Photovoltaic module junction box

By designing the disassembly and assembly components of the photovoltaic component junction box, the problem of complex and inconvenient disassembly of the existing junction box structure is solved, convenient disassembly and assembly and fixing is achieved, and the convenience of staff operation is improved.

CN222915990UActive Publication Date: 2025-05-27STATE POWER INVESTMENT (HAINAN) ELECTRIC POWER CENTRALIZED CONTROL OPERATION CO LTD
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Patent Information

Application Number
CN202421904329.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-07
Publication Date
2025-05-27
Estimated Expiration
2034-08-07

AI Technical Summary

Technical Problem

The existing photovoltaic module junction boxes have complex structures and are inconvenient to disassemble, which leads to difficulty in repairing the internal connectors and increases the difficulty of operating the staff.

Method used

A photovoltaic module junction box is designed, using disassembly and assembly components, including cavity, push rod, push plate, limit rod, spring and fixing mechanism. Through the synergy of these components, the cover body is easily disassembled, assembled and fixed.

Benefits of technology

It realizes convenient disassembly and assembles the junction box, reduces the difficulty of operation for staff, facilitates inspection and repair of internal connectors, and improves operation convenience.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of junction boxes, and discloses a photovoltaic module junction box, comprising push rods symmetrically connected to a cavity in a penetrating manner; the limiting rod is fixedly connected to the end, located in the cavity, of the push rod; the first springs are symmetrically arranged between the inner side wall of the cavity and the limiting rod, and the push rod is sleeved with the first springs; the limiting blocks are symmetrically arranged on the bottom surface of the cover body; and the fixing mechanism is arranged on the box body and the cover body. When an arc-shaped surface at the bottom of a limiting block is in contact with a limiting rod in a cavity, the limiting rod is pushed by the limiting block which moves downwards to move towards the middle of a box body, a first spring is stretched, and when the limiting rod and a groove in the limiting block are located on the same horizontal line, the second spring is pulled to move towards the middle of the box body. The first spring pulls the limiting rod to enter the groove of the limiting block, the limiting block is limited, the cover body is fixed, meanwhile, limitation on the cover body can be relieved only by pressing the push plate, and operation convenience is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of junction boxes, in particular to a photovoltaic module junction box. Background Technique

[0002] A photovoltaic junction box is a connecting device between a solar cell square array composed of solar cell modules and a solar charging control device. Its main function is to connect and protect solar photovoltaic modules, connect the electricity generated by solar cells to external circuits, and conduct the current generated by photovoltaic modules. The photovoltaic module junction box mainly consists of a box body, cables and connectors. The connectors are arranged inside the box body, and the cables are connected through the connectors.

[0003] The existing junction boxes are relatively complex to install and not convenient to disassemble. Therefore, it is not convenient to repair the connectors placed inside, which increases the operation difficulty of the staff. To solve this problem, the utility model proposes a photovoltaic module junction box. Content of the Utility Model

[0004] (I) Technical Problems to be Solved

[0005] Aiming at the deficiencies of the prior art, the utility model provides a photovoltaic module junction box, which has the advantages of being convenient for disassembly and assembly, solves the problems that the existing junction box has a complex structure and is not convenient to disassemble for repairing the connectors placed inside the junction box, and reduces the operation convenience of the staff.

[0006] (II) Technical Solutions

[0007] To achieve the above object, the utility model provides the following technical solutions: A photovoltaic module junction box includes a main body assembly, and the main body assembly includes:

[0008] A box body, on the top of which a cover body is movably connected;

[0009] A disassembly and assembly component is arranged on the box body and the cover body, and the disassembly and assembly component includes:

[0010] Cavities are symmetrically opened on the top of the box body;

[0011] Push rods are symmetrically and penetratingly connected to the cavities;

[0012] Push plates are fixedly connected to one ends of the push rods located outside the box body;

[0013] Limit rods are fixedly connected to one ends of the push rods located inside the cavities;

[0014] First springs are symmetrically arranged between the inner side walls of the cavities and the limit rods, and the first springs are sleeved outside the push rods;

[0015] The limiting blocks are symmetrically arranged on the bottom surface of the cover body;

[0016] The fixing mechanism is arranged on the box body and the cover body.

[0017] Preferably, the fixing mechanism includes:

[0018] The square grooves are symmetrically arranged on the side surface of the box body;

[0019] The through grooves are symmetrically formed on the box body and the square grooves;

[0020] The insertion plates are symmetrically arranged on the bottom surface of the cover body;

[0021] The second springs are symmetrically arranged in the grooves of the insertion plates;

[0022] The pressing plates are fixedly connected to the bottoms of the second springs.

[0023] Preferably, the through grooves and the pressing plates are both provided with arc-shaped surfaces.

[0024] Preferably, the fixing mechanism further includes a rubber pad fixedly connected to the bottom of the pressing plate.

[0025] Preferably, a sliding rod is fixedly connected to the top of the pressing plate, the second spring is sleeved outside the sliding rod, and a groove for the sliding rod to move is formed inside the insertion plate.

[0026] Preferably, convex blocks are symmetrically arranged on the bottom surface of the cover body, a third spring is fixedly connected in a groove symmetrically formed on the top surface of the box body, and a top plate is fixedly connected to the top of the third spring.

[0027] (III) Beneficial effects

[0028] Compared with the prior art, the utility model provides a photovoltaic module junction box, which has the following beneficial effects:

[0029] This junction box has the advantages of being convenient for disassembly and assembly. Align the insertion plates at the bottom of the cover body with the square grooves on both sides, cover the cover body downward, and the pressing plates fix the cables. When the arc-shaped surface at the bottom of the limiting block contacts the limiting rod in the cavity, the limiting rod is pushed by the downward-moving limiting block to move towards the middle of the box body, and the first spring is stretched. When the cover body is completely covered on the box body, the limiting rod and the groove on the limiting block are on the same horizontal line, and the first spring pulls the limiting rod into the groove of the limiting block to limit the limiting block, so that the cover body can be fixed by covering the cover body. At the same time, simply pressing the push plate can release the restriction on the cover body, increasing the operation convenience. It solves the problem that the existing junction box has a complex structure and is not convenient for disassembly to repair the connector placed inside the junction box, reducing the operation convenience of the staff. Description of the drawings

[0030] Figure 1 Structural schematic diagram of the present utility model;

[0031] Figure 2 Structural schematic diagram of the cover body of the present utility model when it is closed;

[0032] Figure 3 Cross-sectional structural schematic diagram of the cover body of the present utility model when it is closed;

[0033] Figure 4 Cross-sectional structural schematic diagram of the cover body of the present utility model when it is separated;

[0034] Figure 5 Top-view structural schematic diagram of the box body of the present utility model.

[0035] In the figure:

[0036] 1. Main body assembly; 11. Box body; 12. Cover body;

[0037] 2. Disassembly and assembly component; 21. Cavity; 22. Push rod; 221. Push plate; 23. Limit rod; 24. First spring; 25. Limit block; 26. Fixing mechanism; 261. Square groove; 262. Through groove; 263. Insertion plate; 264. Second spring; 265. Pressing plate; 266. Rubber pad; 267. Slide rod; 27. Convex block; 271. Third spring; 272. Top plate. Specific implementation manners

[0038] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0039] Embodiment 1

[0040] Refer to Figures 1-5, a photovoltaic module junction box, comprising a main body assembly 1, and the main body assembly 1 includes: a box body 11, with a cover body 12 movably connected to its top; a disassembly and assembly component 2 is provided on the box body 11 and the cover body 12, and the disassembly and assembly component 2 includes: cavities 21 symmetrically opened at the top of the box body 11; push rods 22 symmetrically penetrating and connected to the cavities 21; a push plate 221 fixedly connected to one end of the push rod 22 located outside the box body 11; a limiting rod 23 fixedly connected to one end of the push rod 22 located inside the cavity 21; a first spring 24 symmetrically arranged between the inner side wall of the cavity 21 and the limiting rod 23, and the first spring 24 is sleeved outside the push rod 22; limiting blocks 25 symmetrically arranged on the bottom surface of the cover body 12; a fixing mechanism 26 provided on the box body 11 and the cover body 12. The fixing mechanism 26 includes: square grooves 261 symmetrically arranged on the side surface of the box body 11; through grooves 262 symmetrically opened on the box body 11 and the square grooves 261; inserting plates 263 symmetrically arranged on the bottom surface of the cover body 12; second springs 264 symmetrically arranged in the grooves of the inserting plates 263; and pressing plates 265 fixedly connected to the bottoms of the second springs 264. Both the through grooves 262 and the pressing plates 265 have arc-shaped surfaces.

[0041] Before use, the cover body 12 together with the inserting plates 263 at the bottom is far from the box body 11. The staff places the connector inside the box body 11, the cable is placed through the through grooves 262, aligns the inserting plates 263 at the bottom of the cover body 12 with the square grooves 261 on both sides, and covers the cover body 12 downward. The pressing plates 265 fix the cable: the inserting plates 263 enter the inside of the square grooves 261, and the pressing plates 265 contact the upper surface of the cable. When the diameter of the cable is relatively large, during the process of the inserting plates 263 continuously moving downward, the pressing plates 265 are abutted against the top of the cable, and the corresponding second springs 264 are compressed, realizing the fixation of the pressing plates 265 on cables with different diameters. When the cover body 12 moves downward, when the arc-shaped surface at the bottom of the limiting block 25 contacts the limiting rod 23 inside the cavity 21, the limiting rod 23 is pushed by the downward-moving limiting block 25 to move towards the middle of the box body 11, and the first spring 24 is stretched. When the cover body 12 completely covers the box body 11, the limiting rod 23 and the grooves on the limiting block 25 are on the same horizontal line, and the first spring 24 pulls the limiting rod 23 into the grooves of the limiting block 25 to limit the limiting block 25, so that covering the cover body 12 can realize the fixation of the cover body 12, increasing the operation convenience. When it is necessary to remove the cover body 12 for overhauling the connector inside the box body 11, the staff presses the push plates 221 inward simultaneously. The push plates 221 drive the push rods 22 to push the limiting rods 23 out of the grooves on the limiting blocks 25. At this time, the cover body 12 can be removed, facilitating the staff's overhaul. The arc-shaped surfaces on the through grooves 262 and the pressing plates 265 increase the contact area with the cable, thereby increasing the stability after the cable is fixed.

[0042] Embodiment 2

[0043] On the basis of Embodiment 1, an auxiliary function is added.

[0044] Refer to Figures 1-5 , the fixing mechanism 26 further includes a rubber pad 266 fixedly connected to the bottom of the pressing plate 265. A sliding rod 267 is fixedly connected to the top of the pressing plate 265. The second spring 264 is sleeved outside the sliding rod 267. A groove for the sliding rod 267 to move is formed inside the plug board 263. Symmetrically arranged convex blocks 27 are provided on the bottom surface of the cover body 12. A third spring 271 is fixedly connected to a groove symmetrically formed on the top surface of the box body 11. The top of the third spring 271 is fixedly connected to a top plate 272.

[0045] The rubber pad 266 increases the friction when the pressing plate 265 contacts the cable, enhancing the firmness of the fixing of the pressing plate 265. When the pressing plate 265 moves upward according to the diameter of the cable, the sliding rod 267 at the top retracts into the plug board 263 along with the pressing plate 265. The sliding rod 267 is used to maintain the vertical state when the second spring 264 expands and contracts, preventing the second spring 264 from driving the pressing plate 265 to skew when expanding and contracting, which affects the normal insertion of the plug board 263 into the square groove 261. When the cover body 12 is closed, the convex blocks 27 at the bottom of the cover body 12 push the top plate 272 downward and compress the third spring 271. The convex blocks 27 enter the grooves on the box body 11. When the staff simultaneously presses the push plates 221 on both sides, the cover body 12 is jacked up by the deformed third spring 271 after being released from the restriction, facilitating the staff to remove the cover body 12 from the box body 11, increasing the convenience of the staff's operation.

[0046] Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A photovoltaic module junction box, comprising a main component (1), wherein the main component (1) comprises: A box body (11) having a cover body (12) movably connected to the top thereof; The invention is characterized in that: a disassembly assembly (2) is provided on the box body (11) and the cover body (12), and the disassembly assembly (2) comprises: A cavity (21) symmetrically opened on the top of the box body (11); A push rod (22) symmetrically penetrates and is connected to the cavity (21); A push plate (221) fixedly connected to one end of the push rod (22) located outside the box body (11); A limiting rod (23) fixedly connected to one end of the push rod (22) located inside the cavity (21); Spring one (24), symmetrically arranged between the inner wall of the cavity (21) and the limiting rod (23), and the spring one (24) is sleeved on the outside of the push rod (22); A limit block (25) symmetrically arranged on the bottom surface of the cover body (12); The fixing mechanism (26) is arranged on the box body (11) and the cover body (12).

2. A photovoltaic module junction box according to claim 1, characterized in that: The fixing mechanism (26) comprises: A square groove (261) symmetrically arranged on the side of the box body (11); A through groove (262) symmetrically formed on the box body (11) and the square groove (261); An insert plate (263) symmetrically arranged on the bottom surface of the cover body (12); Spring 2 (264) is symmetrically arranged in the groove of the insert plate (263); The pressure plate (265) is fixedly connected to the bottom of the second spring (264).

3. A photovoltaic module junction box according to claim 2, characterized in that: The through groove (262) and the pressing plate (265) both have arc-shaped surfaces.

4. A photovoltaic module junction box according to claim 3, characterized in that: The fixing mechanism (26) further comprises a rubber pad (266) fixedly connected to the bottom of the pressing plate (265).

5. A photovoltaic module junction box according to claim 4, characterized in that: The top of the pressure plate (265) is fixedly connected to a slide bar (267), the second spring (264) is sleeved on the outside of the slide bar (267), and a groove is provided inside the plug plate (263) for the slide bar (267) to move.

6. A photovoltaic module junction box according to claim 5, characterized in that: The bottom surface of the cover body (12) is symmetrically provided with a protrusion (27), the top surface of the box body (11) is symmetrically provided with a groove in which a spring three (271) is fixedly connected, and the top of the spring three (271) is fixedly connected with a top plate (272).