Rinsing device for transmission shaft machining

By designing an automated rinsing device for transmission shaft processing, the use of annular blocks and clamping components, combined with the drive of motors and water pumps, efficient automatic rinsing of the transmission shaft is achieved, solving the problems of low efficiency and contamination of traditional manual rinsing.

CN222919190UActive Publication Date: 2025-05-30FANGXIAN JINYUAN IND & TRADE CO LTD
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Patent Information

Application Number
CN202421764783.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-24
Publication Date
2025-05-30
Estimated Expiration
2034-07-24

AI Technical Summary

Technical Problem

Traditional drive shaft rinsing mainly relies on manual operations, which may cause cleaning liquid to be sprayed on staff, causing pollution and inconvenience, and manual cleaning efficiency is low, insufficient rinsing, and high labor intensity.

Method used

A rinsing device for transmission shaft processing is designed. By setting up an annular block and clamping assembly, an automatic rinsing is achieved using a motor and a water pump. The water pump pressurized rinsing water is aligned with the transmission shaft through the valve, and the water stains in the rinsing box are removed by using the collection pipe.

Benefits of technology

Automatic rinsing of the transmission shaft is realized, labor costs are reduced, rinsing efficiency is improved, insufficient rinsing and pollution problems are avoided, and labor intensity of staff are reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a rinsing device for transmission shaft machining, and relates to the technical field of transmission shaft machining. The rinsing device comprises a rinsing box, supporting legs are fixedly connected to the four corners of the bottom of the rinsing box, a collecting pipe is fixedly connected to the center of the bottom of the rinsing box, the outer surface of the collecting pipe makes contact with a fixing ring, and the top of the fixing ring is fixedly connected with the bottom of the rinsing box through screws. According to the rinsing device, the annular blocks are arranged, specifically, the motor is started to enable the transmission shaft to drive the annular block on the right side to rotate on the inner wall of the rinsing box through the output rod, then the water pump is started to pressurize a water source in the rinsing pool through the conveying pipe, and then the flushing head is aligned with the transmission shaft through the valve to conduct rinsing operation; meanwhile, water stains accumulated in the rinsing box are discharged through a collecting pipe at the bottom of the rinsing box, excessive sewage accumulation in the rinsing box is avoided, and therefore a set of transmission shaft rinsing procedure is completed, the labor cost is reduced, and the rinsing efficiency is improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of transmission shaft processing, and particularly relates to a rinsing device for transmission shaft processing. Background Technique

[0002] The transmission shaft is an important component for transmitting power in the automotive transmission system. Its function is to transmit the power of the engine to the wheels together with the gearbox and the drive axle, so as to make the vehicle generate driving force. The processing process of the transmission shaft includes forging, normalizing, rough turning, finish turning, drilling deep holes, hobbing, drilling oil holes, and then a series of cleaning operations such as pre-degreasing treatment, degreasing, hot water cleaning, cold water cleaning, activation treatment, ultrasonic rinsing, chemical agent cleaning and drying.

[0003] At present, most traditional transmission shaft rinsing is carried out manually. The staff will come into contact with the cleaning liquid, and then manually clean the transmission shaft, so it is inevitable that the cleaning liquid will be sprayed on the body and smell will be contaminated. Moreover, the manual cleaning time is long, the efficiency is low, the rinsing is not sufficient, and the labor intensity of the staff is large. Therefore, we propose a rinsing device for transmission shaft processing. Summary of the Utility Model

[0004] The purpose of the utility model is to provide a rinsing device for transmission shaft processing. By setting an annular block, specifically, starting the motor to drive the annular block on the right side of the transmission shaft to rotate on the inner wall of the rinsing tank through the output rod, and then starting the water pump to pressurize the water source in the rinsing water tank through the transmission pipe, and then through the valve, the flushing head is aligned with the transmission shaft for rinsing operation. At the same time, water stains will accumulate inside the rinsing tank and be discharged through the collecting pipe at the bottom of the rinsing tank to avoid excessive sewage accumulation inside the rinsing tank. Thus, a set of transmission shaft rinsing procedure is completed, thereby reducing the labor cost, improving the rinsing efficiency, and solving the problems that most traditional transmission shaft rinsing is carried out manually at present, the staff will come into contact with the cleaning liquid, and then manually clean the transmission shaft, so it is inevitable that the cleaning liquid will be sprayed on the body and smell will be contaminated, and the manual cleaning time is long, the efficiency is low, the rinsing is not sufficient, and the labor intensity of the staff is large.

[0005] To solve the above technical problems, the utility model is realized through the following technical solutions:

[0006] The utility model relates to a rinsing device for processing a transmission shaft, which comprises a rinsing tank. Four corners of the bottom of the rinsing tank are fixedly connected with supporting legs. The center of the bottom of the rinsing tank is fixedly connected with a collecting pipe. A fixing ring is in contact with the outer surface of the collecting pipe. The top of the fixing ring is fixedly connected with the bottom of the rinsing tank by screws. A water pump is fixed on the back of the rinsing tank. The bottom of the water pump is fixedly connected with a supporting platform. A push-pull plate is arranged on the right side of the rinsing tank. A handle is fixedly connected to the right side of the push-pull plate. A clamping assembly is arranged inside the rinsing tank. The clamping assembly comprises an annular block. The number of the annular blocks is two. The parts connected by the two annular blocks are the same. An adjusting ring II is arranged on the top of the annular block on the left side. The bottom of the adjusting ring II is fixedly connected with a double-threaded ring II. The bottom of the double-threaded ring II penetrates through the annular block and extends into the interior. Specifically, the motor is started, and the output rod is used to drive the transmission shaft to drive the annular block on the right side to rotate on the inner wall of the rinsing tank. Then the water pump is started to pressurize the water source in the rinsing pool through the transmission pipe. Then, through the valve, the rinsing head is aligned with the transmission shaft for rinsing operation. At the same time, water stains will accumulate inside the rinsing tank and be discharged through the collecting pipe at the bottom of the rinsing tank to avoid excessive sewage accumulation inside the rinsing tank. Thus, a set of procedures for rinsing the transmission shaft is completed, thereby reducing the labor cost and improving the rinsing efficiency.

[0007] Further, two clamping pieces II are threadedly connected to the outer surface of the double-threaded ring II. The outer surfaces of the two clamping pieces II are both slidably connected to the inner wall of the annular block. An adjusting ring I is arranged on the front of the annular block. The back of the adjusting ring I is fixedly connected with a double-threaded rod I. The back of the double-threaded rod I penetrates through the annular block and extends into the interior. A clamping piece I is threadedly connected to the outer surface of the double-threaded rod I. The outer surfaces of the two clamping pieces I are both fixedly connected to the inner wall of the annular block. The push-pull plate is used to drive a plurality of runner II and runner I to slide outwards on the inner walls of the rail groove I and the rail groove II respectively. Then the staff aligns one end of the transmission shaft to be rinsed with the center of the annular block on the right side. Then the adjusting ring II and the adjusting ring I are rotated respectively to make the two clamping pieces I and the two clamping pieces II approach the transmission shaft and clamp the transmission shaft.

[0008] Further, two extension frames are fixedly connected to the left side of the push-pull plate. The parts connected by the two extension frames are the same. Support rings are fixedly connected to the sides of the two extension frames close to each other. A motor is fixedly connected to the inner wall of the support ring. The output pipe on the left side of the motor is fixedly connected with an output rod. Specifically, the motor and the output rod are used to transmit the rotational power for the device, thereby driving the transmission shaft to rotate for subsequent use.

[0009] Further, the left side of the output rod is fixedly connected to the right side of the annular block. On the back of the extension frame located on the back, a number of second rotating shafts are fixedly connected. A second runner is rotatably connected to the outer surfaces of the number of second rotating shafts. A first rotating shaft is provided at the bottom of each of the number of second rotating shafts. The cooperation of the second rotating shaft and the second runner enables the clamping assembly to be pulled to the right side.

[0010] Further, a first runner is rotatably connected to the outer surfaces of the number of first rotating shafts. A first track groove is provided on both the front and back inner walls of the rinsing tank. A second track groove is provided at the bottom of each of the two first track grooves. The outer surfaces of the number of second runners are all slidably connected to the inner wall of the first track groove. The outer surfaces of the number of first runners are all slidably connected to the inner wall of the second track groove. Specifically, through the setting of the first track opening and the second track opening, in cooperation with the first runner and the second runner, the extension frame is pulled accordingly.

[0011] Further, a water suction pipe is fixedly connected to the left side of the water pump. The front of the support platform is fixedly connected to the back of the rinsing tank. The right output end of the water pump is fixedly connected to a transmission pipe. The rinsing liquid is transmitted through the output pipe, thereby providing a cleaning function for the equipment.

[0012] Further, the front of the transmission pipe penetrates through the rinsing tank and extends to the inside. A number of valves are fixedly connected to the outer surface of the transmission pipe. A valve handle is rotatably connected to the top of each of the number of valves. The valve can be opened through the valve handle, thereby controlling the number of outlets of the rinsing liquid.

[0013] The utility model has the following beneficial effects:

[0014] By setting the annular block, specifically, the motor is started, and the output rod drives the transmission shaft to drive the annular block on the right side to rotate on the inner wall of the rinsing tank. Then, the water pump is started to pressurize the water source in the rinsing water tank through the transmission pipe. Then, through the valve, the rinsing head is aligned with the transmission shaft for rinsing operation. At the same time, water stains will accumulate inside the rinsing tank and are discharged through the collection pipe at the bottom of the rinsing tank to avoid excessive sewage accumulation inside the rinsing tank. Thus, a set of procedures for rinsing the transmission shaft is completed, thereby reducing labor costs and improving rinsing efficiency.

[0015] 2. By setting the first adjusting ring, specifically, the push-pull plate drives a number of second runners and first runners to slide outward on the inner walls of the first track groove and the second track groove respectively. Then, the staff aligns one end of the transmission shaft to be rinsed with the center of the annular block on the right side. Then, the second adjusting ring and the first adjusting ring are rotated respectively to make the two first clamping pieces and the two second clamping pieces approach the transmission shaft and clamp the transmission shaft.

[0016] Of course, it is not necessary for any product implementing the utility model to achieve all the above advantages simultaneously. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] To more clearly illustrate the technical solutions of the embodiments of this utility model, the following will briefly introduce the drawings required for describing the embodiments. Obviously, the drawings in the following description are only some embodiments of this utility model. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on these drawings.

[0018] Figure 1 It is a schematic diagram of the overall structure of this utility model;

[0019] Figure 2 It is a schematic diagram of the water extraction pipe structure of this utility model;

[0020] Figure 3 It is a schematic diagram of the fixing ring structure of this utility model;

[0021] Figure 4 It is a schematic diagram of the second rotating shaft structure of this utility model;

[0022] Figure 5 It is a schematic diagram of the second clamping piece structure of this utility model;

[0023] Figure 6 It is a schematic diagram of the valve handle structure of this utility model.

[0024] In the drawings, the list of components represented by each label is as follows:

[0025] 1. Rinsing tank; 11. Support leg; 12. Fixing ring; 13. Collection pipe; 2. Push-pull plate; 21. Handle; 22. Support ring; 23. Second rotating shaft; 231. Second runner; 24. Extension frame; 241. First track groove; 242. Second track groove; 25. First rotating shaft; 251. First runner; 26. Motor; 261. Output rod; 3. Water pump; 31. Water extraction pipe; 32. Support platform; 33. Transmission pipe; 34. Valve; 35. Valve handle; 4. Clamping assembly; 41. Ring block; 42. First clamping piece; 43. First bidirectional threaded rod; 44. Second clamping piece; 45. Second adjusting ring; 46. Second bidirectional threaded ring; 47. First adjusting ring. Detailed implementation manners

[0026] The following will clearly and completely describe the technical solutions in the embodiments of this utility model in conjunction with the drawings in the embodiments of this utility model. Obviously, the described embodiments are only some embodiments of this utility model, rather than all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts belong to the scope protected by this utility model.

[0027] Please refer to Figures 1-6As shown in the figure, the utility model is a rinsing device for the processing of transmission shafts, including a rinsing tank 1. At the four corners of the bottom of the rinsing tank 1, there are support legs 11 fixedly connected. At the center of the bottom of the rinsing tank 1, there is a collecting pipe 13 fixedly connected. The outer surface of the collecting pipe 13 is in contact with a fixing ring 12, and the top of the fixing ring 12 is fixedly connected to the bottom of the rinsing tank 1 by screws. A water pump 3 is fixed on the back of the rinsing tank 1, and the bottom of the water pump 3 is fixedly connected to a support platform 32. On the right side of the rinsing tank 1, there is a push-pull plate 2, and a handle 21 is fixedly connected to the right side of the push-pull plate 2. Inside the rinsing tank 1, there is a clamping assembly 4. The clamping assembly 4 includes an annular block 41. The number of the annular blocks 41 is two, and the parts connected by the two annular blocks 41 are the same. At the top of the annular block 41 on the left side, there is an adjusting ring two 45. The bottom of the adjusting ring two 45 is fixedly connected to a double-threaded ring two 46. The bottom of the double-threaded ring two 46 penetrates through the annular block 41 and extends to the inside. Specifically, start the motor 26, and through the output rod 261, make the transmission shaft drive the annular block 41 on the right side to rotate on the inner wall of the rinsing tank 1. Then start the water pump 3, pressurize the water source in the rinsing water tank through the transmission pipe 33, and then through the valve 34, make the flushing head align with the transmission shaft for rinsing operation. At the same time, water stains will accumulate inside the rinsing tank 1, and are discharged through the collecting pipe 13 at the bottom of the rinsing tank 1 to avoid excessive sewage accumulation inside the rinsing tank 1. Thus, a set of procedures for rinsing the transmission shaft is completed, thereby reducing labor costs and improving rinsing efficiency.

[0028] Two clamping pieces two 44 are threadedly connected to the outer surface of the double-threaded ring two 46. The outer surfaces of the two clamping pieces two 44 are both slidably connected to the inner wall of the annular block 41. On the front of the annular block 41, there is an adjusting ring one 47. The back of the adjusting ring one 47 is fixedly connected to a double-threaded rod one 43. The back of the double-threaded rod one 43 penetrates through the annular block 41 and extends to the inside. Two clamping pieces one 42 are threadedly connected to the outer surface of the double-threaded rod one 43. The outer surfaces of the two clamping pieces one 42 are both fixedly connected to the inner wall of the annular block 41. Drive several runner two 231 and runner one 251 on the left side of the push-pull plate 2 to slide outwards along the inner walls of the rail groove one 241 and the rail groove two 242 respectively through the push-pull plate 2. Then the staff aligns one end of the transmission shaft to be rinsed with the center of the annular block 41 on the right side, and then rotates the adjusting ring two 45 and the adjusting ring one 47 respectively to make the two clamping pieces one 42 and the two clamping pieces two 44 approach the transmission shaft and clamp the transmission shaft.

[0029] Two extension frames 24 are fixedly connected to the left side of the push-pull plate 2. The parts connected by the two extension frames 24 are the same. On the side where the two extension frames 24 are close to each other, there is a support ring 22 fixedly connected. The inner wall of the support ring 22 is fixedly connected to a motor 26, and the left output pipe of the motor 26 is fixedly connected to an output rod 261.

[0030] The left side of the output rod 261 is fixedly connected to the right side of the annular block 41. On the back of the extension frame 24 located on the back, a number of second rotating shafts 23 are fixedly connected. A second runner 231 is rotatably connected to the outer surface of the number of second rotating shafts 23. At the bottom of the number of second rotating shafts 23, a first rotating shaft 25 is provided.

[0031] A first runner 251 is rotatably connected to the outer surface of the number of first rotating shafts 25. A first track groove 241 is provided on both the front and back inner walls of the rinsing tank 1. A second track groove 242 is provided at the bottom of both of the two first track grooves 241. The outer surfaces of the number of second runners 231 are all slidably connected to the inner wall of the first track groove 241. The outer surfaces of the number of first runners 251 are all slidably connected to the inner wall of the second track groove 242.

[0032] A water suction pipe 31 is fixedly connected to the left side of the water pump 3. The front of the support platform 32 is fixedly connected to the back of the rinsing tank 1. The right output end of the water pump 3 is fixedly connected to a transmission pipe 33.

[0033] The front of the transmission pipe 33 penetrates through the rinsing tank 1 and extends to the inside. A number of valves 34 are fixedly connected to the outer surface of the transmission pipe 33. A valve handle 35 is rotatably connected to the top of the number of valves 34.

[0034] A specific application of this embodiment is as follows: When specifically using, first connect the water suction pipe 31 to the rinsing pool for use. Then, the staff pulls the handle 21, and drives the number of second runners 231 and the first runners 251 to slide outwards along the inner walls of the first track groove 241 and the second track groove 242 respectively through the push-pull plate 2. Then, the staff aligns one end of the transmission shaft to be rinsed with the center of the annular block 41 on the right side. Then, rotate the second adjusting ring 45 and the first adjusting ring 47 respectively to make the two first clamping pieces 42 and the two second clamping pieces 44 approach the transmission shaft and clamp the transmission shaft. After that, the staff pushes the push-pull plate 2 towards the rinsing tank 1 through the handle 21, so that the transmission shaft contacts the center of the annular block 41 on the left side. Subsequently, rotate the second adjusting ring 45 and the first adjusting ring 47 on the left side respectively, so that the two first clamping pieces 42 on the left side and the two second clamping pieces 44 of the first adjusting ring 47 clamp and fix the left end of the transmission shaft. Then, the staff opens a number of valve handles 35 according to the length of the transmission shaft respectively, so that the valves 34 are in the open state for use. Subsequently, first start the motor 26, and drive the annular block 41 on the right side to rotate on the inner wall of the rinsing tank 1 through the output rod 261 and the transmission shaft. Then, start the water pump 3 to pressurize the water source in the rinsing pool through the transmission pipe 33, and then, through the valves 34, make the flushing head aim at the transmission shaft for rinsing operation. At the same time, water stains will accumulate inside the rinsing tank 1, and are discharged through the collecting pipe 13 at the bottom of the rinsing tank 1 to avoid excessive sewage accumulation inside the rinsing tank 1. Thus, a set of procedures for rinsing the transmission shaft is completed.

[0035] In the description of this specification, the descriptions referring to terms such as "one embodiment", "example", "specific example", etc. mean that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of this utility model. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in a suitable manner in any one or more embodiments or examples.

[0036] The preferred embodiments of the utility model disclosed above are only used to help explain the utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the utility model to the specific embodiments described. Obviously, according to the content of this specification, many modifications and changes can be made. This specification selects and specifically describes these embodiments in order to better explain the principle and practical application of the utility model, so that those skilled in the art can well understand and utilize the utility model. The utility model is only limited by the claims and their full scope and equivalents.

Claims

1. A rinsing device for transmission shaft processing, comprising a rinsing box (1), wherein the four corners of the bottom of the rinsing box (1) are fixedly connected to support legs (11), characterized in that: A collecting pipe (13) is fixedly connected to the center of the bottom of the rinsing box (1), the outer surface of the collecting pipe (13) contacts a fixing ring (12), the top of the fixing ring (12) is fixedly connected to the bottom of the rinsing box (1) by means of screws, a water pump (3) is fixedly connected to the back of the rinsing box (1), the bottom of the water pump (3) is fixedly connected to a support platform (32), a push-pull plate (2) is arranged on the right side of the rinsing box (1), the right side of the push-pull plate (2) is fixedly connected to a handle (21), a clamping assembly (4) is arranged inside the rinsing box (1), the clamping assembly (4) comprises an annular block (41), there are two annular blocks (41), the parts connected to the two annular blocks (41) are the same, an adjusting ring 2 (45) is arranged on the top of the annular block (41) on the left side, a bidirectional threaded ring 2 (46) is fixedly connected to the bottom of the adjusting ring 2 (45), the bottom of the bidirectional threaded ring 2 (46) passes through the annular block (41) and extends to the inside.

2. A rinsing device for transmission shaft processing according to claim 1, characterized in that: The outer surface of the bidirectional threaded ring 2 (46) is threadedly connected to two clamping pieces 2 (44), and the outer surfaces of the two clamping pieces 2 (44) are both slidably connected to the inner wall of the annular block (41). The front of the annular block (41) is provided with an adjustment ring 1 (47), and the back of the adjustment ring 1 (47) is fixedly connected to a bidirectional threaded rod 1 (43). The back of the bidirectional threaded rod 1 (43) penetrates the annular block (41) and extends to the inside. The outer surface of the bidirectional threaded rod 1 (43) is threadedly connected to a clamping piece 1 (42), and the outer surfaces of the two clamping pieces 1 (42) are both fixedly connected to the inner wall of the annular block (41).

3. A rinsing device for transmission shaft processing according to claim 1, characterized in that: The left side of the push-pull plate (2) is fixedly connected to two extension frames (24), the connecting parts of the two extension frames (24) are the same, the sides of the two extension frames (24) close to each other are fixedly connected to a support ring (22), the inner wall of the support ring (22) is fixedly connected to a motor (26), and the output tube on the left side of the motor (26) is fixedly connected to an output rod (261).

4. A rinsing device for transmission shaft processing according to claim 3, characterized in that: The left side of the output rod (261) is fixedly connected to the right side of the annular block (41); the back side of the extension frame (24) located at the back side is fixedly connected to a plurality of rotating shafts (23); the outer surfaces of a plurality of rotating shafts (23) are rotatably connected to rotating wheels (231); and the bottoms of a plurality of rotating shafts (23) are each provided with rotating shafts (25).

5. A rinsing device for transmission shaft processing according to claim 4, characterized in that: The outer surfaces of a plurality of the rotating shafts (25) are rotatably connected to rotating wheels (251); the front and back inner walls of the rinsing box (1) are provided with rail grooves (241); the bottoms of the two rail grooves (241) are provided with rail grooves (242); the outer surfaces of a plurality of the rotating wheels (231) are slidably connected to the inner wall of the rail grooves (241); and the outer surfaces of a plurality of the rotating wheels (251) are slidably connected to the inner wall of the rail grooves (242).

6. A rinsing device for transmission shaft processing according to claim 1, characterized in that: The left side of the water pump (3) is fixedly connected to a water pump pipe (31), the front side of the support platform (32) is fixedly connected to the back side of the rinsing box (1), and the right side output end of the water pump (3) is fixedly connected to a transmission pipe (33).

7. A rinsing device for transmission shaft processing according to claim 6, characterized in that: The front side of the transmission pipe (33) passes through the rinsing box (1) and extends into the interior; a plurality of valves (34) are fixedly connected to the outer surface of the transmission pipe (33); and the tops of the plurality of valves (34) are rotatably connected to valve handles (35).