Intelligent monitoring load control box
By introducing an intelligent monitoring system into the load control box, real-time detection and automatic cleaning of dust, the problem of inefficient manual monitoring in the existing technology is solved, and more efficient equipment management and service life extension are achieved.
Patent Information
- Application Number
- CN202421769812.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-24
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2034-07-24
AI Technical Summary
The monitoring method of existing load control boxes relies on manual regular inspections, making it difficult to predict faults in a timely manner, resulting in low monitoring efficiency and shortened service life.
Design an intelligent monitoring load control box that contains detection components and cleaning components. The detection component detects the dust concentration in the box in real time. When the preset threshold is exceeded, the cleaning component will automatically clean up the dust to reduce manual intervention.
Through automated monitoring and cleaning, work efficiency is significantly improved, the service life of the control box is extended, and maintenance costs are reduced.
Smart Images

Figure CN222915719U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the technical field of power control, and particularly to an intelligent monitoring load control box. Background Art
[0002] The load control box is an important component in the power system and is used to monitor and manage the power load. To ensure that the load control box can operate normally for a long time, it is necessary to monitor the control box.
[0003] Currently, the general monitoring method is to conduct regular inspections manually. Workers detect the electrical components inside the control box and judge the operating condition of the control box based on the detection results.
[0004] However, due to the influence of the environment on the control box, faults are sudden and difficult to predict manually, which reduces the monitoring efficiency and is likely to shorten the service life of the control box. Utility Model Content
[0005] In order to extend the service life of the control box, this application provides an intelligent monitoring load control box.
[0006] An intelligent monitoring load control box provided by this application adopts the following technical solutions:
[0007] An intelligent monitoring load control box includes a box body, a detection component, and a cleaning component. The detection component is arranged inside the box body and is used to detect the dust concentration inside the box body; the cleaning component is arranged on the box body and is used to clean the dust inside the box body.
[0008] By adopting the above technical solutions, the detection component detects the dust concentration inside the box body, can detect the amount of dust inside in real time. When the dust concentration exceeds the preset threshold, the cleaning component cleans the dust inside the box body, greatly reducing the need for manual intervention, thereby improving work efficiency and making it easier to extend the service life of the control box.
[0009] Optionally, the detection component includes a driving part, a driving section, and a detection section. The driving part is arranged inside the box body; the driving section is arranged inside the box body, and the detection section is arranged inside the box body. The driving section is used to drive the detection section to detect the dust concentration inside the box body.
[0010] By adopting the above technical solutions, the driving part provides a stable power source for the driving section, and the driving section drives the detection section to detect the dust concentration inside the box body, realizing real-time monitoring and automatic response to the dust concentration inside the box body, thereby helping to give early warning of potential dust accumulation problems and being able to avoid adverse effects on the performance and stability of the equipment.
[0011] Optionally, the driving part includes a rotating rod and a fan. The rotating rod is fixedly connected to the driving member, and the fan is coaxially and fixedly connected to the rotating rod.
[0012] By adopting the above technical solution, the driving member drives the rotating rod to rotate, the rotating rod drives the fan to rotate, and the fan blows the dust in the box, making it easy for the detection part to accurately detect the dust concentration inside;
[0013] At the same time, the fan can dissipate heat from the electrical components in the box, thus making it easy to extend the service life of the control box.
[0014] Optionally, the detection part includes a dust sensor and a controller. The dust sensor is fixedly connected inside the box and is used to output the dust concentration signal inside the box; the controller is fixedly connected inside the box and is electrically connected to the dust sensor. The controller responds to the dust concentration signal output by the dust sensor and is used to control the rotation speed of the fan.
[0015] By adopting the above technical solution, the dust sensor outputs the dust concentration signal inside the box to the controller, and the controller responds to the dust concentration signal output by the dust sensor, enabling the control box to accurately obtain the data of the dust concentration. When the dust concentration exceeds the preset threshold, the controller can timely adjust the rotation speed of the fan and increase the air exhaust volume, thus making it easy to more effectively remove the dust in the box, reducing equipment failures caused by dust accumulation, and further reducing the maintenance cost.
[0016] Optionally, a ventilation hole is provided on one side of the box body. The cleaning component includes a plurality of rotating plates, a plurality of rotating gears, a straight rack, and an electric telescopic rod. The plurality of rotating plates are evenly arranged along the length direction of the box body. The rotating plates are rotatably connected to the ventilation hole through a rotating shaft; a storage groove is provided on the box body, and the rotating shaft is arranged in the storage groove; the plurality of rotating gears correspond to the plurality of rotating plates one by one. In the initial state, the rotating plates are in an inclined state, and the plurality of rotating plates form a closed state with the box body; the rotating gears are coaxially and fixedly connected to the rotating shaft; the straight rack meshes with the rotating gear; the electric telescopic rod is fixedly connected in the storage groove, and the movable end is coaxially and fixedly connected to the straight rack. The electric telescopic rod is electrically connected to the controller.
[0017] By adopting the above technical solution, when the dust concentration exceeds the preset threshold, the controller controls the movable end of the electric telescopic rod to move. The movable end of the electric telescopic rod drives the straight rack to move, the straight rack drives the rotating gear to rotate, and the rotating gear drives the rotating plate to rotate, and the rotating plate opens the ventilation channel;
[0018] Meanwhile, the controller increases the rotation speed of the fan and the air exhaust volume, achieving automatic dust cleaning, thus reducing manual intervention and further improving the cleaning efficiency.
[0019] Optionally, there are eight groups of the driving parts. The eight groups of driving parts are divided into two large groups. The two large groups of driving parts are located on both sides of the box body. The four groups of driving parts in each large group are arranged around the horizontal axis direction of the box body; a connecting gear is coaxially and fixedly connected to the rotating rod. Four connecting gears in each large group are jointly sleeved with a chain; one of the rotating rods in each large group is jointly and fixedly connected with a connecting rod, and one of the rotating rods is fixedly connected to the driving member.
[0020] By adopting the above technical solution, the driving member drives the rotating rod to rotate, the rotating rod drives the connecting gear to rotate, the connecting gear drives the chain to rotate. At the same time, the rotating rod drives the connecting rod to rotate, so that all the fans rotate simultaneously. The rotation of the fans is realized by one driving source, thus reducing the cost;
[0021] In addition, by increasing the quantity, the cleaning effect is significantly enhanced, and the cleaning efficiency is further improved.
[0022] Optionally, the driving member is a motor.
[0023] By adopting the above technical solution, the motor as the driving member can provide stable and efficient power output, ensuring that the fan can rotate continuously and stably. This efficient power output helps to achieve fast and effective heat dissipation, thus easily ensuring the normal operation of the components inside the control box.
[0024] Optionally, a through hole is opened on one side of the box body, and a rotating door is hinged at the through hole.
[0025] By adopting the above technical solution, by hinging the rotating door, the box body can be conveniently opened and closed, making it easy for maintenance personnel to perform maintenance and repair work inside the box body, thus improving the convenience of maintenance and further reducing the operation difficulty.
[0026] Optionally, a plug strip is slidably connected to the rotating door; a clamping block is fixedly connected to the box body, a clamping groove is opened on the clamping block, and the plug strip is slidably connected to the clamping groove.
[0027] By adopting the above technical solution, when the rotating door is closed, the plug strip will be completely inserted into the clamping groove, thus ensuring the tight fit between the door and the box body, and further effectively preventing dust, moisture or other sundries from entering the inside of the box body and ensuring the sealing performance of the box body.
[0028] To sum up, the present application includes at least one of the following beneficial technical effects:
[0029] 1. By setting a driving member, a driving part and a detecting part, it helps to give an early warning of potential dust accumulation problems, and thus can avoid having an adverse impact on the performance and stability of the equipment;
[0030] 2. By setting a rotating plate, a rotating gear, a straight rack and an electric telescopic rod, the automatic cleaning of dust is realized, thus reducing manual intervention and further improving the cleaning efficiency;
[0031] 3. By setting a rotating door, an inserting strip and a clamping block, it makes it easy for maintenance personnel to maintain and repair the inside of the box body, thus improving the convenience of maintenance and further reducing the operation difficulty. Description of the Drawings
[0032] Figure 1 is a schematic structural diagram of an embodiment of the present application;
[0033] Figure 2 is a schematic structural diagram of a detection component in an embodiment of the present application;
[0034] Figure 3 is a cross-sectional view of a cleaning component in an embodiment of the present application.
[0035] Description of the Reference Numerals:
[0036] 1. Box body; 11. Rotating door; 12. Inserting strip; 13. Clamping block; 14. Ventilation hole; 15. Placing groove; 2. Detection component; 21. Driving member; 22. Driving part; 221. Rotating rod; 222. Fan; 223. Connecting gear; 224. Chain; 225. Connecting rod; 23. Detecting part; 231. Dust sensor; 232. Controller; 3. Cleaning component; 31. Rotating plate; 311. Rotating shaft; 32. Rotating gear; 33. Straight rack; 34. Electric telescopic rod. Detailed Embodiment
[0037] The following is a further detailed description of the present application in conjunction with the attached Figures 1-3 drawings.
[0038] An embodiment of the present application discloses an intelligent monitoring load control box. Referring to Figure 1 and Figure 2 , an intelligent monitoring load control box includes a box body 1, a detection component 2 and a cleaning component 3. The detection component 2 is arranged inside the box body 1 and is used to detect the dust concentration inside the box body 1; the cleaning component 3 is arranged on the box body 1 and is used to clean the dust inside the box body 1.
[0039] During use, the detection component 2 detects the dust concentration inside the box body 1. When the dust concentration exceeds a preset threshold, the cleaning component 3 automatically cleans the dust inside the box body 1, thereby improving the working efficiency and further facilitating the extension of the service life of the control box.
[0040] Reference Figure 1 The box body 1 is in the shape of a rectangular box and is vertically arranged. A through hole is provided on one side of the box body 1. The through hole is rectangular, and a rotating door 11 is hinged at the through hole. The rotating door 11 is in the shape of a rectangular plate and is adapted to the through hole.
[0041] Reference Figure 1 An inserting strip 12 is slidably connected to the rotating door 11. The inserting strip 12 is in the shape of a rectangular strip, and the sliding direction of the inserting strip 12 is the width direction of the rotating door 11. A clamping block 13 is fixedly connected to the box body 1. The clamping block 13 is in the shape of a rectangular block and is provided with a clamping groove. The notch direction of the clamping groove is arranged towards the direction close to the rotating door 11. The inserting strip 12 is slidably connected to the clamping groove and is adapted to the clamping groove.
[0042] Reference Figure 2 and Figure 3 The detection assembly 2 includes a driving member 21, a driving part 22 and a detection part 23. There are eight groups of driving parts 22. The eight groups of driving parts 22 are divided into two large groups. The two large groups of driving parts 22 are located on both sides of the box body 1 and are symmetrically arranged. One of the large groups of driving parts 22 is located on the side of the box body 1 close to the rotating door 11. The four groups of driving parts 22 in each large group are evenly arranged around the horizontal axis direction of the box body 1.
[0043] Reference Figure 2 and Figure 3 The driving part 22 includes a rotating rod 221 and a fan 222. The rotating rod 221 is fixedly connected to the output end of the driving member 21, and the fan 222 is coaxially and fixedly connected to the rotating rod 221. In this embodiment, the driving member 21 is a motor.
[0044] Reference Figure 2 and Figure 3 A connecting gear 223 is coaxially and fixedly connected to the rotating rod 221. The four connecting gears 223 in each large group are jointly sleeved with a chain 224. The rotating rod 221 fixedly connected to the output end of the driving member 21 and the rotating rod 221 at the symmetrical position are jointly fixedly connected with a connecting rod 225.
[0045] Reference Figure 2 The detection part 23 includes a dust sensor 231 and a controller 232. The dust sensor 231 is fixedly connected to the inner side wall of the box body 1 and is used for outputting the dust concentration signal in the box body 1. The controller 232 is fixedly connected to the inner side wall of the box body 1 and is located on one side of the dust sensor 231. The controller 232 is electrically connected to the dust sensor 231. The controller 232 responds to the dust concentration signal output by the dust sensor 231 and is used for controlling the rotation speed of the fan 222.
[0046] During use, the motor drives the rotating rod 221 to rotate, the rotating rod 221 drives the fan 222 to rotate, the fan 222 blows the dust in the box body 1, the dust sensor 231 detects the dust concentration, and outputs the dust concentration signal in the box body 1 to the controller 232. The controller 232 responds to the dust concentration signal output by the dust sensor 231. When the dust concentration exceeds the preset threshold, the controller 232 timely adjusts the rotation speed of the fan 222 to increase the air exhaust volume, so as to more effectively remove the dust in the box body 1, thereby reducing the maintenance cost.
[0047] Refer to Figure 1 and Figure 2 , a ventilation hole 14 is provided on one side of the box body 1. The ventilation hole 14 is rectangular, and the length direction of the ventilation hole 14 is parallel to the length direction of the box body 1.
[0048] Refer to Figure 1 and Figure 3 , the cleaning component 3 includes a plurality of rotating plates 31, a plurality of rotating gears 32, a straight rack 33 and an electric telescopic rod 34. The plurality of rotating plates 31 are uniformly arranged along the length direction of the ventilation hole 14, and the rotating plates 31 are rotatably connected in the ventilation hole 14 through a rotating shaft 311.
[0049] Refer to Figure 1 and Figure 3 , a storage groove 15 is provided on the wall of the box body 1. The storage groove 15 is rectangular and vertically arranged. The storage groove 15 is located on one side of the ventilation hole 14, and the rotating shaft 311 is arranged in the storage groove 15. The plurality of rotating gears 32 correspond to the plurality of rotating plates 31 one by one. In the initial state, the rotating plates 31 are in an inclined state, and the plurality of rotating plates 31 form a closed state with the box body 1.
[0050] Refer to Figure 1 and Figure 3 , the rotating gear 32 is coaxially and fixedly connected to the rotating shaft 311, and the straight rack 33 meshes with the rotating gear 32. The fixed end of the electric telescopic rod 34 is fixedly connected to the bottom end of the storage groove 15, and the movable end is coaxially and fixedly connected to the straight rack 33. The electric telescopic rod 34 is electrically connected to the controller 232.
[0051] During use, when the dust concentration exceeds the preset threshold, the controller 232 controls the movable end of the electric telescopic rod 34 to move. The movable end of the electric telescopic rod 34 drives the straight rack 33 to move. The straight rack 33 drives the rotating gear 32 to rotate. The rotating gear 32 drives the rotating plate 31 to rotate to the horizontal, and the rotating plate 31 opens the ventilation channel. At the same time, the controller 232 increases the rotation speed of the fan 222 to increase the air exhaust volume, realizing the automatic cleaning of dust, thereby reducing manual intervention and improving the cleaning efficiency.
[0052] The implementation principle of an intelligent monitoring load control box in an embodiment of this application is as follows: The motor drives the rotating rod 221 to rotate, the rotating rod 221 drives the fan 222 to rotate, the fan 222 blows the dust inside the box body 1, the dust sensor 231 detects the dust concentration, and outputs the dust concentration signal inside the box body 1 to the controller 232, and the controller 232 responds to the dust concentration signal output by the dust sensor 231;
[0053] The controller 232 controls the movement of the movable end of the electric telescopic rod 34. The movable end of the electric telescopic rod 34 drives the straight rack 33 to move. The straight rack 33 drives the rotating gear 32 to rotate. The rotating gear 32 drives the rotating plate 31 to rotate to the horizontal position. The rotating plate 31 opens the ventilation channel. At the same time, the controller 232 increases the rotation speed of the fan 222 to increase the air exhaust volume, realizing the automatic cleaning of dust, thereby improving the cleaning efficiency and further extending the service life of the control box.
[0054] The above are all the preferred embodiments of this application. The protection scope of this application is not limited by this. Therefore, all equivalent changes made according to the structure, shape, and principle of this application shall be covered within the protection scope of this application.
Claims
1. An intelligent monitoring load control box, characterized in that: The invention comprises a housing (1), a detection component (2) and a cleaning component (3); the detection component (2) is arranged in the housing (1) and is used to detect the dust concentration in the housing (1); the cleaning component (3) is arranged on the housing (1) and is used to clean the dust in the housing (1).
2. The intelligent monitoring load control box according to claim 1 is characterized in that: The detection component (2) comprises a driving member (21), a driving unit (22) and a detection unit (23); the driving member (21) is arranged in the housing (1); the driving unit (22) is arranged in the housing (1); the detection unit (23) is arranged in the housing (1); the driving unit (22) is used to drive the detection unit (23) to detect the dust concentration in the housing (1).
3. The intelligent monitoring load control box according to claim 2 is characterized in that: The driving part (22) comprises a rotating rod (221) and a fan (222); the rotating rod (221) is fixedly connected to the driving member (21); and the fan (222) is coaxially fixedly connected to the rotating rod (221).
4. The intelligent monitoring load control box according to claim 3 is characterized in that: The detection unit (23) comprises a dust sensor (231) and a controller (232); the dust sensor (231) is fixedly connected in the housing (1) and is used to output a dust concentration signal in the housing (1); the controller (232) is fixedly connected in the housing (1) and is electrically connected to the dust sensor (231); the controller (232) responds to the dust concentration signal output by the dust sensor (231) and is used to control the rotation speed of the fan (222).
5. The intelligent monitoring load control box according to claim 4 is characterized in that: A ventilation hole (14) is provided on one side of the box body (1); the cleaning assembly (3) comprises a plurality of rotating plates (31), a plurality of rotating gears (32), a spur rack (33) and an electric telescopic rod (34); the plurality of rotating plates (31) are evenly arranged along the length direction of the box body (1); the rotating plates (31) are rotatably connected to the ventilation hole (14) via a rotating shaft (311); a storage groove (15) is provided on the box body (1); the rotating shaft (311) is inserted into the storage groove (15); the plurality of rotating gears (32) and The plurality of rotating plates (31) correspond to each other one by one. In an initial state, the rotating plates (31) are in an inclined state, and the plurality of rotating plates (31) and the box body (1) form a sealed state. The rotating gear (32) is coaxially fixedly connected to the rotating shaft (311). The spur rack (33) is meshed with the rotating gear (32). The electric telescopic rod (34) is fixedly connected in the storage slot (15), and the movable end is coaxially fixedly connected to the spur rack (33). The electric telescopic rod (34) is electrically connected to the controller (232).
6. The intelligent monitoring load control box according to claim 3 is characterized in that: The driving parts (22) are provided in eight groups, and the eight groups of the driving parts (22) are divided into two large groups. The two large groups of the driving parts (22) are located on both sides of the box body (1), and the four groups of the driving parts (22) in each large group are arranged around the horizontal axis direction of the box body (1); the rotating rod (221) is coaxially fixedly connected with a connecting gear (223), and the four connecting gears (223) in each large group are jointly sleeved with a chain (224); one of the rotating rods (221) in each large group is jointly fixedly connected with a connecting rod (225), and one of the rotating rods (221) is fixedly connected to the driving member (21).
7. The intelligent monitoring load control box according to claim 2 is characterized in that: The driving member (21) is a motor.
8. The intelligent monitoring load control box according to claim 1 is characterized in that: A through hole is provided on one side of the box body (1), and a rotating door (11) is hingedly connected to the through hole.
9. The intelligent monitoring load control box according to claim 8, characterized in that: The rotating door (11) is slidably connected to an inserting strip (12); the box body (1) is fixedly connected to a clamping block (13), the clamping block (13) is provided with a clamping slot, and the inserting strip (12) is slidably connected to the clamping slot.