four air intake connection ports (332) and the four air intake holes (233). The heating generator (32) is installed in the installation cavity (33).
5. The electrolytic capacitor manufacturing and drying equipment according to claim 4, characterized in that: The reflux assembly (40) includes a reflux mounting frame (41), four sliding columns (42), two reflux mounting base plates (46), two reflux control cross bars (43), two threaded rods (44) and two reflux elements (45). The top surface of the reflux mounting frame (41) is mounted on the middle of the top surface of the hollow cavity (23). The top ends of the four sliding columns (42) are respectively mounted on the four corners of the top surface of the reflux mounting frame (41). The two ends of the two reflux mounting base plates (46) are respectively mounted on the bottom ends of the four sliding columns (42). The middle of the top surface of the two reflux mounting base plates (46) is concave with a reflux rotation hole (461). The middle ends of the two reflux control cross bars (43) are respectively slidably mounted on the four sliding columns (4 2) The middle portion, each reflux control cross bar (43) is provided with a threaded hole (431) in the middle portion, the top ends of the two threaded rods (44) are respectively rotatably mounted on the middle portions of both sides of the reflux mounting frame (41), and the middle portions of the two threaded rods (44) are rotatably mounted in the two threaded holes (431), the bottom end of each threaded rod (44) is provided with a second bevel gear (441), the two second bevel gears (441) are respectively engaged with the two first bevel gears, the two reflux elements (45) are respectively mounted on the two ends of the two reflux control cross bars (43), and the length direction of the reflux element (45) is perpendicular to the length direction of the reflux control cross bar (43), and the two reflux elements (45) are symmetrically arranged.
6. The electrolytic capacitor manufacturing and drying equipment according to claim 5, characterized in that: Each reflux element (45) includes a reflux housing (451), two flow guide shafts (452) and two reflux diversion guide plates (453). The two ends of the reflux housing (451) are respectively mounted on one end of the two reflux control cross bars (43). The reflux housing (451) is hollow inside to form a diversion cavity (454). The top surface of the diversion cavity (454) is concavely provided with a reflux air inlet hole (450). The reflux air inlet hole (450) is connected to the diversion connection hole (232). A telescopic bellows is provided between the two diverter chambers (454), the top end of the telescopic bellows is connected to the diverter connection hole (232), a reflux outlet groove (455) is recessed in the middle of the bottom surface of the diverter chamber (454), a reflux diverter groove (456) is recessed inside the diverter chamber (454), two guide shafts (452) are respectively rotatably mounted on the top and bottom of the reflux diverter groove (456) through torsion springs, and two reflux diverter plates (453) are respectively mounted on the two guide shafts (452).
7. The combined drying equipment for manufacturing electrolytic capacitors according to claim 6, characterized in that: Each flow-increasing assembly (50) includes a flow-increasing mounting frame (51), a plurality of flow-increasing fans (52), a heating element (53) and a flow-dividing element (54). The two ends of the flow-increasing mounting frame (51) are respectively mounted on one end of the inner side of two flow-increasing mounting columns (116). The plurality of flow-increasing fans (52) are respectively mounted on the top of the flow-increasing mounting frame (51) at intervals along the length direction. The heating element (53) and the flow-dividing element (54) are both mounted on the bottom of the flow-increasing mounting frame (51).
8. The electrolytic capacitor manufacturing and drying equipment according to claim 7, characterized in that: The flow-increasing mounting frame (51) includes a flow-increasing top plate (511) and two flow-increasing side plates (512). The two ends of the flow-increasing top plate (511) are respectively mounted on the inner ends of the two flow-increasing mounting columns (116). The top surface of the flow-increasing top plate (511) is concavely provided with a plurality of flow-increasing holes (513) along the length direction. A plurality of flow-increasing fans (52) are installed on the top surface of the flow-increasing top plate (511) at intervals along the length direction. The plurality of flow-increasing fans (52) are respectively arranged opposite to the plurality of flow-increasing holes (513). The two sides of the flow-increasing top plate (511) are respectively concavely provided with longitudinal mounting grooves (514). The tops of the two flow-increasing side plates (512) are provided with a plurality of flow-increasing holes (513). The surfaces are respectively installed at the two ends of the bottom surface of the flow-increasing top plate (511), and a vertical preset slide groove (515) is recessed in the middle of the side wall of each flow-increasing side plate (512). The two ends of the middle of the inner side of the flow-increasing side plate (512) are respectively recessed with a third rotation hole (516), and the bottom of the inner side of the flow-increasing side plate (512) is recessed with a transverse strip groove (517). The middle of the top surface of the transverse strip groove (517) is recessed with a triangular preset groove (518), and the transverse strip groove (517) and the triangular preset groove (518) are both connected to the longitudinal installation slide groove (514). The two ends of the transverse strip groove (517) are respectively recessed with a fourth rotation hole.
9. The electrolytic capacitor manufacturing and drying equipment according to claim 8, characterized in that: The heating element (53) includes two regulating cylinders (531), two shifting rods (532), two heating installation rotating rods (533), two heating installation sliding rods (534) and two elastic triggering bands (536). The tops of the two regulating cylinders (531) are respectively installed at the two ends of the bottom surface of the flow increasing top plate (511). One end of the two shifting rods (532) is respectively installed on the output shafts of the two regulating cylinders (531), and the other end of the shifting rod (532) is passed through the longitudinal installation slide groove (514) and is set in the transverse strip groove (517). The two heating installation The two ends of the rotating rod (533) are respectively rotatably mounted in the four fourth rotating holes, and a plurality of heating wires (535) are protruded along the length direction on the inner side of each heating installation rotating rod (533). The inner sides of the two heating installation sliding rods (534) are respectively connected to one end of the plurality of heating wires (535) on the two heating installation rotating rods (533). The two elastic trigger bands (536) are respectively sleeved and mounted on the ends of the two heating installation rotating rods (533) and the ends of the two heating installation sliding rods (534), and one end of the shifting rod (532) is abutted against the middle of the elastic trigger band (536).
10. The combined drying equipment for manufacturing electrolytic capacitors according to claim 9, characterized in that: The diversion element (54) includes two first diversion shafts (541), two diversion guide plates (542), two vertical collecting plates (543) and two second diversion shafts (544). The two ends of the two first diversion shafts (541) are respectively rotatably installed in the four third rotating holes (516). The outer ends of the two diversion guide plates (542) are respectively installed in the middle of the two first diversion shafts (541). The two ends of the inner middle of each diversion guide plate (542) are rotatably provided with a supporting rotating rod (545). The bottom end of each supporting rotating rod (545) is provided with an arc-shaped connecting piece (546). The bottom end of the arc-shaped connecting piece (546) is slidably installed on the outer wall of the heating installation slide rod (534). The middle of the two vertical collecting plates (543) are respectively slidably installed. It is movably installed in two longitudinal installation slots (514), a limit plate (547) is provided at the top of each vertical collecting plate (543), and a plurality of diversion holes (548) are recessed on the side wall of the vertical collecting plate (543) along the length direction. The two ends of the two second diversion shafts (544) are rotatably installed on the top of the two ends of the inner side of the two flow-increasing side plates (512), and the second diversion shaft (544) is located between the first diversion shaft (541) and the vertical collecting plate (543). The second diversion shaft (544) is provided with a plurality of linkage bars (549) along the length direction, and one end of each linkage bar (549) is abutted against the inner side of the diversion guide plate (542), and the other end of the top surface of the linkage bar (549) is abutted against the bottom surface of the vertical collecting plate (543).
Citation Information
Patent Citations
Pulp drying equipment and control method thereof
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Electrolytic capacitor drying and correcting equipment
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