Equipment for automatically mounting rear cover on aluminum substrate of brushless motor

Abstract

The utility model relates to the technical field of assembly equipment, in particular to equipment for automatically assembling a rear cover on an aluminum substrate of a brushless motor, which comprises a first base and a second base, the first positioning assembly is arranged on the upper surface of the first base and used for fixing the brushless motor; the second positioning assembly is arranged on the upper surface of the first base and used for fixing the rear cover body; the suction cup grabbing mechanism is used for taking the rear cover body; and the translation lifting mechanism is used for driving the suction cup grabbing mechanism to translate and lift. By arranging the suction cup grabbing mechanism and the translation lifting mechanism, the equipment can effectively adsorb and fix the lower surface of a rear cover body through a vacuum suction cup in the actual use process, and finally a rotating motor is started to drive a Z-shaped grabbing shaft to rotate by 180 degrees, so that automatic assembly of the rear cover body is achieved, and the production efficiency is improved. And therefore, the equipment can realize automatic assembly of the rear cover of the aluminum substrate of the brushless motor, and the assembly efficiency is effectively improved.

Description

Technical Field

[0001] The utility model relates to the technical field of assembly equipment, in particular to a device for automatically installing a rear cover on an aluminum substrate of a brushless motor. Background Technique

[0002] An aluminum substrate is a metal-based copper clad laminate with good heat dissipation function. Generally, a single-sided board consists of three layers, namely a circuit layer (copper foil), an insulating layer, and a metal base layer. It is commonly found in LED lighting products. It has two sides, the white side is for welding LED pins, and the other side shows the aluminum natural color. Generally, a heat-conducting gel is applied and then it contacts the heat-conducting part. There are also ceramic substrates and so on.

[0003] During the assembly and production of a brushless motor, it is necessary to install the aluminum substrate in the brushless motor. When installing, it is necessary to install the rear cover of the aluminum substrate of the brushless motor. Currently, the existing installation method for the rear cover of the aluminum substrate of the brushless motor is still to install it manually on the production line through manual assembly. This installation method results in low installation efficiency.

[0004] In view of this, the utility model proposes a device for automatically installing a rear cover on an aluminum substrate of a brushless motor. Content of the Utility Model

[0005] The purpose of the utility model is to provide a device for automatically installing a rear cover on an aluminum substrate of a brushless motor to solve the problems raised in the above background technique.

[0006] To achieve the above purpose, the utility model provides the following technical solution: A device for automatically installing a rear cover on an aluminum substrate of a brushless motor, including,

[0007] A first base and a second base;

[0008] A first positioning component, which is arranged on the upper surface of the first base for fixing the brushless motor;

[0009] A second positioning component, which is arranged on the upper surface of the first base for fixing the rear cover body;

[0010] A suction cup grasping mechanism, which is used for picking up the rear cover body. The suction cup grasping mechanism includes a mounting seat arranged on the upper surface of the second base, and a Z-shaped grasping shaft rotatably arranged on the surface of the mounting seat. And a vacuum suction cup for adsorbing and fixing the lower surface of the rear cover body is arranged at the end of the Z-shaped grasping shaft. And the suction cup grasping mechanism also includes a rotating motor arranged on the surface of the mounting seat for driving the Z-shaped grasping shaft to rotate;

[0011] A translation and lifting mechanism, which is used for driving the suction cup grasping mechanism to translate and lift. The translation and lifting mechanism includes a vertical plate slidably arranged on the upper surface of the second base.

[0012] As a preferred technical solution, the first positioning component includes a first positioning ring fixedly arranged on the upper surface of the first base, and three first positioning posts are arranged in a circumferential array on the upper surface of the first positioning ring.

[0013] As a preferred technical solution, the second positioning component includes a second positioning ring fixedly arranged on the upper surface of the second base, and three second positioning posts are arranged in a circumferential array on the upper surface of the second positioning ring.

[0014] As a preferred technical solution, the translation and lifting mechanism further includes a pneumatic slide rail arranged on the upper surface of the second base for driving the vertical plate to translate.

[0015] As a preferred technical solution, the mounting seat is slidably arranged on the surface of the vertical plate, and a rodless cylinder for driving the mounting seat to lift is arranged on the surface of the vertical plate.

[0016] As a preferred technical solution, a first connector for connecting an external vacuum generator and a vacuum suction cup is arranged at the end of the Z-shaped grasping shaft.

[0017] As a preferred technical solution, a second connector for connecting an external air source and the pneumatic slide rail is arranged on the upper surface of the second base.

[0018] Beneficial effects

[0019] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0020] By arranging the sucker grasping mechanism and the translation and lifting mechanism, during the actual use of the device, the brushless motor body can be first placed on the first positioning posts on the first positioning ring, and the rear cover body can be placed on the second positioning posts on the second positioning ring. Then, the pneumatic slide rail is started to drive the Z-shaped grasping shaft to translate. After the end of the Z-shaped grasping shaft enters directly below the rear cover body, the lower surface of the rear cover body is effectively adsorbed and fixed by the vacuum suction cup. Finally, the rotating motor is started to drive the Z-shaped grasping shaft to rotate 180 degrees, so that the rear cover body adsorbed and fixed at the end of the Z-shaped grasping shaft is buckled on the brushless motor body, thereby realizing the automatic assembly of the rear cover body, and further enabling the device to realize the automatic assembly of the aluminum substrate rear cover of the brushless motor, effectively improving the assembly efficiency. Description of the drawings

[0021] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the following drawings are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.

[0022] Figure 1 Schematic diagram of the three-dimensional structure of the present utility model;

[0023] Figure 2 Schematic diagram of the side view structure of the present utility model;

[0024] Figure 3 Schematic diagram of the rear view structure of the present utility model;

[0025] Figure 4 Schematic diagram of the separated structure of the first base and the second base of the present utility model.

[0026] In the figure:

[0027] 100, the first base;

[0028] 200, the second base;

[0029] 300, the first positioning component; 301, the first positioning ring; 302, the first positioning post;

[0030] 400, the second positioning component; 401, the second positioning ring; 402, the second positioning post;

[0031] 500, the rear cover body;

[0032] 600, the suction cup grasping mechanism; 601, the mounting seat; 602, the Z-shaped grasping shaft; 603, the vacuum suction cup; 604, the rotating motor;

[0033] 700, the translation and lifting mechanism; 701, the vertical plate; 702, the pneumatic slide rail; 703, the rodless cylinder. Specific embodiments

[0034] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.

[0035] According to the attached Figures 1 - 4 As shown, the embodiments of the present utility model provide a device for automatically installing a rear cover on an aluminum substrate of a brushless motor, including,

[0036] The first base 100 and the second base 200;

[0037] The first positioning component 300, which is arranged on the upper surface of the first base 100 for fixing the brushless motor;

[0038] The first positioning component 300 includes a first positioning ring 301 fixedly arranged on the upper surface of the first base 100, and three first positioning posts 302 are arranged in a circumferential array on the upper surface of the first positioning ring 301. The effective fixation of the brushless motor body can be achieved through the first positioning component 300, thus facilitating the assembly work of the aluminum substrate rear cover of the brushless motor.

[0039] The second positioning component 400 is arranged on the upper surface of the first base 100 for fixing the rear cover body 500.

[0040] The second positioning component 400 includes a second positioning ring 401 fixedly arranged on the upper surface of the second base 200, and three second positioning posts 402 are arranged in a circumferential array on the upper surface of the second positioning ring 401. The rear cover body 500 can be effectively fixed through the second positioning component 400, thus facilitating the adsorption and fixation of the rear cover body 500 by the vacuum chuck 603.

[0041] The suction cup grasping mechanism 600 is used for picking up the rear cover body 500. The suction cup grasping mechanism 600 includes a mounting seat 601 arranged on the upper surface of the second base 200, and a Z-shaped grasping shaft 602 rotatably arranged on the surface of the mounting seat 601. A vacuum chuck 603 for adsorbing and fixing the lower surface of the rear cover body 500 is arranged at the end of the Z-shaped grasping shaft 602, and the suction cup grasping mechanism 600 further includes a rotary motor 604 arranged on the surface of the mounting seat 601 for driving the Z-shaped grasping shaft 602 to rotate.

[0042] A first connector for connecting the external vacuum generator and the vacuum chuck 603 is arranged at the end of the Z-shaped grasping shaft 602, facilitating the generation of suction force by the vacuum chuck 603.

[0043] The translation and lifting mechanism 700 is used for driving the suction cup grasping mechanism 600 to translate and lift. The translation and lifting mechanism 700 includes a vertical plate 701 slidably arranged on the upper surface of the second base 200.

[0044] The translation and lifting mechanism 700 further includes a pneumatic slide rail 702 arranged on the upper surface of the second base 200 for driving the vertical plate 701 to translate, facilitating the adjustment of the position of the Z-shaped grasping shaft 602 through the pneumatic slide rail 702.

[0045] A second connector for connecting the external air source and the pneumatic slide rail 702 is arranged on the upper surface of the second base 200, facilitating the provision of power for the pneumatic slide rail 702.

[0046] The mounting seat 601 is slidably arranged on the surface of the vertical plate 701, and a rodless cylinder 703 for driving the mounting seat 601 to lift is arranged on the surface of the vertical plate 701. The adjustment of the height position of the Z-shaped grasping shaft 602 can be achieved through the arrangement of the rodless cylinder 703.

[0047] The utility model realizes the automatic assembly of the rear cover body 500 by setting a sucker grabbing mechanism 600 and a translation and lifting mechanism 700. During the actual use of the device, the brushless motor body can be first placed on the first positioning column 302 on the first positioning ring 301, and the rear cover body 500 can be placed on the second positioning column 402 on the second positioning ring 401. Then, the pneumatic slide rail 702 is started to drive the Z-shaped grabbing shaft 602 to translate. After the end of the Z-shaped grabbing shaft 602 enters directly below the rear cover body 500, the lower surface of the rear cover body 500 is effectively adsorbed and fixed by the vacuum sucker 603. Finally, the rotating motor 604 is started to drive the Z-shaped grabbing shaft 602 to rotate 180 degrees, so that the rear cover body 500 adsorbed and fixed at the end of the Z-shaped grabbing shaft 602 is buckled on the brushless motor body, thereby realizing the automatic assembly of the rear cover body 500, and further enabling the device to realize the automatic assembly of the aluminum substrate rear cover of the brushless motor, effectively improving the assembly efficiency.

[0048] The foregoing has shown and described the basic principles, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and the descriptions in the specification are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model will have various changes and improvements, and all these changes and improvements fall within the scope of the utility model claimed. The scope of protection claimed by the utility model is defined by the appended claims and their equivalents.

Claims

1. A device for automatically installing a rear cover on an aluminum substrate of a brushless motor, characterized in that: include, A first base (100) and a second base (200); A first positioning assembly (300) disposed on the upper surface of the first base (100) and used for fixing the brushless motor; A second positioning assembly (400) disposed on the upper surface of the first base (100) and used to fix the rear cover body (500); A suction cup grabbing mechanism (600) for picking up materials from the rear cover body (500), the suction cup grabbing mechanism (600) comprising a mounting seat (601) arranged on the upper surface of the second base (200), and a Z-shaped grabbing shaft (602) rotatably arranged on the surface of the mounting seat (601), and a vacuum suction cup (603) for adsorbing and fixing the lower surface of the rear cover body (500) is arranged at the end of the Z-shaped grabbing shaft (602), and the suction cup grabbing mechanism (600) further comprises a rotating motor (604) arranged on the surface of the mounting seat (601) for driving the Z-shaped grabbing shaft (602) to rotate; The translation and lifting mechanism (700) is used to drive the suction cup grasping mechanism (600) to translate and lift, and the translation and lifting mechanism (700) comprises a vertical plate (701) slidably arranged on the upper surface of the second base (200).

2. The device for automatically installing a rear cover on an aluminum substrate of a brushless motor according to claim 1 is characterized in that: The first positioning assembly (300) comprises a first positioning ring (301) fixedly mounted on the upper surface of the first base (100), and three first positioning columns (302) are arranged in a circular array on the upper surface of the first positioning ring (301).

3. The device for automatically installing a rear cover on an aluminum substrate of a brushless motor according to claim 1 is characterized in that: The second positioning assembly (400) comprises a second positioning ring (401) fixedly mounted on the upper surface of the second base (200), and three second positioning columns (402) are arranged in a circular array on the upper surface of the second positioning ring (401).

4. The device for automatically installing a rear cover on an aluminum substrate of a brushless motor according to claim 1 is characterized in that: The translation lifting mechanism (700) further comprises a pneumatic slide rail (702) arranged on the upper surface of the second base (200) and used for driving the vertical plate (701) to translate.

5. The device for automatically installing a rear cover on an aluminum substrate of a brushless motor according to claim 1 is characterized in that: The mounting seat (601) is slidably arranged on the surface of the vertical plate (701), and a rodless cylinder (703) for driving the mounting seat (601) to move up and down is arranged on the surface of the vertical plate (701).

6. The device for automatically installing a rear cover on an aluminum substrate of a brushless motor according to claim 1 is characterized in that: The end of the Z-shaped grabbing shaft (602) is provided with a first connector for connecting an external vacuum generator and a vacuum suction cup (603).

7. The device for automatically installing a rear cover on an aluminum substrate of a brushless motor according to claim 4, characterized in that: The upper surface of the second base (200) is provided with a second connector for connecting an external air source to the pneumatic slide rail (702).

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