Sampling assembly and battery with same

Through the split design and welding connection of the sampling line main body and branches, the problems of complex assembly and high cost of existing battery sampling line rows are solved, and the effect of reducing battery production costs is achieved.

CN222915106UActive Publication Date: 2025-05-27SVOLT ENERGY TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421371023.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-14
Publication Date
2025-05-27
Estimated Expiration
2034-06-14

AI Technical Summary

Technical Problem

In the existing battery design, the assembly of the sampling line row is complex and costly, making it difficult to reduce the battery production cost.

Method used

The split design of the sampling line line body and the sampling line line branch is adopted, and the connection is made through welding to reduce dependence on the connector and simplify the assembly process.

Benefits of technology

It reduces the production cost of sampling components, reduces the waste of coils, simplifies the assembly process, and reduces the overall production cost of the battery.

✦ Generated by Eureka AI based on patent content.

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Abstract

The sampling assembly comprises a sampling line bank main body and sampling line bank branches, the sampling line bank main body is provided with a plurality of first conductive circuits, the plurality of first conductive circuits are in one-to-one correspondence with a plurality of supporting legs, one end of each first conductive circuit extends to the corresponding supporting leg, and the other end of each first conductive circuit extends to the corresponding supporting leg. One end of each first conductive circuit is used for being welded with the conductive busbar, the other end of each first conductive circuit extends to a welding area welded with the sampling line bar branch, a plurality of second conductive circuits are arranged on the sampling line bar branch, and the plurality of second conductive circuits are in one-to-one correspondence with the plurality of first conductive circuits. According to the sampling assembly provided by the embodiment of the utility model, the plurality of first conductive lines on the sampling line bank main body are all collected in the welding area, the sampling line bank main body and the sampling line bank branches can be directly welded and connected, the assembly is simple, and the assembly cost of the sampling line bank main body and the sampling line bank branches can be reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of electronic batteries, in particular to a sampling component and a battery having the same. Background Art

[0002] Under the background of the great development of the global automotive industry, end-users in the market have concerns about electric vehicles, not only about difficult charging, range anxiety, safety, etc., but also the relatively high price of electric vehicles compared to fuel vehicles, which is also an obstacle to the popularization of electric vehicles. Therefore, from vehicle manufacturers to relevant parts companies, cost reduction has always been an important part of R & D work. In battery design, in order to reduce costs and reduce the amount of wiring harness inside the battery, integrating the daughter board PCB into the module has already been a relatively common method. The connection between the daughter board PCB and voltage sampling is generally that the FDC or FPC passes through a pair of connectors, a socket is welded on the PCB board, a plug is made on the FDC / FPC, and the connection is completed through the mating of the plug-ins, and the assembly is complex. Content of the Utility Model

[0003] The utility model aims to solve at least one of the technical problems existing in the prior art. To this end, an object of the utility model is to propose a sampling component, the sampling component has simple assembly and can reduce the assembly costs of the sampling line row main body and the sampling line row branch.

[0004] The sampling component according to an embodiment of the utility model includes: a sampling line row main body, the sampling line row main body extends along a first direction, and the sampling line row main body is used for welding with a plurality of conductive busbars; a sampling line row branch, the sampling line row branch extends along a second direction, one end of the FDC is welded to the sampling line row main body, and the other end is welded to the PCB board, wherein the first direction and the second direction are perpendicular to each other.

[0005] According to the sampling component of the embodiment of the utility model, by separately designing and manufacturing the sampling line row main body and the sampling line row branch, the structures of the sampling line row main body and the sampling line row branch can be better designed, the production cost of the sampling component can be effectively reduced as a whole, and more sampling line row main bodies and sampling line row branches can be punched out on the same coil stock, so as to reduce the waste of the coil stock, and further reduce the production cost of the sampling component. In addition, a plurality of first conductive lines on the sampling line row main body are all gathered in the welding area. When the sampling line row main body and the sampling line row branch are welded, a plurality of second conductive lines correspond to the plurality of first conductive lines one by one, connectors can be saved between the sampling line row main body and the sampling line row branch, and the welding method is simple and convenient, and the assembly costs of the sampling line row main body and the sampling line row branch can be reduced.

[0006] The sampling component according to the utility model may further have the following additional technical features:

[0007] In some embodiments of the present utility model, a plurality of welding areas are provided, the number of the welding areas is less than the number of the legs, a plurality of sampling line row branches are provided, and the plurality of welding areas correspond to the plurality of sampling line row branches one by one.

[0008] In some embodiments of the present utility model, four welding areas are provided, and four sampling line row branches are provided.

[0009] In some embodiments of the present utility model, a plurality of the legs are all located on one side of the sampling line row main body in the second direction.

[0010] In some embodiments of the present utility model, the welding area has a plurality of pads, and the plurality of pads correspond to the plurality of first conductive lines one by one.

[0011] In some embodiments of the present utility model, the plurality of pads are arranged in multiple rows along the second direction, and the pads in adjacent two rows are arranged in a staggered manner along the first direction.

[0012] In some embodiments of the present utility model, both the sampling line row main body and the sampling line row branches are flexible die-cut circuit boards, or both the sampling line row main body and the sampling line row branches are flexible printed circuit boards.

[0013] In some embodiments of the present utility model, a plurality of the legs and the sampling line row branches are all located on the same side of the sampling line row main body in the second direction.

[0014] In some embodiments of the present utility model, the sampling line row main body and the legs are an integrated part formed by integral stamping.

[0015] The present utility model also provides a battery having the above embodiments.

[0016] For the battery according to the embodiment of the present utility model, by providing the sampling assembly of the above embodiment, through the split design and manufacturing of the sampling line row main body and the sampling line row branches, the structures of the sampling line row main body and the sampling line row branches can be designed better, the production cost of the sampling assembly can be effectively reduced as a whole, and more sampling line row main bodies and sampling line row branches can be blanked out on the same coil stock, so that the waste of the coil stock can be reduced, and further the production cost of the sampling assembly can be reduced. Thus, for the battery according to the embodiment of the present utility model, the production cost of the battery can be reduced better.

[0017] The additional aspects and advantages of the present utility model will be partly given in the following description, partly will become obvious from the following description, or will be understood through the practice of the present utility model. Description of the Drawings

[0018] The above and / or additional aspects and advantages of the present utility model will become apparent and be readily understood from the description of the embodiments in conjunction with the following drawings, wherein:

[0019] Figure 1 is a schematic structural diagram of a sampling assembly according to an embodiment of the present utility model.

[0020] Figure 2 is a schematic layout diagram of pads within a welding area on a main body of a sampling line row of the sampling assembly according to an embodiment of the present utility model.

[0021] Figure 3 is a schematic layout diagram during blanking of a main body of a sampling line row and a branch of the sampling line row of the sampling assembly according to an embodiment of the present utility model.

[0022] Reference numerals:

[0023] sampling assembly 100,

[0024] main body of sampling line row 1, leg 11, branch of sampling line row 2, welding area 3, pad 31. Detailed implementation manners

[0025] Embodiments of the present utility model will be described in detail below. Examples of the embodiments are shown in the drawings, where the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the drawings are exemplary only for explaining the present utility model and should not be construed as limiting the present utility model.

[0026] In the description of the present utility model, it should be understood that the orientation or positional relationships indicated by the terms "upper", "lower", "front", "rear", "left", "right", etc. are based on the orientation or positional relationships shown in the drawings, and are only for facilitating the description of the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as limiting the present utility model. In addition, the terms "first" and "second" are only used for descriptive purposes and should not be construed as indicating or implying relative importance or implicitly indicating the quantity of the indicated technical features. Thus, features defined with "first" and "second" may explicitly or implicitly include one or more of such features. In the description of the present utility model, "a plurality" means two or more unless otherwise specifically defined.

[0027] In the description of the present utility model, it should be noted that unless otherwise clearly specified and defined, the terms "installation", "connection", and "coupling" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be the communication inside two components or the interaction relationship between two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0028] Reference is made below to Figure 1 - Figure 2 describe the sampling assembly 100 according to an embodiment of the present utility model.

[0029] As Figure 1 shown, the sampling assembly 100 according to an embodiment of the present utility model includes a sampling line row main body 1 and a sampling line row branch 2. The sampling line row main body 1 extends in a first direction and is used for welding with a plurality of conductive busbars. The sampling line row branch 2 extends in a second direction. One end of the FDC is welded to the sampling line row main body 1, and the other end is welded to the PCB board, wherein the first direction and the second direction are perpendicular to each other.

[0030] Referring to Figure 1 a specific example shown, the sampling line row main body 1 extends in the left-right direction, and the sampling line row branch 2 extends in the up-down direction. Here, the left-right direction and the up-down direction are only for the convenience of describing the present application, rather than a limitation to the present application. In this example, the sampling line row main body 1 and the sampling line row branch 2 are separately designed. Thus, the sampling line row main body 1 and the sampling line row branch 2 can be better designed and manufactured separately. Especially for the relatively complex sampling line row branch 2, even if the sampling line row main body 1 and the sampling line row branch 2 need to be welded after being separately designed and manufactured, but relative to the whole of the sampling assembly 100, it can reduce the design difficulty and manufacturing difficulty of the sampling assembly 100, thereby effectively reducing the cost of the sampling assembly 100.

[0031] Furthermore, referring to Figure 3 shown, in the up-down direction, the sampling line row branch 2 does not need to be integrally stamped on the sampling line row main body 1. Therefore, the size of the sampling line row main body 1 in the up-down direction can be better reduced. Or rather, when the sampling line row main body 1 is separately designed and manufactured, the width dimension of the sampling line row main body 1 is smaller. Therefore, more sampling line row main bodies 1 can be blanked on the same coil stock, and at the same time, the waste of winding can be reduced. Similarly, more sampling line row branches 2 can be better blanked on the same coil stock, and the effect of reducing the waste of the coil stock can also be achieved. Thus, the present utility model can also better reduce the cost.

[0032] Further, the sampling line row body 1 is connected with a plurality of legs 11. The legs 11 extend along the second direction, and the plurality of legs 11 are spaced apart along the first direction. The plurality of legs 11 are welded to the plurality of conductive busbars one by one. Refer to the appendix Figure 1 As shown, the legs 11 extend along the up and down direction, and the plurality of legs 11 are spaced apart along the left and right direction. By designing the legs 11 that extend along the up and down direction, the sampling line row body 1 can be better electrically connected to the conductive busbar.

[0033] Further, a plurality of first conductive lines are arranged on the sampling line row body 1. The plurality of first conductive lines correspond to the plurality of legs 11 one by one. One end of each first conductive line extends to the corresponding leg 11 respectively. Combining Figure 3 As shown, the other end of each first conductive line extends to the welding area 3 welded to the sampling line row branch 2. A plurality of second conductive lines are arranged on the sampling line row branch 2. The plurality of second conductive lines correspond to the plurality of first conductive lines one by one.

[0034] That is to say, the welding area 3 can be arranged on the sampling line row body 1. Thus, the other ends of the plurality of first conductive lines are integrated in the welding area 3, which can optimize the circuit layout of the sampling component 100. At the same time, the number of sampling line row branches 2 can also be reduced. That is, by arranging a plurality of second conductive lines on the sampling line row branch 2, the acquisition signals on the plurality of first conductive lines can be transmitted towards the PCB board, so as to better realize the signal transmission.

[0035] Therefore, for the sampling component 100 according to the embodiment of the present invention, by separately designing and manufacturing the sampling line row body 1 and the sampling line row branch 2, the structures of the sampling line row body 1 and the sampling line row branch 2 can be better designed, which can effectively reduce the production cost of the sampling component 100 as a whole. And more sampling line row bodies 1 and sampling line row branches 2 can be blanked out on the same coil material, so as to reduce the waste of the coil material, and further reduce the production cost of the sampling component 100. In addition, the plurality of first conductive lines on the sampling line row body 1 are all gathered in the welding area. When the sampling line row body 1 and the sampling line row branch 2 are welded, the plurality of second conductive lines correspond to the plurality of first conductive lines one by one, which can save the setting of connectors between the sampling line row body 1 and the sampling line row branch 2. And the welding method is simple and convenient, which can reduce the assembly cost of the sampling line row body 1 and the sampling line row branch 2.

[0036] In some embodiments of the present invention, a plurality of welding areas 3 are arranged. The number of the welding areas 3 is less than the number of the legs 11. A plurality of sampling line row branches 2 are arranged. The plurality of sampling line row branches 2 correspond to the plurality of welding areas 3 one by one. Four welding areas 3 are arranged. Refer to the appendix Figure 1As shown, there are four sampling line row branches 2. Thus, the circuit layout of the sampling component 100 can be better realized. At the same time, the sampling component 100 can also be better electrically connected to the PCB board.

[0037] Optionally, the dimensions of the multiple legs 11 in the up and down direction are the same. Optionally, bends can be provided on the legs 11 to adapt to the conductive busbars at different positions.

[0038] Optionally, as Figure 1 and Figure 3 shown, the multiple legs 11 are all located on one side of the sampling line row body 1 in the second direction. Thus, when blanking the sampling line row body 1, the coil material can be better utilized, improving the utilization rate of the coil material. At the same time, the shape of the sampling line row body 1 can also be simplified, reducing the production cost of the sampling line row body 1.

[0039] Optionally, as Figure 3 shown, the welding area 3 has multiple pads 31, and the multiple pads 31 correspond to the multiple first conductive lines one by one. Through the design of the pads 31, it is beneficial to the electrical connection between the first conductive line and the second conductive line. At the same time, the sampling line row branch 2 can also be better fixed on the sampling line row body 1 through the pads 31.

[0040] Furthermore, as Figure 3 shown, the multiple pads 31 are arranged in multiple rows in the second direction, and the pads 31 in adjacent rows are arranged in a staggered manner in the first direction. That is to say, there are multiple pads 31 arranged in the left and right direction, for example Figure 3 the two rows in, with multiple pads 31 arranged in each row. Through the layout of the pads 31, it is not only beneficial to the electrical connection between the second conductive line and the pads 31, but also can better make the sampling line row branch 2 fixed on the sampling line row body 1 through the pads 31.

[0041] Optionally, the sampling line row body 1 and the legs 11 are integrally formed by stamping. Thus, compared with the separate design and welded connection of the sampling line row body 1 and the legs 11, the sampling line row body 1 and the legs 11 being integrally formed by stamping can better reduce the welding cost of the sampling component 100, thereby optimizing the production cost of the sampling component 100.

[0042] In some embodiments of the present utility model, both the main body 1 of the sampling line row and the branch 2 of the sampling line row are flexible die-cut circuit boards. A flexible die-cut circuit board (FDC) is a highly reliable and extremely flexible circuit made of polyimide or polyester film through die-cutting technology. It can be freely bent, folded, and wound, and can move and stretch arbitrarily in three-dimensional space, enabling the sampling assembly 100 to be better arranged and electrically connected between the conductive bus bar and the PCB board. Additionally, through die-cutting processing, the process is environmentally friendly, with a short processing cycle and high efficiency, effectively saving the production and processing costs of the product.

[0043] Optionally, both the main body 1 of the sampling line row and the branch 2 of the sampling line row are flexible printed circuit boards (FPC).

[0044] In some embodiments of the present utility model, multiple legs 11 and the branch 2 of the sampling line row are both located on the same side of the main body 1 of the sampling line row in the second direction. For example, Figure 1 as shown, multiple legs 11 and the branch 2 of the sampling line row are both located on the upper side of the main body 1 of the sampling line row. Thus, the space of the sampling assembly 100 can be better arranged.

[0045] The present utility model also proposes a battery having the above embodiments.

[0046] For the battery according to the embodiments of the present utility model, by providing the sampling assembly 100 of the above embodiments, through the split design and manufacture of the main body 1 of the sampling line row and the branch 2 of the sampling line row, the structures of the main body 1 of the sampling line row and the branch 2 of the sampling line row can be better designed, effectively reducing the production cost of the sampling assembly 100 as a whole. Moreover, more main bodies 1 of the sampling line row and branches 2 of the sampling line row can be punched out on the same roll material, thereby reducing the waste of the roll material and further reducing the production cost of the sampling assembly 100. Thus, for the battery according to the embodiments of the present utility model, the production cost of the battery can be better reduced.

[0047] The other constitutions and operations of the sampling assembly 100 and the battery according to the embodiments of the present utility model are known to those of ordinary skill in the art and will not be described in detail here.

[0048] In the description of this specification, the descriptions referring to terms such as "some embodiments", "optionally", "furthermore", or "some examples", etc., mean that the specific features, structures, materials, or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present utility model. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials, or characteristics described can be combined in a suitable manner in any one or more embodiments or examples.

[0049] Although the embodiments of the present utility model have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present utility model, and the scope of the present utility model is defined by the claims and their equivalents.

Claims

1. A sampling assembly, characterized in that: include: A sampling line array body, the sampling line array body extends along a first direction, the sampling line array body is connected with a plurality of legs, the legs extend along a second direction, the plurality of legs are spaced apart along the first direction, and the plurality of legs are welded to a plurality of conductive bus bars in one-to-one correspondence; A sampling line row branch, wherein the sampling line row branch extends along a second direction, one end of the sampling line row branch is welded to the sampling line row body, and the other end is welded to the PCB board, wherein the first direction and the second direction are perpendicular to each other, A plurality of first conductive circuits are arranged on the sampling line row body, and the plurality of first conductive circuits correspond one-to-one to the plurality of legs. One end of each of the first conductive circuits extends to the corresponding leg for welding with the conductive bus bar, and the other end of each of the first conductive circuits extends to the welding area welded with the sampling line row branch. A plurality of second conductive circuits are arranged on the sampling line row branch, and the plurality of second conductive circuits correspond one-to-one to the plurality of first conductive circuits.

2. The sampling assembly according to claim 1, characterized in that: There are multiple welding areas, the number of which is less than the number of legs, there are multiple sampling line row branches, and the multiple welding areas correspond to the multiple sampling line row branches one by one.

3. The sampling assembly according to claim 2, characterized in that: The number of welding areas is four, and the number of sampling line branch is four.

4. The sampling assembly according to claim 1, characterized in that: The plurality of legs are all located on one side of the sampling line array body in the second direction.

5. The sampling assembly according to claim 1, characterized in that: The welding area has a plurality of welding pads, and the plurality of welding pads correspond to the plurality of first conductive lines in a one-to-one manner.

6. The sampling assembly according to claim 5, characterized in that: The plurality of pads are arranged in a plurality of rows along the second direction, and the pads in two adjacent rows are staggered along the first direction.

7. The sampling assembly according to claim 1, characterized in that: The sampling line array body and the sampling line array branches are both flexible die-cut circuit boards, or the sampling line array body and the sampling line array branches are both flexible printed circuit boards.

8. The sampling assembly according to claim 1, characterized in that: The plurality of legs and the sampling line array branches are all located on the same side of the sampling line array body in the second direction.

9. The sampling assembly according to claim 1, characterized in that: The sampling line array body and the supporting legs are integrated parts formed by integral stamping.

10. A battery, characterized in that: The invention comprises the sampling component according to any one of claims 1 to 9.