Cluster type heater assembly

By designing a bundled heater assembly that can be disassembled and repaired separately, the problem of replacing the entire component due to a heat pipe failure in the prior art is solved, and the effect of reducing maintenance costs is achieved.

CN222916215UActive Publication Date: 2025-05-27LUOSHI MACHINERY (CHENGDU) CO LTD
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Patent Information

Application Number
CN202421664664.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-15
Publication Date
2025-05-27
Estimated Expiration
2034-07-15

AI Technical Summary

Technical Problem

When the existing cluster heater assembly fails, the entire assembly needs to be replaced, resulting in increased maintenance costs.

Method used

A bundled heater assembly is designed to realize the separate disassembly and maintenance of the heating pipe by setting and installing threaded columns, convex plates, connecting sleeves, power connection points and heating pipes.

Benefits of technology

The individual maintenance of the heating pipe is achieved, avoiding the need to replace the entire component and reducing the maintenance cost.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222916215U_ABST
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Abstract

The utility model discloses a cluster type heater assembly. The cluster type heater assembly comprises a fixed rack, heating pipes and a mounting part, wherein the bottom of the fixed rack is provided with a plurality of connecting sleeves; the heating pipes are arranged below the fixed rack, the top ends of the heating pipes are provided with convex plates, and the convex plates are welded to the top ends of the heating pipes; the cross section of the heating pipe and the cross section of the protruding plate are round, and the diameter of the protruding plate is larger than that of the heating pipe. And the mounting part comprises a rotating plate arranged at the top of the heating pipe in a sleeving manner and a mounting threaded column fixed at the top of the rotating plate. When the heating pipe is used, the first power connection point can rotate on the protruding plate so that the installation threaded column and the connecting sleeve can be fixed in a threaded mode, meanwhile, when a single heating pipe breaks down, the installation threaded column and the connecting sleeve can be separated by rotating the first power connection point, and the heating pipe can be replaced and maintained. The function that the heating pipes of the cluster type heater assembly can be independently maintained is achieved, and the situation that the whole cluster type heater assembly is replaced, and consequently cost is increased is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of heater components, in particular to a cluster-type heater component. Background Technique

[0002] The cluster-type heater component is a concept of bundling heating tubes and heating fibers. The working principles of bundling heating tubes and heating fibers are both based on the resistance heating principle.

[0003] When the existing cluster-type heater component is in use, when the heating element is powered on, the current generated by the resistance heats it to reach the required temperature, thereby realizing the heating function. The heating wire inside the heating tube is made of alloy wire with high resistivity. When powered on, the heating wire has energy loss and is heated by the heat generated by the resistance. The heating fiber bundle is to connect multiple heating fibers in series to connect the power supply, so that the current flowing through per unit time increases, thereby generating more heat for heating. When the heating tube fails, the entire cluster-type heater component needs to be replaced and repaired, increasing the maintenance cost of the factory. Content of the Utility Model

[0004] The purpose of the utility model is to provide a cluster-type heater component to solve the problem that when the heating tube fails, the entire cluster-type heater component needs to be replaced and repaired, increasing the maintenance cost of the factory as mentioned in the above background technique.

[0005] To achieve the above purpose, the utility model provides the following technical solution: A cluster-type heater component, including a fixed frame, heating tubes and an installation part: The bottom of the fixed frame has a plurality of connecting sleeves; The heating tubes are arranged below the fixed frame, and convex plates are provided at the tops of the heating tubes, and the convex plates are welded to the tops of the heating tubes; The cross-sections of the heating tubes and the convex plates are both circular, and the diameter of the convex plate is larger than the diameter of the heating tube; A part of the installation part is inserted into the connecting sleeve, and a part of the heating tube is inserted into the bottom of the installation part; The installation part includes a rotating plate sleeved on the top of the heating tube and an installation threaded column fixed on the top of the rotating plate, and the installation threaded column is inserted into the connecting sleeve. A notch is opened at the bottom of the rotating plate, and the internal dimension of the notch is larger than the dimension of the open position of the notch. The diameter of the convex plate is smaller than the internal dimension of the notch and larger than the dimension of the open position of the notch, and the rotating plate rotates around its own axis.

[0006] Preferably, the installation part further includes a rubber pad fixed on the inner top of the rotating plate. The rubber pad is made of rubber, and the bottom of the rubber pad abuts against the circumferential side of the top of the convex plate.

[0007] Preferably, the installation part further includes an electrical connection point I arranged between the rubber pads, and the electrical connection point I is also fixed at the central position of the inner top of the rotating plate.

[0008] Preferably, the heating tube further has a second power connection point fixedly arranged at the top end of the convex plate, and the top of the second power connection point abuts against the bottom of the first power connection point.

[0009] Preferably, the connecting sleeves are arranged in a rectangular array at the bottom of the fixed frame, and threaded grooves are formed inside the connecting sleeves, and the threaded grooves are in threaded connection with the mounting threaded posts.

[0010] Preferably, a plurality of insertion slots are fixed on the outer side wall of the fixed frame, and the insertion slots are equally spaced along the horizontal extension line of the fixed frame.

[0011] Compared with the prior art, the beneficial effects of the present utility model are as follows: for this kind of bundled heater assembly; by providing the mounting threaded posts, convex plates, connecting sleeves, first power connection points and heating tubes, during use, the first power connection point can rotate on the convex plate to threadedly fix the mounting threaded posts and the connecting sleeves. At the same time, when a single heating tube fails, the first power connection point can also be rotated to separate the mounting threaded posts and the connecting sleeves, so as to replace and repair the heating tube, realizing the function that the heating tubes of the bundled heater assembly can be separately repaired, and avoiding replacing the entire bundled heater assembly, resulting in increased costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 is the front view structural schematic diagram of the present utility model;

[0013] Figure 2 is the structural schematic diagram of the fixed frame of the present utility model;

[0014] Figure 3 is the partial exploded structural schematic diagram of the heating tube and the mounting part of the present utility model;

[0015] Figure 4 is the top view structural schematic diagram of the mounting part of the present utility model;

[0016] Figure 5 is the Figure 4 structural schematic diagram of the A-A cross-section at the position of the present utility model.

[0017] In the figure:

[0018] 1. Fixed frame;

[0019] 2. Insertion slot;

[0020] 3. Connecting sleeve;

[0021] 4. Mounting part; 41. Mounting threaded post; 42. Rotating plate; 43. Rubber pad; 44. First power connection point;

[0022] 5. Heating tube; 51. Convex plate; 52. Second power connection point. Detailed implementation mode

[0023] The following will clearly and completely describe the technical solutions in the embodiments of the present utility model in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0024] Embodiment 1

[0025] As Figures 1-5 shown, a cluster-type heater assembly includes a fixed frame 1, a heating tube 5 and a mounting part 4: The bottom of the fixed frame 1 has a plurality of connecting sleeves 3, where the connecting sleeve 3 and the fixed frame 1 are in a welded relationship, and the fixed frame 1 is used for carrying the installation of parts; The heating tube 5 is arranged below the fixed frame 1. After the heating tube 5 is powered on, it will be heated. The top ends of the heating tubes 5 all have convex plates 51, and the convex plates 51 and the heating tubes 5 are in a welded relationship; The cross-sections of the heating tube 5 and the convex plate 51 are both circular, which are used to cooperate with the mounting part 4 for plugging and rotating, and the diameter of the convex plate 51 is greater than the diameter of the heating tube 5, which can limit the convex plate 51 inside the mounting part 4 and prevent the heating tube 5 from falling off the mounting part 4; A part of the mounting part 4 is inserted into the connecting sleeve 3, and the mounting part 4 is used for disassembling and installing the heating tube 5. The bottom of the mounting part 4 is inserted with a part of the heating tube 5. The mounting part 4 can make the top of the heating tube 5 rotate locally, which is convenient for the disassembly and assembly of the heating tube 5.

[0026] The mounting part 4 includes a rotating plate 42 sleeved on the top of the heating tube 5. The rotating plate 42 is designed as a cylinder, which will wrap the convex plate 51 and the top of the heating tube 5. The mounting threaded post 41 fixed on the top of the rotating plate 42 has threads engraved on the surface. The connecting sleeves 3 are arranged in a rectangular array at the bottom of the fixed frame 1, which is convenient for installing multiple heating tubes 5. Thread grooves are opened inside the connecting sleeves 3, and the thread grooves are threadedly connected with the mounting threaded posts 41, which can install the heating tubes 5. The mounting threaded posts 41 are inserted into the connecting sleeves 3, which is convenient for the disassembly and assembly of the heating tubes 5 and subsequent maintenance. A notch is opened at the bottom of the rotating plate 42. The notch and the rotating plate 42 are integrally formed, and the internal dimension of the notch is larger than the opening dimension of the notch. The diameter of the convex plate 51 is smaller than the internal dimension of the notch and larger than the opening dimension of the notch. The rotating plate 42 rotates around its own axis. The inside of the notch will be inserted into the convex plate 51, and the opening of the notch will be inserted into the heating tube 5. When in use, the rotating plate 42 can rotate along its own axis on the surfaces of the heating tube 5 and the convex plate 51 to help disassemble and replace the heating tube 5.

[0027] The effect achieved by the entire first embodiment is as follows. Specifically, when in use, first insert the installation threaded post 41 at the top of the heating tube 5 into the connecting sleeve 3. At this time, rotate the convex plate 51 and the rotating plate 42 at the top of the heating tube 5. When the rotating plate 42 rotates, it will drive the installation threaded post 41 to rotate synchronously. At this time, the threads on the surface of the installation threaded post 41 will cooperate with the threads inside the connecting sleeve 3 for plugging to fix the heating tube 5. Since the installation part 4 can rotate independently, when the installation threaded post 41 rotates, the heating tube 5 will not rotate accordingly, which is convenient for the maintenance and replacement of the heating tube 5.

[0028] Second Embodiment

[0029] As Figures 1-5 shown, a cluster-type heater assembly, the installation part 4 further includes a rubber pad 43 fixed to the inner top of the rotating plate 42. The rubber pad 43 is made of rubber material, and the bottom of the rubber pad 43 abuts against the circumferential side of the top of the convex plate 51. When in use, the rubber pad 43 will separate the top of the convex plate 51 from the inner top of the rotating plate 42, reducing the wear of the contact part between the top of the convex plate 51 and the inside of the rotating plate 42.

[0030] The installation part 4 further includes a first electrical connection point 44 arranged between the rubber pads 43. The first electrical connection point 44 is also fixed at the center position of the inner top of the rotating plate 42. The heating tube 5 also has a second electrical connection point 52 fixed to the top end of the convex plate 51. The top of the second electrical connection point 52 abuts against the bottom of the first electrical connection point 44. When in use, when the second electrical connection point 52 abuts against the first electrical connection point 44 and the installation threaded post 41 and the connecting sleeve 3 are fixed, when the fixed frame 1 is powered on, the heating tube 5 will perform a heating operation.

[0031] A plurality of plugging slots 2 are fixed on the outer side wall of the fixed frame 1, and the plugging slots 2 are equally spaced along the horizontal extension line of the fixed frame 1.

[0032] The effect achieved by the entire second embodiment is that when the second electrical connection point 52 abuts against the first electrical connection point 44 and the installation threaded post 41 and the connecting sleeve 3 are fixed, when the fixed frame 1 is powered on, the current generated by the resistance heats it to reach the required temperature, thereby realizing the heating effect. The heating wire inside the heating tube 5 is made of an alloy wire with a high resistivity. When powered on, the heating wire has energy loss and generates heat through the resistance to heat. The heating fiber bundle is formed by connecting multiple heating fibers in series to connect to the power supply.

[0033] Working principle: When using this cluster-type heater assembly, an external power supply is connected. First, the mounting threaded post 41 at the top of the heating tube 5 is inserted into the connecting sleeve 3. At this time, the convex plate 51 and the rotating plate 42 at the top of the heating tube 5 are rotated. When the rotating plate 42 rotates, it will drive the mounting threaded post 41 to rotate synchronously. At this time, the threads on the surface of the mounting threaded post 41 will cooperate with the threads inside the connecting sleeve 3 for plugging to fix the heating tube 5. Since the mounting part 4 can rotate independently, when the mounting threaded post 41 rotates, the heating tube 5 will not rotate along with it, which is convenient for the maintenance and replacement of the heating tube 5;

[0034] Secondly, when the second power connection point 52 abuts against the first power connection point 44, and after the mounting threaded post 41 and the connecting sleeve 3 are fixed, when the fixed frame 1 is powered on, due to the current generated by the resistance, it is heated to reach the required temperature, thus realizing the heating effect. The heating wire inside the heating tube 5 is made of alloy wire with high resistivity. When powered on, the heating wire has energy loss and is heated by the heat generated by the resistance. The heating fiber cluster is to connect multiple heating fibers to the power supply in series.

[0035] For those skilled in the art, it is obvious that the present utility model is not limited to the details of the above exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or basic characteristics of the present utility model. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting. The scope of the present utility model is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present utility model. Any reference signs in the claims should not be regarded as limiting the claims involved.

Claims

1. A cluster heater assembly, characterized in that: include: A fixed frame, the bottom of which has a plurality of connecting sleeves; A heating tube, which is arranged below the fixed frame, and the top of each heating tube has a convex plate, which is welded to the top of the heating tube; the cross-sections of the heating tube and the convex plate are both circular, and the diameter of the convex plate is larger than the diameter of the heating tube; The mounting part is partially inserted into the connecting sleeve, and a part of the heating tube is inserted into the bottom of the mounting part; the mounting part includes a rotating plate sleeved on the top of the heating tube and a mounting threaded column fixed on the top of the rotating plate, the mounting threaded column and the connecting sleeve are plugged together, a notch is provided at the bottom of the rotating plate, and the internal dimension of the notch is larger than the dimension of the open position of the notch, the diameter of the convex plate is smaller than the internal dimension of the notch and larger than the dimension of the open position of the notch, and the rotating plate rotates along its own axis.

2. A cluster heater assembly according to claim 1, characterized in that: The mounting portion further comprises a rubber pad fixed on the inner top of the rotating plate, the rubber pad is made of rubber material, and the bottom of the rubber pad abuts against the peripheral side of the top of the convex plate.

3. A cluster heater assembly according to claim 1, characterized in that: The mounting portion further comprises a first power connection point arranged between the rubber pads, and the first power connection point is also fixed at the center position of the top of the rotating plate.

4. A cluster heater assembly according to claim 1, characterized in that: The heating tube also has a second power connection point fixed on the top of the convex plate, and the top of the second power connection point is in contact with the bottom of the first power connection point.

5. The cluster heater assembly according to claim 1, characterized in that: The connecting sleeves are arranged in a rectangular array at the bottom of the fixed frame, and thread grooves are provided inside the connecting sleeves, which are threadedly connected to the mounting threaded columns.

6. A cluster heater assembly according to claim 1, characterized in that: A plurality of plug-in slots are fixed on the outer side wall of the fixed frame, and the plug-in slots are distributed at equal intervals along the transverse extension line of the fixed frame.