Sealing ring machining and sorting device
By designing a seal ring processing and sorting device including a rotating disc, an optical image screening machine and an air pump, the problem of low seal ring sorting efficiency in the prior art is solved, and rapid sorting and high-efficiency seal ring processing and sorting are achieved.
Patent Information
- Application Number
- CN202421518527.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-30
- Publication Date
- 2025-05-30
- Estimated Expiration
- 2034-06-30
AI Technical Summary
The existing seal ring processing and sorting device has a complex structure and high cost of use, which cannot achieve rapid sorting, resulting in low working efficiency.
A seal ring processing and sorting device including an annular sleeve, a rotating disc, a baffle, a feed rack, a conveyor rack, an optical image screening machine and an air pump is designed. Through the rotation of the rotating disc and the identification of the optical image screening machine, the rapid sorting of the seal ring is achieved by combining the air flow sorting method.
The sorting function is quickly completed, the overall structure of the device is simple and the sorting speed is fast, which greatly improves the working efficiency.
Smart Images

Figure CN222919118U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of sealing rings, in particular to a sealing ring processing and sorting device. Background Technique
[0002] A sealing ring is a common rubber product with a wide range of applications, being elastic and resilient, and having appropriate mechanical strength, including expansion strength, elongation rate, tear resistance strength, etc. Sealing ring sorting is an operation of classifying and stacking sealing rings according to various numerical values of the sealing rings during the processing process.
[0003] Nowadays, most of the sealing ring processing and sorting devices have complex structures and high usage costs. When sorting according to the outer diameter, manual measurement is required, and fast sorting cannot be achieved, resulting in the inability to improve the working efficiency of sealing ring processing and sorting. Content of the Utility Model
[0004] The purpose of the utility model is to provide a sealing ring processing and sorting device to achieve the sorting function. The overall structure of the device is simple, the sorting speed is fast, and the working efficiency is greatly improved.
[0005] To achieve the above purpose, the utility model provides the following technical solution: A sealing ring processing and sorting device includes an annular sleeve, a rotating disk, a baffle, and a feeding rack; the rotating disk is arranged inside the annular sleeve, and the rotating disk can rotate inside the annular sleeve; a diversion groove is opened on the annular sleeve, one side of the baffle is arranged on the diversion groove, and the baffle is located above the rotating disk, and the feeding rack is located above the annular sleeve; a conveying rack is arranged on the side of the diversion groove away from the annular sleeve, a cross beam rack is arranged on the conveying rack, an optical image screening machine is arranged at the bottom of the cross beam rack, and a processing module is arranged at the top of the cross beam rack; sorting grooves and grooves are opened on the conveying rack and are distributed front and back, both the sorting grooves and the grooves are located on the side of the cross beam rack away from the rotating mechanism, air nozzles are arranged in the grooves, an air pump is arranged on the conveying rack, the air pump is communicated with the air nozzles through a pipeline, a collection box is arranged below the sorting grooves, and the processing module is electrically connected to the optical image screening machine and the air pump respectively.
[0006] To improve the rotation stability of the rotating disk, as a preferred sealing ring processing and sorting device of the utility model, a guiding sliding sleeve is arranged on the outer wall of the rotating disk, a guiding sliding groove adapted to the guiding sliding sleeve is opened on the inner wall of the annular sleeve, and the guiding sliding sleeve is located inside the guiding sliding groove.
[0007] To facilitate the support and fixation of the annular sleeve, as a preferred sealing ring processing and sorting device of the utility model, a bracket is arranged on the outer wall of the annular sleeve, a mounting seat is arranged on the bracket, a motor is arranged on the mounting seat, and the output end of the motor is fixedly connected to the bottom of the rotating disk through a rotating shaft.
[0008] For easy installation of the crossbeam frame, preferably as a sealing ring processing and sorting device of the present utility model, a support seat is vertically arranged at the bottom of the crossbeam frame, a connecting seat is arranged at the bottom of the support seat, and one side of the connecting seat is arranged on the conveying frame.
[0009] For improving the clarity of image acquisition, preferably as a sealing ring processing and sorting device of the present utility model, a lamp body is arranged at the bottom of the crossbeam frame.
[0010] For preventing the sealing rings from splashing outside the collection box, preferably as a sealing ring processing and sorting device of the present utility model, a limiting frame is arranged at the top of the collection box. The limiting frame is in a U-shaped structure with an opening facing the sorting groove, and the height of the limiting frame is higher than that of the sorting groove.
[0011] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0012] By starting the motor of the present utility model, the rotating disk rotates, enabling the sealing rings to move neatly above the conveying frame through the diversion grooves. The optical image screening machine captures images of the objects to be detected through a high-precision camera. According to the recognition results, for the unqualified sealing rings, by starting the air pump, air flows out from the air nozzles, easily blowing the unqualified sealing rings onto the sorting groove, and collecting the unqualified sealing rings through the collection box. The qualified sealing rings are conveyed from the end of the conveying frame to the qualified workstations, realizing the sorting function. The overall structure of the device is simple, and the sorting speed is fast, greatly improving the work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 is a schematic structural diagram of the present utility model;
[0014] Figure 2 is a top view structural diagram of the conveying frame of the present utility model;
[0015] Figure 3 is a side view structural diagram of the conveying frame and the crossbeam frame of the present utility model;
[0016] Figure 4 is a sectional view structural diagram of the annular sleeve and the rotating disk of the present utility model.
[0017] In the figure: 1, annular sleeve; 2, rotating disk; 3, baffle; 4, feeding frame; 5, diversion groove; 6, conveying frame; 7, crossbeam frame; 8, optical image screening machine; 9, processing module; 10, sorting groove; 11, groove; 12, air nozzle; 13, air pump; 14, collection box; 15, guiding sliding sleeve; 16, guiding sliding groove; 17, bracket; 18, mounting seat; 19, motor; 20, support seat; 21, connecting seat; 22, lamp body; 23, limiting frame. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0018] Please refer to Figures 1 to 4 , a sealing ring processing and sorting device, including an annular sleeve 1, a rotating disk 2, a baffle 3, and a feeding rack 4; the rotating disk 2 is arranged inside the annular sleeve 1, and the rotating disk 2 can rotate inside the annular sleeve 1; a diversion groove 5 is opened on the annular sleeve 1, one side of the baffle 3 is arranged on the diversion groove 5, and the baffle 3 is located above the rotating disk 2, and the feeding rack 4 is located above the annular sleeve 1; a conveying rack 6 is arranged on the side of the diversion groove 5 away from the annular sleeve 1, a cross beam rack 7 is arranged on the conveying rack 6, an optical image screening machine 8 is arranged at the bottom of the cross beam rack 7, and a processing module 9 is arranged at the top of the cross beam rack 7; sorting grooves 10 and grooves 11 are opened on the conveying rack 6 and are distributed front and back, both the sorting grooves 10 and the grooves 11 are located on the side of the cross beam rack 7 away from the rotating mechanism, a nozzle 12 is arranged inside the groove 11, an air pump 13 is arranged on the conveying rack 6, the air pump 13 is communicated with the nozzle 12 through a pipeline, a collection box 14 is arranged below the sorting groove 10, and the processing module 9 is electrically connected to the optical image screening machine 8 and the air pump 13 respectively.
[0019] In this embodiment: The sealing rings to be detected are conveyed into the annular sleeve 1 through the feeding rack 4. The rotating disk 2 inside the annular sleeve 1 rotates. A diversion port is formed between the baffle 3 and the annular sleeve 1. When the rotating disk 2 rotates, it is easy for the sealing rings to move to the diversion port and move neatly to above the conveying rack 6 through the diversion groove 5. The rotating speed of the conveying rack 6 is relatively fast. When the sealing rings moved out from the diversion groove 5 move onto the conveying rack 6, there is a certain distance between two adjacent conveying racks 6. When the sealing rings move to the bottom of the cross beam rack 7, the optical image screening machine 8 captures the images of the objects to be detected through a high-precision camera. The camera transmits the captured images to the processing module 9. The images are preprocessed and feature extracted through image processing software. According to the recognition results, it can be judged whether the sealing rings to be detected meet the preset quality standards. When they are unqualified, the processing module 9 controls the air pump 13 to be energized (when the unqualified sealing rings move to the groove 11), the air pump 13 conveys air flow to the nozzle 12, and the air flow sprays out from the nozzle 12, which is easy to blow the unqualified sealing rings onto the sorting groove 10, and the unqualified sealing rings are collected through the collection box 14. The qualified sealing rings are conveyed to the qualified workstations from the end of the conveying rack 6; the sorting function is realized, the overall structure of the device is simple, the sorting speed is fast, and the work efficiency is greatly improved; it should be noted that the processing module 9 is a computer.
[0020] As a technical optimization scheme of the present utility model, a guiding sliding sleeve 15 is arranged on the outer wall of the rotating disk 2, and a guiding sliding groove 16 adapted to the guiding sliding sleeve 15 is opened on the inner wall of the annular sleeve 1, and the guiding sliding sleeve 15 is located inside the guiding sliding groove 16.
[0021] In this embodiment: The guiding sliding sleeve 15 on the rotating disk 2 is slidably connected to the guiding sliding groove 16. When the rotating disk 2 rotates, the guiding sliding sleeve 15 further improves the stability of the rotation of the rotating disk 2 by restricting it.
[0022] As a technical optimization scheme of the present utility model, a bracket 17 is provided on the outer wall of the annular sleeve 1, a mounting seat 18 is provided on the bracket 17, a motor 19 is provided on the mounting seat 18, and the output end of the motor 19 is fixedly connected to the bottom of the rotating disk 2 through a rotating shaft.
[0023] In this embodiment: The bracket 17 plays a role in supporting and fixing the annular sleeve 1. Through the mounting seat 18, it is easy to install the motor 19; starting the motor 19 enables the rotating disk 2 to achieve the function of rotation.
[0024] As a technical optimization scheme of the present utility model, a support seat 20 is vertically provided at the bottom of the cross beam frame 7, a connecting seat 21 is provided at the bottom of the support seat 20, and one side of the connecting seat 21 is arranged on the conveyor frame 6.
[0025] In this embodiment: Through the support seat 20 and the connecting seat 21, it is easy to arrange the cross beam frame 7 on the top of the conveyor frame 6 for image acquisition.
[0026] As a technical optimization scheme of the present utility model, a lamp body 22 is provided at the bottom of the cross beam frame 7.
[0027] In this embodiment: The lamp body 22 plays a lighting role (the light source directly affects the clarity and contrast of the image), further improving the clarity of the image acquisition of the optical image screening machine 8.
[0028] As a technical optimization scheme of the present utility model, a limiting frame 23 is provided at the top of the collection box 14. The limiting frame 23 is of a U-shaped structure with an opening facing the sorting groove 10, and the height of the limiting frame 23 is higher than the height of the sorting groove 10.
[0029] In this embodiment: The limiting frame 23 plays a blocking effect, making it easy for unqualified sealing rings to fall into the collection box 14.
[0030] Working principle: The feeding rack 4 conveys the sealing ring to be detected into the annular sleeve 1. The rotating disk 2 rotates, so that the sealing ring moves neatly through the diversion groove 5 to above the conveying rack 6. When the sealing ring moves to the bottom of the crossbeam rack 7, the optical image screening machine 8 captures the image of the object to be detected through a high-precision camera. The camera transmits the captured image to the processing module 9. The image is preprocessed and feature extracted through image processing software. According to the recognition result, it can be judged whether the sealing ring to be detected meets the preset quality standard. When it is unqualified, the processing module 9 controls the air pump 13 to be powered on. The air pump 13 conveys air flow to the air nozzle 12, and the air flow sprays out from the air nozzle 12, which is easy to blow the unqualified sealing ring onto the sorting groove 10, and the unqualified sealing ring is collected through the collection box 14. The qualified sealing ring is conveyed from the end of the conveying rack 6 to the qualified station; the sorting function is realized, the overall structure of the device is simple, the sorting speed is fast, and the work efficiency is greatly improved.
[0031] The above are only the preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements, and improvements made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A sealing ring processing and sorting device, characterized in that: The invention comprises an annular sleeve (1), a rotating disk (2), a baffle (3), and a feeding rack (4); the rotating disk (2) is arranged in the annular sleeve (1), and the rotating disk (2) can rotate in the annular sleeve (1); a guide groove (5) is provided on the annular sleeve (1), one side of the baffle (3) is arranged on the guide groove (5), and the baffle (3) is located above the rotating disk (2); the feeding rack (4) is located above the annular sleeve (1); a conveying rack (6) is arranged on the side of the guide groove (5) away from the annular sleeve (1), a crossbeam rack (7) is arranged on the conveying rack (6), and a bottom of the crossbeam rack (7) is provided with a An optical image screening machine (8), wherein a processing module (9) is arranged on the top of the crossbeam frame (7); a sorting slot (10) and a groove (11) are arranged on the conveying frame (6) and are arranged in a front-to-rear manner; the sorting slot (10) and the groove (11) are both located on the side of the crossbeam frame (7) away from the rotating mechanism; an air nozzle (12) is arranged in the groove (11); an air pump (13) is arranged on the conveying frame (6); the air pump (13) is connected to the air nozzle (12) through a pipeline; a collecting frame (14) is arranged below the sorting slot (10); and the processing module (9) is electrically connected to the optical image screening machine (8) and the air pump (13), respectively.
2. A sealing ring processing and sorting device according to claim 1, characterized in that: A guide sleeve (15) is arranged on the outer wall of the rotating disk (2), a guide groove (16) matching the guide sleeve (15) is arranged on the inner wall of the annular sleeve (1), and the guide sleeve (15) is located inside the guide groove (16).
3. The sealing ring processing and sorting device according to claim 1, characterized in that: A bracket (17) is arranged on the outer wall of the annular sleeve (1), a mounting seat (18) is arranged on the bracket (17), a motor (19) is arranged on the mounting seat (18), and an output end of the motor (19) is fixedly connected to the bottom of the rotating disk (2) via a rotating shaft.
4. The sealing ring processing and sorting device according to claim 1, characterized in that: A support seat (20) is vertically arranged at the bottom of the crossbeam frame (7), a connecting seat (21) is arranged at the bottom of the support seat (20), and one side of the connecting seat (21) is arranged on the conveying frame (6).
5. The sealing ring processing and sorting device according to claim 1, characterized in that: A lamp body (22) is provided at the bottom of the crossbeam frame (7).
6. The sealing ring processing and sorting device according to claim 1, characterized in that: A limiting frame (23) is arranged on the top of the collecting frame (14); the limiting frame (23) is in a U-shaped structure and its opening faces the sorting slot (10); and the height of the limiting frame (23) is higher than the height of the sorting slot (10).