Silicon carbide synthesis device based on automatic control
By adopting automated control technology in the silicon carbide synthesis device, using motor-driven connecting column rotation and bidirectional cylinder-driven scraper rotation, the problems of poor heating uniformity and low discharge efficiency in traditional equipment are solved, and more efficient heating and discharge operations are achieved.
Patent Information
- Application Number
- CN202421908203.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-08
- Publication Date
- 2025-05-30
- Estimated Expiration
- 2034-08-08
AI Technical Summary
During the heating process of traditional silicon carbide synthesis devices, the raw materials are heated poorly, resulting in low working efficiency of the equipment.
A silicon carbide synthesis device based on automation control is designed, using a motor to drive the connecting column to rotate, driving the slider and flip plate to slide, achieving uniform lifting and heating of raw materials; at the same time, a two-way cylinder is used to drive the scraper to effectively unload and improve the unloading and collection efficiency of the equipment.
By uniform heating of raw materials, the working efficiency of the equipment is improved, and through effective unloading operations, the unloading and collection efficiency of the equipment is improved.
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Figure CN222918686U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of material production equipment, in particular to a silicon carbide synthesis device based on automatic control. Background Technique
[0002] Silicon carbide is an important inorganic non-metallic material with a series of excellent properties. Silicon carbide has extremely high hardness, second only to diamond, which makes it widely used in the field of wear-resistant materials, such as manufacturing sandpaper, grinding wheels and cutting tools, etc. It has high thermal conductivity and excellent high-temperature resistance, and can maintain stable physical and chemical properties in high-temperature environments. Therefore, it is commonly used in the inner lining of high-temperature furnaces, heat exchanger components, etc. In the process of silicon carbide production, it is usually necessary to use a silicon carbide synthesis device based on automatic control to synthesize silicon carbide raw materials;
[0003] The silicon carbide synthesis device based on automatic control is an important innovation in the field of modern material preparation. This device integrates advanced automatic control technology, realizes precise control and efficient operation of the silicon carbide synthesis process, and has significant advantages. It not only greatly improves the production efficiency and the stability of product quality, but also reduces manual intervention, reduces operation errors and labor intensity;
[0004] However, during the use of traditional silicon carbide synthesis devices, the raw materials will accumulate in a certain area when entering the reaction tank through the feed port. During the heating process of the raw materials, only the raw materials at the top can be heated, and the raw materials at the bottom have lower heat reception, resulting in poor heat uniformity of the raw materials, which has a certain impact on the reaction of silicon carbide raw materials and reduces the working efficiency of the equipment. Therefore, a silicon carbide synthesis device based on automatic control is proposed to solve the above problems. Content of the Utility Model
[0005] In order to make up for the above deficiencies, the utility model provides a silicon carbide synthesis device based on automatic control, aiming to improve the problem that the traditional equipment has poor heat uniformity of silicon carbide raw materials, thereby reducing its working efficiency.
[0006] In order to achieve the above purpose, the utility model adopts the following technical scheme:
[0007] A silicon carbide synthesis device based on automatic control includes a reaction tank. A feed pipe is fixedly connected to the top of the reaction tank. An arc-shaped concentration tank is fixedly connected to the bottom of the reaction tank. A discharge pipe is fixedly connected to the bottom of the arc-shaped concentration tank. A plurality of connecting blocks I are arranged inside the arc-shaped concentration tank. A plurality of flap plates are fixedly connected to the outer wall of the connecting block I. Sliders I are slidably connected to the inner walls of the connecting block I. Connecting bars I are fixedly connected to one side of each slider I. Connecting columns I are slidably connected to the outer walls of the connecting bars I. Connecting bars II are slidably connected to the inside of the connecting columns I. Sliders II are fixedly connected to one end of each connecting bar II. A chassis is arranged at the bottom of the arc-shaped concentration tank. A motor is fixedly connected to the top of the chassis. The output end of the motor is fixedly connected to the outer wall of one of the connecting columns I. The outer wall of the other connecting column I is slidably connected to the inside of the chassis. A discharging assembly is arranged on the inner wall of the arc-shaped concentration tank. The discharging assembly is used for discharging and collecting the finished silicon carbide.
[0008] As a further description of the above technical solution:
[0009] The discharging assembly includes a scraper. The outer wall of the scraper is arranged on the inner wall of the arc-shaped concentration tank. The outer walls of the sliders II are slidably connected to the inner walls of the connecting block I. A plurality of ventilation pipes are fixedly connected inside the reaction tank.
[0010] As a further description of the above technical solution:
[0011] A heating plate is fixedly connected to the bottom of the reaction tank. A fixing bracket is fixedly connected to the outer wall of the reaction tank. A bottom plate is fixedly connected to the bottom of the fixing bracket.
[0012] As a further description of the above technical solution:
[0013] The top of the bottom plate is fixedly connected to the bottom of the chassis. A collection box is fixedly connected to the top of the chassis.
[0014] As a further description of the above technical solution:
[0015] The collection box is fixedly connected to the outer wall of the discharge pipe inside. A double-acting cylinder is fixedly connected to the top of the bottom plate.
[0016] As a further description of the above technical solution:
[0017] Connecting plates are fixedly connected to the output ends on both sides of the double-acting cylinder. Rack bars are fixedly connected to the outer walls of the connecting plates.
[0018] As a further description of the above technical solution:
[0019] A gear is arranged between the rack bars on both sides. The gear meshes with the rack bars. A connecting column II is fixedly connected to the top of the gear.
[0020] As a further description of the above technical solution:
[0021] The outer wall of the second connecting column is slidably connected inside the arc-shaped centralized tank, and the top of the second connecting column is fixedly connected to the outer walls of the plurality of scraping plates.
[0022] The utility model has the following beneficial effects:
[0023] 1. In the utility model, the first connecting column on one side is driven to rotate by a motor, so that the first slider and the second slider on one side are driven to slide on the inner wall of the first connecting block on one side through the first connecting bar and the second connecting bar on one side, thereby driving the flap on the outer wall of the first connecting block to rotate. The accumulated silicon carbide raw materials are lifted by the rotational force of the flap, so that the heat emitted by the heating plate at the top is evenly conducted to the outer wall of the raw materials, solving the problem that the traditional equipment cannot uniformly heat the raw materials, which has a certain impact on the reaction of the raw materials, enhancing the uniformity of raw material heating, and improving the working efficiency of the equipment.
[0024] 2. In the utility model, the two side connecting plates are driven to rotate by a double-acting cylinder, so that the gear is driven to rotate by the rack. While rotating, the gear drives the scraping plate to slide on the inner wall of the arc-shaped centralized tank through the second connecting column, thereby scraping the silicon carbide on the inner wall of the arc-shaped centralized tank and guiding it into the discharge pipe. This solves the problem that in the traditional equipment during the discharging process, the silicon carbide finished product is easily attached to the inner wall of the equipment, making it difficult to completely discharge and collect, and improving the discharging and collecting efficiency of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 is a three-dimensional schematic diagram of a silicon carbide synthesis device based on automatic control proposed by the utility model;
[0026] Figure 2 is a structural schematic diagram of the reaction tank of a silicon carbide synthesis device based on automatic control proposed by the utility model;
[0027] Figure 3 is a structural schematic diagram of the chassis of a silicon carbide synthesis device based on automatic control proposed by the utility model;
[0028] Figure 4 is a structural schematic diagram of the flap of a silicon carbide synthesis device based on automatic control proposed by the utility model;
[0029] Figure 5 is a structural schematic diagram of the double-acting cylinder of a silicon carbide synthesis device based on automatic control proposed by the utility model;
[0030] Figure 6Schematic diagram of the collection box structure of the silicon carbide synthesis device based on automatic control proposed by the present utility model.
[0031] Legend description:
[0032] 1. Reaction tank; 2. Feed pipe; 3. Ventilation pipe; 4. Fixed bracket; 5. Bottom plate; 6. Underframe; 7. Heating plate; 8. Motor; 9. Connecting column 1; 10. Slide block 1; 11. Connecting block 1; 12. Flap; 13. Connecting bar 1; 14. Slide block 2; 15. Connecting bar 2; 16. Arc-shaped concentration tank; 17. Scraper; 18. Connecting column 2; 19. Gear; 20. Rack; 21. Double-acting cylinder; 22. Connecting plate; 23. Discharge pipe; 24. Collection box. Specific implementation manners
[0033] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments in the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0034] Refer to Figure 2 - Figure 4 , an embodiment provided by the present utility model: A silicon carbide synthesis device based on automatic control includes a reaction tank 1. A feed pipe 2 is fixedly connected to the top of the reaction tank 1. An arc-shaped concentration tank 16 is fixedly connected to the bottom of the reaction tank 1. A discharge pipe 23 is fixedly connected to the bottom of the arc-shaped concentration tank 16. A plurality of connecting blocks 11 are arranged inside the arc-shaped concentration tank 16. A plurality of flaps 12 are fixedly connected to the outer walls of the connecting blocks 11. Slide blocks 10 are slidably connected to the inner walls of the connecting blocks 11. Connecting bars 13 are fixedly connected to one sides of the slide blocks 10. Connecting columns 9 are slidably connected to the outer walls of the connecting bars 13. Connecting bars 2 are slidably connected to the inside of the connecting columns 9. Slide blocks 2 are fixedly connected to one ends of the connecting bars 2. The outer walls of the slide blocks 2 are slidably connected to the inner walls of the connecting blocks 11. An underframe 6 is arranged at the bottom of the arc-shaped concentration tank 16. A motor 8 is fixedly connected to the top of the underframe 6. The output end of the motor 8 is fixedly connected to the outer wall of one of the connecting columns 9. The outer wall of the other connecting column 9 is slidably connected to the inside of the underframe 6. A discharging assembly is arranged on the inner wall of the arc-shaped concentration tank 16, and the discharging assembly is used for discharging and collecting the finished silicon carbide.
[0035] Specifically, during the comprehensive heating of various raw materials in an advanced silicon carbide synthesis device, the heating plate 7 is first started. After the heating plate 7 is started, the sufficient heat it emits can effectively heat a large amount of raw materials carried on the inner wall of the arc-shaped centralized tank 16. At this time, the motor 8 is started, and the output end of the motor 8 then drives the connecting column 9 on one side to rotate. The rotational movement of the connecting column 9 on one side will drive the slider 10 on one side through the connecting bar 13 on one side, causing it to slide left and right within the inner wall of the connecting block 11 on one side. At the same time, during the rotation of the connecting column 9 on one side, it will also drive the slider 14 on one side through the connecting bar 15 on one side, prompting the slider 14 on one side to slide up and down in an orderly manner within the inner wall of the connecting block 11 on one side. Through the sliding of the slider 10 and the slider 14 on one side, they jointly drive the connecting block 11 on one side to rotate. While the connecting block 11 on one side is rotating, it will powerfully drive the flap 12 and the connecting block 11 on the other side to rotate synchronously. When the connecting block 11 on the other side rotates, according to the same principle, it will drive the connecting column 9 on the other side to slide smoothly within the chassis 6, and the chassis 6 can effectively limit the connecting column 9 on the other side. Finally, by using the rotational movement of the flap 12, the raw materials that were originally piled up together are lifted, so that every surface of the raw materials can be evenly heated, improving the working efficiency of the equipment.
[0036] Refer to Figure 1 、 Figure 5 and Figure 6 , the discharging assembly includes a scraper 17, the outer wall of the scraper 17 is arranged on the inner wall of the arc-shaped centralized tank 16, a plurality of ventilation pipes 3 are fixedly connected inside the reaction tank 1, a heating plate 7 is fixedly connected to the bottom of the reaction tank 1, a fixed bracket 4 is fixedly connected to the outer wall of the reaction tank 1, the bottom of the fixed bracket 4 is fixedly connected to a bottom plate 5, the top of the bottom plate 5 is fixedly connected to the bottom of the chassis 6, a collection box 24 is fixedly connected to the top of the chassis 6, the inside of the collection box 24 is fixedly connected to the outer wall of the discharge pipe 23, a double-acting cylinder 21 is fixedly connected to the top of the bottom plate 5, connecting plates 22 are fixedly connected to both output ends of the double-acting cylinder 21, racks 20 are fixedly connected to the outer walls of the connecting plates 22, a gear 19 is arranged between the two racks 20, the gear 19 meshes with the racks 20, a connecting column 2 is fixedly connected to the top of the gear 19, the outer wall of the connecting column 2 slides inside the arc-shaped centralized tank 16, and the top of the connecting column 2 is fixedly connected to the outer walls of a plurality of scrapers 17.
[0037] Specifically, in the discharging operation process of the silicon carbide synthesis device, first, the discharging valve on the inner wall of the discharging pipe 23 is opened, so that the synthesized finished product can smoothly flow from the arc-shaped centralized tank 16 into the interior of the collection box 24. Then, the double-acting cylinder 21 is started. By using the orderly movement of the output ends on both sides of the double-acting cylinder 21, the rack 20 is driven to rotate through the connecting plate 22. The rotational movement of the rack 20 further drives the scraper 17 to continuously rotate on the inner wall of the arc-shaped centralized tank 16 through the connecting column two 18. During the rotation of the scraper 17, the silicon carbide adhered to the inner wall of the arc-shaped centralized tank 16 can be effectively scraped off, and the scraped-off silicon carbide is guided into the interior of the discharging pipe 23, thereby realizing good discharging of the silicon carbide and improving the discharging and collection efficiency of the equipment.
[0038] Working principle: During the heating process of the raw materials by the silicon carbide synthesis device, the heating plate 7 is started, and the heat emitted by the heating plate 7 is used to heat the raw materials on the inner wall of the arc-shaped centralized tank 16. At this time, the motor 8 is started, and the output end of the motor 8 is used to drive the connecting column one 9 on one side to rotate. The rotational movement of the connecting column one 9 on one side drives the slider one 10 on one side to slide left and right on the inner wall of the connecting block one 11 through the connecting bar one 13 on one side. During the rotation of the connecting column one 9 on one side, the slider two 14 on one side is simultaneously driven to slide up and down on the inner wall of the connecting block one 11 through the connecting bar two 15 on one side. The sliding of the slider one 10 and the slider two 14 on one side drives the connecting block one 11 on one side to rotate. The connecting block one 11 on one side drives the flap 12 and the connecting block one 11 on the other side to rotate while rotating. The rotation of the connecting block one 11 on the other side drives the connecting column one 9 on the other side to slide inside the chassis 6. The chassis 6 is used to limit the connecting column one 9 on the other side. The piled-up raw materials are lifted by the rotation of the flap 12, so that each side of the raw materials can be evenly heated. During the discharging process of the silicon carbide synthesis device, the valve on the inner wall of the discharging pipe 23 is opened, so that the finished product can flow from the arc-shaped centralized tank 16 into the interior of the collection box 24. Then, the double-acting cylinder 21 is started. The movement of the output ends on both sides of the double-acting cylinder 21 drives the rack 20 to rotate through the connecting plate 22, thereby driving the scraper 17 to rotate on the inner wall of the arc-shaped centralized tank 16 through the connecting column two 18. The rotation of the scraper 17 is used to scrape off the silicon carbide adhered to the inner wall of the arc-shaped centralized tank 16 and guide it into the interior of the discharging pipe 23, thereby realizing good discharging of the silicon carbide.
[0039] Finally, it should be noted that the above are only the preferred embodiments of the present utility model and are not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions recorded in the foregoing embodiments or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.
Claims
1. A silicon carbide synthesis device based on automatic control, comprising a reaction tank (1), characterized in that: The top of the reaction tank (1) is fixedly connected to a feed pipe (2), the bottom of the reaction tank (1) is fixedly connected to an arc-shaped concentration tank (16), the bottom of the arc-shaped concentration tank (16) is fixedly connected to a discharge pipe (23), a plurality of connection blocks (11) are arranged inside the arc-shaped concentration tank (16), the outer wall of the connection block (11) is fixedly connected to a plurality of flaps (12), the inner wall of the connection block (11) is slidably connected to a slider (10), one side of the slider (10) is fixedly connected to a connection bar (13), and the outer wall of the connection bar (13) is slidably connected to a connection column (11). (9), the connecting column one (9) is slidably connected with a connecting bar two (15), one end of the connecting bar two (15) is fixedly connected with a slider two (14), a base frame (6) is arranged at the bottom of the arc-shaped centralizing tank (16), a motor (8) is fixedly connected to the top of the base frame (6), an output end of the motor (8) is fixedly connected to the outer wall of the connecting column one (9) on one side, and the outer wall of the connecting column one (9) on the other side is slidably connected to the inside of the base frame (6), a discharge assembly is arranged on the inner wall of the arc-shaped centralizing tank (16), and the discharge assembly is used to discharge and collect the finished silicon carbide.
2. The silicon carbide synthesis device based on automatic control according to claim 1, characterized in that: The unloading assembly comprises a scraper (17), the outer wall of the scraper (17) is arranged on the inner wall of the arc-shaped concentration tank (16), the outer wall of the second slide block (14) is slidably connected to the inner wall of the first connection block (11), and a plurality of ventilation pipes (3) are fixedly connected inside the reaction tank (1).
3. The silicon carbide synthesis device based on automatic control according to claim 2, characterized in that: The bottom of the reaction tank (1) is fixedly connected to a heating plate (7), the outer wall of the reaction tank (1) is fixedly connected to a fixed bracket (4), and the bottom of the fixed bracket (4) is fixedly connected to a bottom plate (5).
4. The silicon carbide synthesis device based on automatic control according to claim 3, characterized in that: The top of the bottom plate (5) is fixedly connected to the bottom of the bottom frame (6), and the top of the bottom frame (6) is fixedly connected to a collection box (24).
5. The silicon carbide synthesis device based on automatic control according to claim 4, characterized in that: The interior of the collecting box (24) is fixedly connected to the outer wall of the discharge pipe (23), and the top of the bottom plate (5) is fixedly connected to a bidirectional cylinder (21).
6. The silicon carbide synthesis device based on automatic control according to claim 5, characterized in that: The output ends on both sides of the bidirectional cylinder (21) are fixedly connected to a connecting plate (22), and the outer wall of the connecting plate (22) is fixedly connected to a rack (20).
7. The silicon carbide synthesis device based on automatic control according to claim 6, characterized in that: A gear (19) is arranged between the racks (20) on both sides, the gear (19) and the racks (20) are meshed with each other, and a connecting column 2 (18) is fixedly connected to the top of the gear (19).
8. The silicon carbide synthesis device based on automatic control according to claim 7, characterized in that: The outer wall of the second connecting column (18) is slidably connected to the interior of the arc-shaped concentrating tank (16), and the top of the second connecting column (18) is fixedly connected to the outer walls of the plurality of scrapers (17).